2004 Chevrolet Malibu
Problems, recalls and owner-reported issues
Steering is the leading concern among 1,697 owner complaints filed for this model year. This is the highest complaint count among 26 Malibu model years with reports.
Of the 2004 reports, 81 involved a crash and 15 involved a fire. 55 people were injured.
What owners report most often
Recalls and investigations
SteeringJul 21, 2014
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.
Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.
Campaign 14E044000 on NHTSA.gov
Electrical system, wiringMay 14, 2014
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Any of the above failure conditions increases the risk of a crash.
GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Campaign 14V252000 on NHTSA.gov
Power train, automatic transmissionApr 30, 2014
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the PARK position, the transmission may not be in PARK. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.
Campaign 14V224000 on NHTSA.gov
Steering, electric power assist systemMar 31, 2014
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Campaign 14V153000 on NHTSA.gov
Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011
TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.
A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.
TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.
Campaign 11E009000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleApr 19, 2004
SOME OF THESE PASSENGER VEHICLES HAVE AN ELECTRONIC CONTROL UNIT (ECU) THAT MAY CALCULATE A HIGHER THAN ACTUAL VEHICLE SPEED BECAUSE OF AN ERRATIC REAR-WHEEL SPEED SENSOR SIGNAL, AND CAUSE ABS ACTIVATION WHERE IT IS NOT NEEDED OR NEEDED ABS ACTIVATION TO BE EXTENDED DURING BRAKING AS THE VEHICLE SPEED DROPS TO ABOUT 3 MPH.
UNEXPECTED ABS ACTIVIATION COULD INCREASE STOPPING DISTANCE UP TO ABOUT 11 FEET DPENDING ON THE GRADE OF THE ROAD, INCREASING THE RISK OF A CRASH.
DEALERS WILL REPROGRAM THE ABS CONTROLLER. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V190000 on NHTSA.gov
Seat belts, front, anchorageApr 16, 2004
ON CERTAIN PASSENGER VEHICLES, ANALYSIS OF AN A SIDE IMPACT CRASH TEST CONDUCTED BY THE NHTSA;S NEW CAR ASSESSMENT PROGRAM (NCAP) INDICATED THAT THE OUTBOARD ANCHORAGE OF THE DRIVER'S SEAT BELT COULD DISCONNECT BECAUSE OF CONTACT BETWEEN THE SEAT TRIM AND THE ANCHORAGE CONNECTOR WHEN THE SEAT WAS ADJUSTED TO ITS LOWEST POSITION.
IF THIS OCCURRED IN A CRASH, THE DRIVER COULD RECEIVE GREATER INJURIES.
DEALERS WILL INSERT A RETAINER ON BOTH THE DRIVER'S AND PASSENGER'S BELT ANCHORAGES. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V188000 on NHTSA.gov
Equipment, other, labelsFeb 24, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 208, "OCCUPANT CRASH PROTECTION." SOME OF THESE VEHICLES THAT WERE NOT EQUIPPED WITH AN ADVANCED OCCUPANT RESTRAINT SYSTEM (AORS) HAVE DRIVER AND PASSENGER SIDE SUN VISORS WITH AORS LABELS. THE AORS LABELS DO NOT INCLUDE STATEMENTS AND THE ILLUSTRATION REQUIRED BY FMVSS NO. 208 FOR VEHICLES WITHOUT AORS.
OWNERS WILL BE SENT REPLACEMENT LABELS WITH INSTRUCTIONS ON HOW TO INSTALL THEM. OWNER NOTIFICATION BEGAN ON APRIL 21, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V094000 on NHTSA.gov
Representative owner complaints: exterior lighting
132 reports, newest first. Show all
Exterior lighting, Seat belts, Seats, Jul 22, 2014
WHAT CAN I SAY I HAVE BEEN WRITING ABOUT THIS CAR FOR THE LONGEST. I JUST WANT TO SAY THE OTHER COMPLAINTS ABOUT THE BULBS BURNING OUT, THE DRIVER'S SEAT BREAKING AT THE WELD AND THE SEAT BELT LIGHT CONSTANTLY COMING ON IS AN ONGOING PROBLEM I'M SURE GM KNEW ABOUT THIS. I HAVE COMPLAINED TO DEAF EARS BOTH TO NHTSA AND GM. THE LAST TIME I MADE A COMPLAINT WAS IN MAY 2014 TO BOTH OF THEM ABOUT THE STEERING. GM AND NHTSA SAYS THERE IS NOTHING THEY CAN DO SINCE THERE WAS NO RECALL. EXACTLY 2 WEEKS LATER THE CEO OF GM COMES OUT TO SAY THE MALIBU MAXX IS INCLUDED IN THE RECALL! I PAID TO HAVE MY STEERING WHEEL REPLACED IN 2007 BECAUSE OF POWER STEERING FAILURE, THE DEALER SAID I NEEDED THE STEERING COLUMN REPLACE AND I DID TO THE TUNE OF ALMOST $800. NOW A BULLETIN WAS SENT OUT TO DEALERS IN 2005 ABOUT A KEY INSERT FOR ANY CUSTOMER WHO CAME IN TO COMPLAIN ABOUT POWER STEERING FAILURE, BUT THIS WAS NOT GIVEN TO ME AS A CHOICE. THEY WERE SURE I NEEDED THE STEERING COLUMN REPLACED, SO I DID. NOW THAT MY CAR IS INCLUDED IN THE RECALL AND I PAID, PERHAPS, UNNECESSARILY TO HAVE MY STEERING COLUMN REPLACED AS ANYONE KNOW THIS DEFECTIVE PART IS PART OF THE STEERING GM STILL DOES NOT WANT TO REIMBURSE ME MY MONEY BACK. I BOUGHT THE CADILLAC CATERA WHICH WAS DISCONTINUED DUE TO MANY RECALLS AND BECAUSE OF ALL MY COMPLAINTS GM GAVE ME $3000 TOWARD A NEW GM CAR, WHICH I APPLIED TO THE MALIBU MAXX. I WON'T PUT MY MONEY OR GIVEN CREDIT TOWARD A GM AGAIN, I'M THROUGH AND SINCE NEARLY HALF OF MY FAMILY MEMBERS ARE GM OWNERS I AM GETTING THEM TO MAKE THEIR NEXT PURCHASE SOMETHING OTHER THAN AMERICAN MADE CARS. I MAKE SURE I TELL EVERYONE ABOUT MY EXPERIENCE SO THEY WILL THINK TWICE ABOUT A COMPANY WHO DIDN'T WANT TO INVEST 90 CENTS TOPOSSIBLY FIX A PROBLEM PER CAR. *TR
Exterior lighting, Jul 21, 2014
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE HEADLIGHT BULBS CONSTANTLY OVERHEATED AND NEED TO BE REPLACED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. HOWEVER, THE HEADLIGHT COVERS WERE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 200 AND THE CURRENT MILEAGE WAS 168,000. UPDATED 08/19/14*LJ
Service brakes, Hydraulic, Exterior lighting, Seat belts, Seats, Jul 10, 2014
THE SEAT BELT DO NOT LOCK IN CASE OF AN ACCIDENT. THE DRIVERS SEAT ROCKS WHILE YOU ARE DRIVING AN ADJUSTS BY ITSELF YOU CAN NOT KEEP THE SEAT STILL. THE WELDING HAS COME APART FROM THE BASE. THE HEAD LIGHTS ARE MELTING THE BULBS FOR THE SIGNAL AND RUNNING LIGHT. I JUST CAUGHT THAT LAST WEEKEND THE LIGHTS STOPPED WORKING WHEN I LOOK AT THE BULB IT WAS MELTED WHICH COULD HAVE STARTED AN FIRE. I AM WAITING FOR THE LETTER FOR THE RECALL ON THE STERN NOW. THIS WOULD BE THE SECOND TIME FOR IT. I KEEP MY CAR UP TO DATE WITH EVERYTHING OIL AND WHATEVER NEED TO BE DONE I AM ON TOP OF IT. BUT I HAVE TO MANY SAFETY ISSUE WITH IT RIGHT. SEAT BELT, STERN,DRIVERS SEAT, HEADLIGHTS. NOT ONLY THAT THE ROTOR WARPS EVERY SIX MONTHS. *TR
Service brakes, Hydraulic, Exterior lighting, Seat belts, Seats, Jul 10, 2014
THE SEAT BELT DO NOT LOCK IN CASE OF AN ACCIDENT. THE DRIVERS SEAT ROCKS WHILE YOU ARE DRIVING AN ADJUSTS BY ITSELF YOU CAN NOT KEEP THE SEAT STILL. THE WELDING HAS COME APART FROM THE BASE. THE HEAD LIGHTS ARE MELTING THE BULBS FOR THE SIGNAL AND RUNNING LIGHT. I JUST CAUGHT THAT LAST WEEKEND THE LIGHTS STOPPED WORKING WHEN I LOOK AT THE BULB IT WAS MELTED WHICH COULD HAVE STARTED AN FIRE. I AM WAITING FOR THE LETTER FOR THE RECALL ON THE STERN NOW. THIS WOULD BE THE SECOND TIME FOR IT. I KEEP MY CAR UP TO DATE WITH EVERYTHING OIL AND WHATEVER NEED TO BE DONE I AM ON TOP OF IT. BUT I HAVE TO MANY SAFETY ISSUE WITH IT RIGHT. SEAT BELT, STERN,DRIVERS SEAT, HEADLIGHTS. NOT ONLY THAT THE ROTOR WARPS EVERY SIX MONTHS. *TR
Power train, Electrical system, Exterior lighting, Jul 8, 2014
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THE BRAKE LIGHTS FAILED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN RECALL NHTSA CAMPAIGN NUMBER:14V252000 (EXTERIOR LIGHTING). THE FAILURE AND CURRENT MILEAGE WAS 95,000....UPDATED 09-05-14 *BF THE CONSUMER STATED THE VEHICLE THE VEHICLE HAS ALSO HAD ISSUES WITH SWITCHING FROM PARK TO DRIVE, THE EXTERIOR AS WELL AS THE INTERIOR LIGHTS WOULD GO OUT DURING HIGHWAY SPEEDS AND AN ALARM WOULD SOUND, WHENEVER THE VEHICLE WOULD BE FILLED WITH GAS THE LOW FUEL ALARM WOULD SOUND, AND THE BLINKER LIGHTS WOULD BURN OUT PREMATURELY. UPDATED 09/15/2014 *JS
Exterior lighting, Vehicle speed control, Engine, Fuel/propulsion system, Jul 2, 2014
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 70 MPH, THE VEHICLE STALLED AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE DEALER STATED THAT THE FUEL RELAY SWITCH OVERHEATED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT ALSO INDICATED THAT THE BRAKE LIGHTS FAILED AND WERE REPLACED MULTIPLE TIMES. IN ADDITION, THE HEADLIGHTS WOULD NOT ILLUMINATE BRIGHT ENOUGH TO SEE IN FRONT OF THE VEHICLE WHILE DRIVING AT NIGHT. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE HEADLIGHT ASSEMBLY NEEDED TO BE REPLACED. WHILE ACTIVATING THE CRUISE CONTROL AT ANY SPEED, THE VEHICLE WOULD SUDDENLY ACCELERATE ON ITS OWN. THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER STATED THAT THE VEHICLE WAS EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 14V252000 (ELECTRICAL SYSTEM, ELECTRONIC STABILITY CONTROL, EXTERIOR LIGHTING, SERVICE BRAKES, HYDRAULIC, VEHICLE SPEED CONTROL). THE FAILURE MILEAGE WAS 80,000.
Exterior lighting, Jun 30, 2014
MY VEHICLE DRIVERS SIDE LIGHT HAS GONE OUT VARIOUS TIMES. THE DAYTIME RUNNING LIGHTS ON THAT SIDE HAVE STOPPED WORKING AS WELL. TURN SIGNALS WILL STOP WORKING WHILE MERGING IN TRAFFIC. THE POWER WINDOWS WILL STOP WORKING AS WELL. *TR
Steering, Electrical system, Exterior lighting, Jun 20, 2014
DRLS BULBS ON HEADLIGHTS RUN TOO HOT CAUSING THE BULB TO BURN OUT CONSTANTLY AND CAUSING ASSEMBLY TO AND MELT. I HAVE TO DRIVE WITH MY HEADLIGHTS ON AT ALL TIMES, OR MY TURNING SIGNALS WILL NOT WORK. I'VE ALREADY HAD TO REPLACE HEADLIGHT ASSEMBLY TWICE. *TR
Exterior lighting, Jun 19, 2014
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT THE TURN SIGNAL FAILED TO OPERATE AT TIMES OR WOULD OPERATE INTERMITTENTLY DO TO A DEFECTIVE HAZARD SWITCH. THE CONTACT REPLACED THE HAZARD SWITCH AND THE DEFECT WAS REMEDIED. THE CONTACT ALSO INDICATED THAT WHILE DRIVING EXHAUST FUMES WERE EMITTED INSIDE THE VEHICLE DUE TO A DEFECTIVE BLEND DOOR. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE FAILURE MILEAGE WAS 90,000.
Steering, Suspension, Exterior lighting, Jun 18, 2014
I PURCHASED THIS VEHICLE USED FROM CRANE CHEVROLET, CLIFTON, NEW JERSEY, WITHIN SIX MONTHS AFTER PURCHASE I OBSERVED THAT THE POWER STEERING WOULD SUDDENLY STOP OPERATING WHILE THE ENGINE WAS RUNNING. I DISCOVERED THAT THE ONLY CORRECTIVE WAS TO SHUT THE CAR OFF AND RESTART THE ENGINE. THE POWER STEERING WOULD THEN REENGAGE. THIS FAILURE HAS PERSISTED FOR NEARLY THE ENTIRE TIME I'VE OWNED THE VEHICLE. DURING THAT ENTIRE TIME, CRANE CHEVROLET HAS CLAIMED THERE WAS/IS NO DEFECT IN THE POWER STEERING, AND NO RECALL NOTICE OUTSTANDING. I JUST RECEIVED A GM SAFETY RECALL NOTICE 14116, WHICH CLAIMS, AMONG OTHER THINGS, THAT "PREVIOUSLY, YOU HAD THE STEERING COLUMN REPLACED UNDER CUSTOMER SATISFACTION PROGRAM 04050". THAT IS FALSE! NEITHER CRANE CHEVROLET, NOR GM HAS EVER CONTACTED ME CONCERNING THE STEERING COLUMN, OR MADE ANY ATTEMPT TO REPLACE IT! I ALSO NOTIFIED CRANE CHEVROLET THAT THE FRONT HEADLAMP ASSEMBLY TURN SIGNAL LAMPS REPEATEDLY BURNED OUT, AND THAT THE BULB HOUSINGS WERE BURNT AND COMPLETELY MELTED THROUGH!! BOTH GM AND CRANE CHEVROLET DENIED THERE WAS ANY DEFECT IN THE LAMP/HOUSING DESIGN OR FUNCTION. I HAVE TO REPLACE THE FRONT TURN SIGNAL LAMPS ABOUT EVERY SIX MONTHS. FINALLY, THE UNDERCARRIAGE SUPPORT STRUTS, SHOCKS, AND SPRINGS ARE WOEFULLY UNDERDESIGNED. THE CAR RUNS LIKE IT HAS STONE TIRES. I NOW HAVE TO REPLACE THE ENTIRE STRUT, SHOCK, AND SPRING UNDERSUPPORTS FOR THE SECOND TIME. AND I JUST RUN THE VEHCILE ON ASPHALT SMOOTH ROADS IN A DEVELPED SUBURBAN CITY!! THIS WAS SERIOUS UNDERDESIGN. FORTUNATELY, THESE PARTS ARE AVAILABLE ON THE WEB AND I'VE GOT A GOOD MECHANIC THAT CHARGES FAIRLY FOR THIS DIFFICULT WORK. GO TO CRANE AND GM AND YOU'D NEED TO MORTGAGE YOUR HOME TO DO THE WORK!! *TR
Steering, Electrical system, Exterior lighting, Jun 16, 2014
MY CAR HAS HAD INTERIOR ELECTRICAL PROBLEMS SINCE THE DAY THAT I BOUGHT. I HAVE HAD THINGS LIKE THE CD DECK AND THE BRAKES AND ALLOY RIMS FIXED AFTER HAVING PROBLEMS WITH THEM HOWEVER I HAVE HAD THE FRONT LEFT BLINKER FAIL TO WORK AND THEN AN HOUR LATER IT WORKS, THE NEXT HOUR DOES NOT WORK. THE INTERIOR LIGHTING ALL STOPPED WORKING AND THE DEALERSHIP SAYS THAT IT IS ELECTRICAL, AT THE SAME TIME THAT THE LIGHTS STOPPED WORKING I STARTED TO BE UNABLE TO SHIFT MY CAR FROM LOW INTO 1 OR 2. I HAVE HAD MY POWER STEERING GO OUT MULTIPLE TIMES AND THEN AFTER PULLING OVER, SHUTTING OFF MY CAR AND TURNING IT BACK ON IT WORKED AGAIN. I HAVE ALMOST GO INTO AN ACCIDENT MULTIPLE TIMES BECAUSE THE FRONT LEFT BLINKER STOPS WORKING MID DRIVE, OR THE POWER STEERING STOPS WORKING. THIS CAR CLEARLY HAS MULTIPLE ELECTRICAL PROBLEMS THAT SHOULD BE RECALLED AND FIXED BECAUSE THEY ARE VERY DANGEROUS. *TR
Steering, Exterior lighting, Jun 6, 2014
ON THREE SEPARATE OCCASIONS OVER THE PAST YEAR I WOULD HEAR A LOUD CHIME AND MY POWER STEERING WOULD GO OUT IN MY 2004 MALIBU MAXX, MAKING IT VERY DIFFICULT TO DRIVE. EACH TIME THIS HAS OCCURRED, I WOULD TURN THE CAR OFF AND RESTART IT WHICH WOULD RESOLVE THE POWER STEERING PROBLEM. INITIALLY, I TOOK THE CAR TO A MECHANIC WHO SAID THERE WERE NO LEAKS IN THE POWER STEERING SYSTEM AND IT MUST HAVE BEEN AN ELECTRONIC PROBLEM. I CHALKED IT UP TO OLD AGE (FOR THE CAR) AND CONTINUED TO DRIVE THE CAR WITH CARE. MY WIFE HAS NOT BEEN ABLE TO DRIVE THE CAR SINCE THIS HAPPENED BECAUSE SHE COULD NOT CONTROL THE CAR IF THE POWER STEERING GOES OUT. RECENTLY I HEARD OF A RECALL ON T.V. REGARDING MY YEAR, MAKE, AND MODEL. THE RECALL DESCRIPTION FIT MY EXPERIENCE WITH THIS CAR. I CONTACTED THE GM DEALER (SWEENEY CHEVROLET IN BOARDMAN OHIO) AND WAS TOLD 'THERE HAD NOT BEEN A RECALL ON MY CAR AS OF YET'. THEY WENT ON TO SAY THAT IF I WANTED IT FIXED, TO BRING IT IN AND PAY OUT OF POCKET. I WOULD LATER BE REIMBURSED BY GM IF, IN FACT, THERE WAS AN EVENTUAL RECAL. MY COMPLAINT IS THAT I DON'T HAVE $500-$1000 FOR A REPAIR THAT I MAY NOT GET REIMBURSED FOR. IT IS OBVIOUS THAT MY CAR SHOULD BE COVERED BY THIS RECALL THAT WAS ANNOUNCED NATIONALLY ON T.V. IS THERE ANYTHING THAT CAN BE DONE SO THAT GM CAN BE MADE TO FIX THIS CAR BEFORE IT CAUSES AN ACCIDENT? ADDITIONALLY, I HAVE BEEN BRUSHED OFF BY THEM REGARDING THE TURN SIGNALS SINCE THIS CAR HAS BEEN UNDER WARRANTY. I HAVE REPLACED OVER 100 BULBS SINCE THIS CAR WAS NEW. THEY OVERHEAT AND MELT THE SURROUNDING MATERIALS. I HAVE ALREADY REPLACED THE ENTIRE HEADLAMP ASSEMBLY, TO NO AVAIL. I NOW DRIVE THIS CAR WITHOUT A LEFT FRONT TURN SIGNAL BECAUSE IT WILL BURN OUT THE BULB WITHIN A DAY OR TWO OF REPLACING IT. I'M NOT SURE IF THIS HAS BEEN BROUGHT TO THE ATTENTION OF GM IN THE PAST, BUT IT SEEMS TO BE A FIRE HAZARD. *TR
Exterior lighting, May 28, 2014
FRONT HEADLAMPS AND TURN SIGNAL BULBS ARE HAVING TO BE REPLACED AROUND EVERY 6 MONTHS. USING BULBS SPECIFIED BY THE OWNER'S MANUAL. PLASTIC ORANGE BULB CASING HAS HOLES MELTED ON THE TOP AND WARPED. *TR
Electrical system, Exterior lighting, May 22, 2014
INTERMITTENT PROBLEMS W/ SIGNAL LIGHT. NO SIGNAL (FROM STOPPED OR WAITING POSITION) SIGNAL, THEN NO SIGNAL (ANY SPEED). NO SIGNAL, THEN SUDDENLY SIGNAL (ANY SPEED OR DRIVING CONDITION) I'VE HAD IT IN TO THE DEALERSHIP MULTIPLE TIMES BUT THEY HAVE NEVER BEEN ABLE TO REPLICATE, SO THEY SAY THERE ISN'T A PROBLEM. *TR
Steering, Exterior lighting, Interior lighting, May 19, 2014
WHILE DRIVING DOWN THE STREET APPROACHING THE CORNER PREPARING TO STOP LOST THE ABILITY TO STEER THE WHEEL, COULD NOT CONTINUE TO DRIVE HAD TO STOP THE CAR. ON SATURDAY MAY 17,2014 WHILE DOING 65 MILES ON THE HIGHWAY A CAR LIT UP ON THE LEFT CORNER OF THE DASH AND THE POWER STEERING WORDS APPEAR. I IMMEDIATELY PULLED OFF THE HIGHWAY IN FEAR. SEVERAL TIMES WHILE BACKING OUT OR PULLING OUT OF A SPACE THE STEERING WHEEL TIGHTENS. EVERY MONTH I'M CONSTANTLY CHANGING LIGHT BULBS AND THE FUSES FOR THE INTERIOR AND THE EXTERIOR OF THE CAR. *TR UPDATED 12/9/2014 *JS
Exterior lighting, Service brakes, May 18, 2014
CHEVROLET MALIBU LS 2004 V6. EXTERIOR BRAKE LIGHTS NOT WORKING AS EXPECTED. IN MY VEHICLE THE BRAKE LIGHTS ILLUMINATE WHEN THE BRAKE PEDAL IS NOT DEPRESSED, AND TURN OFF ONCE THE PEDAL IS APPLIED. DURING THIS EVENT I WAS NOTIFIED BY THE "SERVICE VEHICLE SOON" WARNING LIGHT. IN THE DARK I COULD SEE IN MY MIRRORS THAT MY BRAKE LIGHTS WOULD GO ON AND OFF WITH OUT TOUCHING THE PEDAL. MY BRAKE LIGHTS WOULD NOT ILLUMINATE WHILE PRESSING THE BRAKE PEDAL. WHEN I GOT HOME I HAD MY HUSBAND STAND BEHIND THE VEHICLE WHILE I PRESSED THE BRAKE PEDAL. NO CHANGED OCCURRED AS I PRESSED THE BRAKE PEDAL. THIS IS EXTREMELY DANGEROUS BECAUSE OTHER DRIVERS WILL NOT KNOW WHEN I AM TRULY SLOWING DOWN OR ACTUALLY APPLYING THE BRAKE. NOW WHENEVER THE "SERVICE VEHICLE SOON" WARNING LIGHT COMES ON I KNOW THAT MY EXTERIOR BRAKE LIGHTS ARE NOT WORKING PROPERLY. SINCE FEBRUARY OF 2014 THIS HAPPENS 4 OR MORE TIMES A MONTH. I WORK SECOND SHIFT, SO WHEN I DRIVE HOME IT IS DARK OUT. MY VEHICLE COULD CAUSE ANOTHER DRIVER TO REAR END ME BECAUSE THEY DON'T KNOW THAT MY EXTERIOR BRAKE LIGHTS AREN'T WORKING PROPERLY. *JS
Exterior lighting, May 10, 2014
I HAVE REPLACED THE FRONT TURN SIGNAL BULBS MANY TIME WITH ORIGINAL PART NUMBERS USING STANDARD BULBS, THEY HAVE A PROBLEM WITH OVER HEATING AND MELTED THE ORANGE TURN SIGNAL GLOBES INSIDE THE HEAD LIGHTS TO THE POINT THAT IT MADE HOLES IN THE TOP OF THE INNER GLOBES AND ITS YELLOWING THE INSIDE OF MY HEADLIGHT. I HAVE HEARD MANY OTHERS HAVING PROBLEMS AS WELL, I ALSO WORK FOR A COMPANY WHERE WE SERVICE CAR, IT IS VERY NOTICEABLE ON THE 2004 - 2006 CHEVY MALIBU'S THAT COME INTO MY SHOP AS WELL. WHEN THE PLASTIC MELTS IT TOUCHES THE BULB AND POPS IT, NOW I DON'T HAVE ANY WAY TO WARN THE OTHER DRIVES THAT I NEED TO MAKE A TURN FROM THE FRONT OF THE CAR. *TR
Steering, Suspension, Exterior lighting, Apr 9, 2014
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED WHILE DRIVING AT VARIOUS SPEEDS THE POWER STEERING WOULD SUDDENLY MALFUNCTION MAKING THE STEERING WHEEL VERY DIFFICULT TO TURN. WHEN THE FAILURE OCCURRED THE CHECK ENGINE, ABS AND TC (TRACTION CONTROL) SENSOR LIGHTS ILLUMINATED. THE FAILURE WAS NOT DIAGNOSED NOR WAS THE VEHICLE REPAIRED. THE MANUFACTURER WAS NOTIFIED AND NO SOLUTION WAS OFFERED. THE CONTACT ALSO INDICATED THAT WHILE DRIVING VARIOUS SPEEDS THE VEHICLE WOULD DRIFT FROM SIDE TO SIDE. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE CONTROL ARMS WERE FAULTY. THE CONTROL ARMS WERE REPLACED BUT THE DEFECT WAS NOT REMEDIED. WHILE DRIVING THE HEADLIGHTS, TURN SIGNAL LIGHTS AND REAR LIGHTS WOULD INTERMITTENTLY SHUT ON AND OFF. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE DEFECT WAS CAUSED BY AN ELECTRICAL SHORT. THE DEFECT WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 17,000.
Electrical system, Exterior lighting, Mar 31, 2014
FRONT TURNING SIGNALS OR RUNNING LIGHTS GET VERY HOT AND MELT THROUGH THE AMBER LENS THAT THE BULB SITS IN. THESE BULBS BURN OUT QUITE OFTEN, WHICH HAVE CREATED SOME NEAR MISSES WHILE MAKING TURNS BECAUSE THE BULBS WOULD BURN OUT WITHOUT NOTICE. THIS IS A VERY COMMON PROBLEM ON ALL THE 04 AND 05 MALIBU. I HAVE CONTACTED THE CHEVY DEALERS AND THE DENY AND KNOWLEDGE OF THE PROBLEM, BUT THERE MANY COMPLAINTS OF THIS ONLINE. EVERY MALIBU OF THESE YEARS HAVE THE SAME PROBLEM. *TR
Steering, Exterior lighting, Feb 11, 2014
MY 16 YEAR OLD DAUGHTER WAS STOPPED AT A FOUR WAY INTERSECTION. AS SHE PROCEEDED TO TURN, SHE LOST HER ABILITY TO STEER THE CAR. SHE WAS ABLE TO AVOID HITTING ANOTHER CAR AND GET HER CAR TO THE SIDE OF THE ROAD. SHE NOTICED THERE WAS A YELLOW DASH BOARD LIGHT THAT CAME ON WHEN SHE LOST THE STEERING BUT NO PRIOR WARNING OF ANY ISSUES OR WARNING LIGHTS PRIOR TO LOOSING THE STEERING ON THE VEHICLE. ONCE SHE GOT TO THE SIDE OF THE ROAD, HER FOUR WAY EMERGENCY FLASHERS WOULD NOT WORK. MY HUSBAND WENT TO PICK HER UP. HE RESTARTED THE CAR AND THE STEERING WORKED FINE FOR HIM. THERE WAS NO WARNING LIGHTS INDICATING ANY PROBLEM ON THE DASH BOARD. WE BROUGHT THE CAR TO OUR MECHANIC HE COULD NOT GET THE PROBLEM TO RESURFACE. HE DID NOTE THAT THE DIRECTIONAL TURN SIGNALS SEEMED TO BE "MESSED UP" AND HE CHANGED THE LIGHT BULBS. WHEN SHE LOST HER STEERING A SECOND TIME WE HAD THE VEHICLE TOWED TO A DIFFERENT MECHANIC WHO TOLD US THIS WAS A CHRONIC DEFECT ISSUE WITH THIS MAKE/BRAND OF VEHICLE AND THAT IT NEEDED A NEW ELECTRONIC COMPONENT IN THE STEERING COLUMN WHICH WOULD COST US $900.00. I RESEARCHED THIS INFORMATION ON THE INTERNET AND FOUND THAT THERE ARE THOUSANDS OF COMPLAINTS FOR THIS VERY ISSUE. IT OCCURS AT DIFFERENT AMOUNTS OF MILEAGE. IT OCCURS ON THE VEHICLES WHEN THEY WERE PURCHASED BRAND NEW AND PURCHASED USED AS IN OUR CASE. THIS IS NOT YOUR NORMAL WEAR AND TEAR TYPE OF VEHICLE ISSUE. THIS IS A SIGNIFICANT SAFETY ISSUE WHICH IS AN ENGINEERING/DESIGN FLAW IN THE VEHICLE. I HAVE CALLED THE GM CUSTOMER SERVICE LINE. OUR CASE # IS 71-127-262-2441. WE NOW HAVE TO BRING THE CAR TO OUR LOCAL CHEVY DEALER AND THEY HAVE TOLD US THAT IT COULD COST WAY MORE JUST TO DIAGNOSE THE PROBLEM THAN TO REPAIR IT. UNBELIEVABLE...PLEASE HELP LOOK INTO THIS SAFETY ISSUE AS MY DAUGHTER COULD OF BEEN KILLED HERSELF AND OR COULD HAVE CAUSED INJURY TO SOMEONE ELSE WITHOUT ANY FOREWARNING. *TR
Electrical system, Exterior lighting, May 25, 2013
TURN SIGNALS WORKING INTERMITTENT AND INOPERATIVE COULD RESULT IN A CRASH WHEN TURN SIGNALS NOT WORKING THIS IS A BIG SAFETY CONCERN GM KNOWS OF THIS PROBLEM AND HAS A RECALL NO. 03043 MY VEHICLE IS A 2004 AND GM SAID NO RECALL ON THIS VEHICLE THIS CAR HAS THE SAME PROBLEM AS THE RECALLED VEHICLES TURN SIGNALS STOP WORKING COULD CAUSE A FATAL CRASH I WANT GM TO PAY FOR REPAIRS THEY KNOW OF THIS BIG PROBLEM. *TR
Steering, Exterior lighting, Service brakes, Apr 30, 2013
THE CAR STEERING WHEEL LOCKED UP AND UNABLE TO CONTROL WHERE IT WAS GOING TO GUIDE AS COMING AROUND CURVE. ENDED UP IN DITCH AND SHAKING LIKE CRAZY! IM SO AFRAID THAT SOMETHING IS GOING TO HAPPEN. I WANT ANOTHER CAR! *TR
Exterior lighting, Service brakes, Apr 4, 2013
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED WHILE THE CRUISE CONTROL WAS ENGAGED AT 75 MPH IT SUDDENLY DISENGAGED AND CAUSED THE VEHICLE TO LOSE SPEED. THE CONTACT DID NOT APPLY THE BRAKES IN ORDER TO DISENGAGED THE CRUISE CONTROL SYSTEM. THE CONTACT TOOK THE VEHICLE TO A MECHANIC WHO STATED THE BRAKE LIGHTS MALFUNCTIONED AND CAUSED THE CRUISE CONTROL TO DISENGAGED DUE TO THE BRAKE LIGHTS ILLUMINATING. THE MECHANIC REPLACED NUMEROUS FUSES IN THE VEHICLE AS WELL AS RE-CALIBRATING THE ELECTRICAL SYSTEM; HOWEVER, THAT DID NOT REMEDY THE ISSUE. THE CONTACT STATED THE TURN SIGNAL MALFUNCTIONED AS WELL. THE FAILURE MILEAGE WAS 148,000.
Electrical system, Exterior lighting, Mar 26, 2013
TURN SIGNAL BULBS ARE BEING MELTED BY DEFECTIVE SOCKETS!!! NEED REPLACEMENT. *TR
Exterior lighting, Service brakes, Mar 15, 2013
BRAKE LIGHTS COME ON FOR NO REASON , SHUT OFF CRUISE CONTROL. *TR