2004 Chevrolet Malibu
Problems, recalls and owner-reported issues
Steering is the leading concern among 1,697 owner complaints filed for this model year. This is the highest complaint count among 26 Malibu model years with reports.
Of the 2004 reports, 81 involved a crash and 15 involved a fire. 55 people were injured.
What owners report most often
Recalls and investigations
SteeringJul 21, 2014
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.
Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.
Campaign 14E044000 on NHTSA.gov
Electrical system, wiringMay 14, 2014
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Any of the above failure conditions increases the risk of a crash.
GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Campaign 14V252000 on NHTSA.gov
Power train, automatic transmissionApr 30, 2014
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the PARK position, the transmission may not be in PARK. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.
Campaign 14V224000 on NHTSA.gov
Steering, electric power assist systemMar 31, 2014
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Campaign 14V153000 on NHTSA.gov
Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011
TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.
A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.
TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.
Campaign 11E009000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleApr 19, 2004
SOME OF THESE PASSENGER VEHICLES HAVE AN ELECTRONIC CONTROL UNIT (ECU) THAT MAY CALCULATE A HIGHER THAN ACTUAL VEHICLE SPEED BECAUSE OF AN ERRATIC REAR-WHEEL SPEED SENSOR SIGNAL, AND CAUSE ABS ACTIVATION WHERE IT IS NOT NEEDED OR NEEDED ABS ACTIVATION TO BE EXTENDED DURING BRAKING AS THE VEHICLE SPEED DROPS TO ABOUT 3 MPH.
UNEXPECTED ABS ACTIVIATION COULD INCREASE STOPPING DISTANCE UP TO ABOUT 11 FEET DPENDING ON THE GRADE OF THE ROAD, INCREASING THE RISK OF A CRASH.
DEALERS WILL REPROGRAM THE ABS CONTROLLER. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V190000 on NHTSA.gov
Seat belts, front, anchorageApr 16, 2004
ON CERTAIN PASSENGER VEHICLES, ANALYSIS OF AN A SIDE IMPACT CRASH TEST CONDUCTED BY THE NHTSA;S NEW CAR ASSESSMENT PROGRAM (NCAP) INDICATED THAT THE OUTBOARD ANCHORAGE OF THE DRIVER'S SEAT BELT COULD DISCONNECT BECAUSE OF CONTACT BETWEEN THE SEAT TRIM AND THE ANCHORAGE CONNECTOR WHEN THE SEAT WAS ADJUSTED TO ITS LOWEST POSITION.
IF THIS OCCURRED IN A CRASH, THE DRIVER COULD RECEIVE GREATER INJURIES.
DEALERS WILL INSERT A RETAINER ON BOTH THE DRIVER'S AND PASSENGER'S BELT ANCHORAGES. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V188000 on NHTSA.gov
Equipment, other, labelsFeb 24, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 208, "OCCUPANT CRASH PROTECTION." SOME OF THESE VEHICLES THAT WERE NOT EQUIPPED WITH AN ADVANCED OCCUPANT RESTRAINT SYSTEM (AORS) HAVE DRIVER AND PASSENGER SIDE SUN VISORS WITH AORS LABELS. THE AORS LABELS DO NOT INCLUDE STATEMENTS AND THE ILLUSTRATION REQUIRED BY FMVSS NO. 208 FOR VEHICLES WITHOUT AORS.
OWNERS WILL BE SENT REPLACEMENT LABELS WITH INSTRUCTIONS ON HOW TO INSTALL THEM. OWNER NOTIFICATION BEGAN ON APRIL 21, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V094000 on NHTSA.gov
Representative owner complaints: seats
163 reports, newest first. Show all
Seat belts, Seats, Apr 22, 2015
I SAT DOWN IN THE VEHICLE AND FOUND THAT THE DRIVERS SEAT WAS LEANING. I LOOKED ON LINE TO SEE IF I COULD FIX IT MYSELF. I FOUND A LOT OF COMPLAINTS THAT THE WELDS BREAK AND THIS IS A COMMON PROBLEM WITH THESE VEHICLES. I CONTACTED CHEVROLET AND THEY TOLD ME I HAD TO HAVE THE VEHICLE CHECKED BY A CHEVY DEALER. I BROUGHT THE VEHICLE IN AND THEY TOLD ME THAT THE SEAT WELDS DID BREAK. I AM NOT AN OVERLY HEAVY PERSON, SO I THOUGHT THAT EVEN THOUGH THE VEHICLE WAS OLDER, THAT THIS IS A DESIGN PROBLEM, AND NOT AN AGE OR NEGLECT PROBLEM BY THE OWNER. CHEVROLET TOLD ME THAT SINCE THE CAR WAS TOO OLD, I WAS RESPONSIBLE FOR GETTING IT FIXED. THIS IS A SAFETY ISSUE, AS IF I GET IN AN ACCIDENT WITH THE VEHICLE, THE FACT THAT THE SEAT BELT IS ATTACHED TO THE SEAT, AND THE SEAT IS NOT SECURED, I CAN BE HURT BADLY. IF I WERE THE ONLY PERSON WITH THE PROBLEM, I COULD SEE WHY I SHOULD FIX IT. SINCE THIS IS A KNOWN PROBLEM WITH THESE VEHICLES, IT APPEARS THAT IT IS A DESIGN FLAW, AND POOR QUALITY WORKMANSHIP FROM CHEVROLET. I HAVE ATTACHED THE WEB SITE THAT I SAW THE COMPLAINTS ON. IT IS: HTTP://WWW.CARCOMPLAINTS.COM/CHEVROLET/MALIBU/2004/ACCESSORIES-INTERIOR/SEATS.SHTML. SOME OF THOSE COMPLAINTS STATE THAT THEY FILED COMPLAINTS WITH YOU. PLEASE CHECK ON THIS AS THIS IS A VERY SERIOUS PROBLEM AND COULD CAUSE LIVES LOST. I WOULD APPRECIATE A REPLY TO TELL ME HOW I GO ABOUT GETTING THIS PROBLEM RESOLVED. THANK YOU *TR
Seats, Apr 2, 2015
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. WHILE DRIVING AT VARIOUS SPEEDS, AN ABNORMAL NOISE EMITTED FROM THE DRIVER SIDE SEAT. THE CONTACT ALSO STATED THE DRIVER SIDE SEAT MOVED INTERMITTENTLY AND LEANED TO THE RIGHT. THE VEHICLE WAS TAKEN TO A DEALER WHO DIAGNOSED THAT THE FRAME SECTION NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000. UPDATED 5/29/15*CN THE CONSUMER STATED AN INSPECTION REVEALED TWO WELDS WITHIN THE DRIVER'S SEAT FRAME BROKE AWAY CAUSING THE SEAT TO WOBBLE. UPDATED 06/04/15*JB
Seats, Apr 2, 2015
THE DRIVER SIDE SEAT FELL DOWN OFF THE TRACK ON THE RIGHT SIDE. LIKE WHERE IT SHOULD HAVE BEEN WELDED BETTER. *TR
Seats, Mar 21, 2015
I WAS DRIVING ABOUT 35 MPH ON FLAT STRAIT ROAD WHEN THE DRIVERS SEAT SUDDENLY DROPPED DOWN, BACK AND TOWARD THE RIGHT. UPON INSPECTION I SEE THAT THE WELD ON THE BRACE/FRAME OF THE SEAT HAS BROKEN. THE SEAT IS NOW UNSTABLE AND SLOPING TO THE RIGHT. I FEAR THE OTHER SIDE MAY SNAP AS WELL. I SEE SEVERAL OTHER COMPLAINTS REGARDING THE EXACT SAME ISSUE. THIS NEEDS TO BE RECALLED BEFORE SOMEBODY IS SERIOUSLY HURT. *TR
Seats, Mar 18, 2015
NOTICED SEAT MOVED AND TENDED TO LEAN DRIVER TOWARD CENTER CONSOLE. UPON INSPECTION THE SEAT FRAME BROKE AT THE RIGHT REAR. WHEN THE CAR ACCELERATES THE SEAT ROCKS BACKWARD FOR SEVERAL INCHES. I HAVE OWNED THE CAR SINCE IT WAS PURCHASED NEW FROM THE DEALER. *TR
Seats, Mar 7, 2015
NOTICED THE DRIVER'S SEAT NO LONGER ALIGNED PROPERLY: RIGHT SIDE IS DOWN AND BACK. INSPECTION SHOWS A SEAT FRAME WELD BROKEN AT THE FORWARD CROSS BAR WHERE IT IS WELDED TO THE SIDE FRAME. THE METAL CROSSBAR TUBE BROKE AWAY LEAVING THE WELD INTACT ON THE FRAME, INDICATING INSUFFICIENT STRENGTH IN THE DESIGN AND MATERIALS, BASED ON MY PROFESSIONAL MECHANICAL ENGINEERING BACKGROUND. INTERNET RESEARCH INDICATES BROKEN WELDS ON THESE DRIVER SEATS TO BE A GROWING PROBLEM, OFTEN LEAVING THE SEAT UNSTABLE, AND NEGATIVELY AFFECTING THE DRIVER'S CONTROL ON THE VEHICLE. THIS SHOULD BE A PRIME SAFETY RECALL ISSUE! *TR
Seats, Feb 25, 2015
WHEN SEAT WAS MOVED, IT BECAME VERY LOOSE AND ROCKS BACK AND FORTH AS WELL AS SIDE TO SIDE. DEALER TECH SAID THERE WAS AN INFERIOR WELD WHICH CONNECTS THE SEAT TO THE BASE AND IT IS BROKEN. TOLD ME IF WE WELD IT BACK TOGETHER IT CANCELS THE WARRANTY ON IT AS WE'RE PUTTING A NEW WELD ON TOP OF AN INFERIOR ONE AND IT MAY NOT HOLD. HAVE NOT DONE ANYTHING TO FIX IT. COST IS TOO MUCH AND NOT GUARANTEED. I HAVE THE SEAT PROPPED UP WITH WOODEN BLOCKS AND IT IS ALWAYS MOVING SO NEEDS CONTINUAL ADJUSTING WHICH IS DIFFICULT TO GET JUST RIGHT. THIS IS A SERIOUS SAFETY ISSUE AS THIS SEAT WILL MOVE IN A SUDDEN STOP OR SHARP TURN. ONLY SEAT BELT WILL HOLD ME AND SEAT IN PLACE. COULD CAUSE SERIOUS INJURY TO ME. I LISTED THE PART ABOVE BUT IT WOULDN'T STAY THERE. I BELIEVE IT IS THE DRIVER SEAT ASSEMBLY. THIS CHANGE IS URGENT - DON'T KNOW WHY GM WON'T FIX IT SINCE IT WAS A MISTAKE IN THE ASSEMBLY PROCESS AND IS EXTREMELY DANGEROUS TO DRIVE WITH THE SEAT CONSTANTLY MOVING. IT'S LIKE SITTING ON A BALL. *JS
Seats, Feb 2, 2015
FIRST OFF, EVERYWHERE I LOOK ONLINE SOMEONE HAS PROBLEMS REGARDING THE CHEVROLET MALIBU MAXX'S SEATS. I WAS GOING ABOUT 30MPH AND I HEARD A POP CONE FROM THE DRIVERS SIDE SEAT FRAME WHEN I TURNED A CORNER. THE WELD ON ONE OF THE SUPPORTING BARS POPPED OFF AGAIN AFTER TRYING TO WELD IT AGAIN WHICH LEADS ME TO BELIEVE THAT THE METAL BAR THAT BROKE WAS TO WEAK AND SHOULD NOT HAVE BEEN PUT IN AT THE FACTORY.I BELIEVE VERY STRONGLY THAT THESE SEATS SHOULD BE FIXED BECAUSE IT IS A MAJOR SAFETY HAZARD AND A FINANCIAL BURDEN ON THOSE SEEKING TO GET IT FIXED. THANK YOU FOR READING MY CONCERNS. *TR
Seats, Jan 28, 2015
THE TRACK WELD AND BRACE ON DRIVER SIDE POWER SEAT IS FRACTURED/BROKEN CAUSING EXTREME UNEVEN SLOPING IN SEAT. THE SEAT MOVES WHILE DRIVING. MULTIPLE COMPLAINTS ABOUT THIS ISSUE WITH THIS CAR, WHY NO RECALL ON A FAULTY FRAMING DESIGN? *TR
Seats, Jan 17, 2015
ELECTRIC POWER SEATS FRAME BROKE. SEATS WON'T ADJUST, AND LEANS TO THE SIDE. *TR
Seats, Dec 24, 2014
DRIVER SEAT RAIL BROKE... I BARLEY MOVE THE SEAT.. I'M 5'3" AND MY DAUGHTER IS 5'2" SHE JUST STARTED DRIVING AND TRIED TO MOVE THE SEAT UP JUST A LITTLE THEN WE HEARD A LOUD SCREECHING SOUND THE SEAT DID MOVE UP, BUT IT WAS SLOW.. THAT'S WHEN I CHECK TO SEE WHAT WAS WRONG AND THE RAIL THE SEAT IS ON WAS BROKE. THERE ARE SEVERAL COMPLAINT ABOUT THIS SAME PROBLEM, SO CLEARLY IT'S NOT OUR FAULT. AND WHY DOES IT COST SO MUCH TO GET FIXED? HTTP://WWW.AUTOMOTIVEFORUMS.COM/T919217-DISCUSS2004_CHEVY_MALIBU_MAXX_BROKEN_POWER_SEAT.HTML. *TR
Seats, Dec 11, 2014
NOTICED THE SEAT TILTED TO THE RIGHT AND LOOKED UNDERNEATH TO DISCOVER A BROKEN WELD ON THE FRONT CROSS MEMBER OF THE SEAT FRAME. MY WIFE IS A PETITE WOMAN AND DRIVES IT MOST OF THE TIME. THERE WAS NO ACCIDENT OR INCIDENT, IT WAS JUST A POOR WELD. *TR
Seats, Dec 5, 2014
MY DAUGHTER PURCHASED THIS CAR ABOUT A YEAR AGO, SHE STATED THE DRIVERS SIDE SEAT WOULD NOT ADJUST. I ASSUMED A BAD ADJUSTMENT MOTOR. WHEN I EXAMINED THE SEAT I DISCOVERED THAT THE WELDS ON THE FRONT CROSS-BAR AND THE REAR CROSS BAR WERE SEPARATED BETWEEN THE SEAT AND LOWER ADJUSTMENT FRAME, THIS CAUSES THE DRIVERS SEAT TO LEAN TOWARD THE CENTER CONSOLE AND REAR OF THE VEHICLE. UPON FIRST EXAMINATION I THOUGHT THE WELDS HAD BROKEN, BUT ON CLOSER EXAMINATION IT APPEARS THAT THE WELD DID NOT PENETRATE THE METAL FAR ENOUGH AS THE WELD AND BAR WERE BOTH INTACT, EXCEPT FOR SOME SUPERFICIAL SCARING ON THE TUBING. THIS RESULTS IN A MAJOR SAFETY PROBLEM AS THE SEAT BELT IS ATTACHED TO THE SEAT AT THE RIGHT SIDE OF THE DRIVERS SEAT, NOT TO THE FLOOR OF THE VEHICLE. SHOULD THIS VEHICLE BE INVOLVED IN A FRONTAL CRASH THESE BROKEN WELDS RENDER THE SEAT BELT INEFFECTIVE AT BEST OR USELESS, DEPENDING ON THE WEIGHT OF THE DRIVER. IF THE AIR BAGS DO NOT DEPLOY THE DRIVER WILL BE THROWN FOREWORD ALONG WITH THE SEAT WITH THE APPEARANCE THAT THE DRIVERS WEIGHT BROKE THE SEAT, WHEN IN-FACT THE SEAT WAS EITHER BROKEN ALREADY OR SEVERELY WEAKENED BY INADEQUATE WELDS. A CURSORY ON LINE SEARCH REVEALED THAT THIS DEFECT EXISTS IN THE CHEVY MALIBU, MONTA CARLO, PONTIAC GRAND PRIX, PONTIAC G6, SATURN AURA AND ION. MODEL YEARS 1999 THROUGH 2009. I CONTACTED GM REF#[XXX] AND AS WITH MANY OTHER ON LINE COMPLAINTS WERE TOLD IN ESSENCE TOO BAD OUT OF WARRANTY YOUR PROBLEM NOT OURS. I AM FULLY CAPABLE OF WELDING THIS FRAME MY SELF, AND WILL DO SO HOWEVER, GM DEALERS CHARGE APP $1000. FOR THE REPAIR AND IF USING THE SAME STOCK FRAMES, WILL INSTALL A FAULTY FRAME. IN MY OPINION THESE FAULTY WELDS EXPOSE PEOPLE WITHOUT A PASSING FAMILIARITY TO MECHANICS, TO UNNECESSARY EXPENSE AS WELL AS AN UNNECESSARY SAFETY HAZARD. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Seats, Dec 3, 2014
DRIVER SEATS TILTS TO THE RIGHT AND CAN NOT ADJUST FORWARD OR BACKWARD. HAD IT REPAIRED AT MY LOCAL MECHANIC (RE-WELD) AT A COST OF $214.00. NOW IT IS BROKEN AGAIN. *JS
Seat belts, Seats, Nov 20, 2014
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE FRONT DRIVERS SEAT WELD FAILED CAUSING THE SEAT TO BECOME UNSTABLE. THE CONTACT MENTIONED THAT THE SEAT BELT FAILED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THE SEAT WELD HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 40,000.
Seats, Nov 12, 2014
POSSIBLE DEFECT IN THE CONSTRUCTION OF THE FRONT SEAT. SEATBELT ATTACHED TO SEAT; NOW USELESS. NOTICED OTHER DRIVERS HAVE POSTED THE SAME ISSUE. FRONT SEAT TIPS TO THE RIGHT. WHILE DRIVING ,THE SEAT WOBBLES; SEAT APPEARS TO MOVE AS ACCELERATING AND MOVES WHEN BRAKING. POSSIBLE DEFECT IN SEAT. HAVE READ OTHER COMPLAINTS; SAME ISSUE; WHERE IS THE RECALL LETTER? *TR
Seats, Nov 5, 2014
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE DRIVER'S SEAT MOVED BACK AND FORTH INDEPENDENTLY. THE CONTACT MENTIONED THAT AFTER INSPECTING THE VEHICLE, IT WAS FOUND THAT DRIVERS SEAT ONLY HAD THREE METAL BRACKETS INSTEAD OF THE STANDARD FOUR. THE VEHICLE WAS TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE DEFECT AND DID NOT OFFER ANY ASSISTANCE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 120,000.
Seats, Oct 31, 2014
I HAD SPUN OUT ON A TURN THE DAY AFTER XMAS DOING A 180 DEGREE TURN. I SAW A ROAD SIGN TO MY LEFT WHICH WAS DIRECTLY INLINE WITH MY DRIVERS DOOR. I SHOULD OF HIT THE SIGN AND ROLLED MY CAR BUT AS FATE WOULD HAVE IT, THE CAR TURNED AND JUST BACKED INTO THE ROAD DITCH....HOWEVER I DID SLIDE SIDEWAYS FOR A FEW FEET. MY TWO YEAR OLD WAS IN THE BACK SEAT.....SHE HIT HER HEAD ON A WATER BOTTLE, SO ONCE WE CAME TO A STOP I GOT OUT TO ACCESS THE DAMAGE. MY LEFT FRONT TIRE WAS OFF THE CAR AND LAYING SIDEWAYS UNDER IT. MY BACK DRIVER TIRE WAS GOING FLAT. WE MISSED THE ROAD SIGN BUT STOPPED ONLY FIVE FEET FROM A LIGHT POLE THAT WOULD OF KILLED MY DAUGHTER. BEHIND THAT POLE WAS A SET OF RR TRACKS. THE GARAGE FIXED MY CAR AND ALL SEEMED WELL BUT I KEPT HAVING BACK PROBLEMS....I WAS RELEASED A MONTH AGO BUT HAVE RELAPSED. TURNS OUT MY SEAT FRAME IN MY DRIVERS SEAT IS BROKE BUT INSURANCE WON'T COVER CAUSE ITS BEEN NINE MONTHS. I WAS QUOTED 750 FOR PART ALONE AND 300 SOME FOR LABOR. ITS NOT SAFE AND IT SHOULD OF BEEN CAUGHT. THEY DIDN'T HESITATE REPLACING A CAR SEAT. NOW I SEE MANY PEOPLE HAVING SAME ISSUES AND QUESTION GMS SAFETY. I AM A SINGLE MOM, ANYTHING HAPPENS TO ME WHO TAKES CARE OF MY GIRL? *TR
Structure, Seats, Sep 30, 2014
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE FRONT DRIVER'S SEAT WOBBLED AND WAS UNSTABLE WHILE OPERATING THE VEHICLE. THE FAILURE OCCURRED CONSTANTLY. AN INDEPENDENT MECHANIC STATED THAT THE BRACKETS NEEDED TO BE WELDED AND RE-MOUNTED ON THE FRAME TO FULLY SECURE THE SEAT. THE MECHANIC STATED THAT THE FRAME AND BRACKETS WERE ENTIRELY RUSTED AND THE SEAT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.
Seats, Sep 11, 2014
MY WIFE'S 2004 CHEVY MALIBU DRIVER'S SEAT IS BROKEN AND BOBBLES UP AND DOWN AND TOWARD THE RIGHT. ACCORDING TO INFO I'VE BEEN READING ON WEBSITES, MANY OTHER DRIVERS HAVE HAD THIS PROBLEM. IT APPEARS THAT THE WELDING HAS BROKEN LOOSE AND CAUSES THE SEAT TO BOBBLE. THIS IS A MAJOR SAFETY HAZARD AND NEEDS TO BE ADDRESSED BY GM. THE FOLLOWING LINK WILL SHOW ALL THE COMPLAINTS ABOUT THIS MODEL MALIBU. HTTP://WWW.ABOUTAUTOMOBILE.COM/COMPLAINT/2004/CHEVROLET/MALIBU/SEAT
Seats, Sep 11, 2014
UPON ENTERING THE VEHICLE, THE DRIVER'S SIDE POWER SEAT COLLAPSED, LEAVING THE SEAT LEANING BACKWARD AND TO THE RIGHT. THERE APPEAR TO BE BROKEN FRAME WELDS ON THE RIGHT SIDE WHERE THE UP AND DOWN MOTOR IS LOCATED. AS THE SEAT IS NO LONGER ATTACHED TO THE FRAME, THIS IS AN EXTREME SAFETY RISK WERE THERE TO BE AN ACCIDENT; THE DRIVER WOULD NOT BE SECURE IN THE VEHICLE EVEN WITH A SEAT BELT ENGAGED. *TR
Seats, Sep 3, 2014
DRIVER'S SEAT BROKE AT WELDS ON TWO SUPPORT BARS. SEAT LEANED TO THE RIGHT. BECAME VERY DANGEROUS SINCE SEAT BELT IS ATTACHED TO THE SEAT NEAR THE BREAKS. IN THE EVENT OF A COLLISION SEAT PROBABLY WOULD HAVE BROKEN LOOSE AND CAUSED SERIOUS INJURY OR DEATH. CONTACTED GM ABOUT THE PROBLEM AND WERE ADVISED TO FIX SEAT OURSELVES SINCE IT WAS NOT A RECALL ITEM. (WE DID HAVE THE SEAT REPLACED.) WE DO HAVE THE BROKEN SEAT IN CASE SOMEONE FROM THE NHTSA WOULD LIKE TO INSPECT IT. I NOTICED THAT THERE ARE NUMEROUS OTHER DRIVERS WHO HAVE COMPLAINED OF THE SAME PROBLEM. SEAT REPLACEMENTS RUN ABOUT $1000.00 AT A DEALERSHIP. *TR
Seats, Aug 26, 2014
I WAS MAKING A RIGHT TURN WHEN SOMETHING UNDER MY SEAT POPPED AND FLUNG ME TO THE PASSENGER'S SIDE. WHEN I GOT TO MY DESTINATION, I LOOKED UNDER THE SEAT TO FIND THE HORIZONTAL METAL BAR ON THE SEAT FRAME SNAPPED AT THE WELD. *TR
Seats, Aug 21, 2014
WHILE MAKING A LEFT TURN THE RIGHT SIDE OF MY DRIVER POWER SEAT DROPPED AND ROCKED IN AN UNSTABLE CONDITION. I WAS UNAWARE THE PROBLEM IS A COMMON ONE AND HAVE ATTEMPTED TO HAVE THE WELD REPAIRED TWICE, HOWEVER IT WOULD REQUIRE FOR THE SEAT TO BE TOTALLY REMOVED AND AT GREAT EXPENSE SINCE THE CAR IS OUT OF WARRANTY. *TR
Seats, Aug 20, 2014
THE WELD ON THE SEAT BROKE AND THE SEAT LEANS RIGHT AND BACK, VERY UNCOMFORTABLE AND A REAL SAFETY HAZARD IF YOU ASK ME. THE SEAT DOES NOT MOVE UP AND DOWN CORRECTLY OR FRONT TO BACK EITHER.WE HAD FIXED AT TODD WENZEL IN HUDSONVILLE MI A USED SEAT COST US $472.95 WE FEEL THIS WAS A DEFECTIVE SEAT AND A SAFETY HAZARD. *TR