2004 Chevrolet Malibu
Problems, recalls and owner-reported issues
Steering is the leading concern among 1,697 owner complaints filed for this model year. This is the highest complaint count among 26 Malibu model years with reports.
Of the 2004 reports, 81 involved a crash and 15 involved a fire. 55 people were injured.
What owners report most often
Recalls and investigations
SteeringJul 21, 2014
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.
Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.
Campaign 14E044000 on NHTSA.gov
Electrical system, wiringMay 14, 2014
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Any of the above failure conditions increases the risk of a crash.
GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Campaign 14V252000 on NHTSA.gov
Power train, automatic transmissionApr 30, 2014
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the PARK position, the transmission may not be in PARK. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.
Campaign 14V224000 on NHTSA.gov
Steering, electric power assist systemMar 31, 2014
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Campaign 14V153000 on NHTSA.gov
Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011
TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.
A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.
TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.
Campaign 11E009000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleApr 19, 2004
SOME OF THESE PASSENGER VEHICLES HAVE AN ELECTRONIC CONTROL UNIT (ECU) THAT MAY CALCULATE A HIGHER THAN ACTUAL VEHICLE SPEED BECAUSE OF AN ERRATIC REAR-WHEEL SPEED SENSOR SIGNAL, AND CAUSE ABS ACTIVATION WHERE IT IS NOT NEEDED OR NEEDED ABS ACTIVATION TO BE EXTENDED DURING BRAKING AS THE VEHICLE SPEED DROPS TO ABOUT 3 MPH.
UNEXPECTED ABS ACTIVIATION COULD INCREASE STOPPING DISTANCE UP TO ABOUT 11 FEET DPENDING ON THE GRADE OF THE ROAD, INCREASING THE RISK OF A CRASH.
DEALERS WILL REPROGRAM THE ABS CONTROLLER. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V190000 on NHTSA.gov
Seat belts, front, anchorageApr 16, 2004
ON CERTAIN PASSENGER VEHICLES, ANALYSIS OF AN A SIDE IMPACT CRASH TEST CONDUCTED BY THE NHTSA;S NEW CAR ASSESSMENT PROGRAM (NCAP) INDICATED THAT THE OUTBOARD ANCHORAGE OF THE DRIVER'S SEAT BELT COULD DISCONNECT BECAUSE OF CONTACT BETWEEN THE SEAT TRIM AND THE ANCHORAGE CONNECTOR WHEN THE SEAT WAS ADJUSTED TO ITS LOWEST POSITION.
IF THIS OCCURRED IN A CRASH, THE DRIVER COULD RECEIVE GREATER INJURIES.
DEALERS WILL INSERT A RETAINER ON BOTH THE DRIVER'S AND PASSENGER'S BELT ANCHORAGES. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V188000 on NHTSA.gov
Equipment, other, labelsFeb 24, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 208, "OCCUPANT CRASH PROTECTION." SOME OF THESE VEHICLES THAT WERE NOT EQUIPPED WITH AN ADVANCED OCCUPANT RESTRAINT SYSTEM (AORS) HAVE DRIVER AND PASSENGER SIDE SUN VISORS WITH AORS LABELS. THE AORS LABELS DO NOT INCLUDE STATEMENTS AND THE ILLUSTRATION REQUIRED BY FMVSS NO. 208 FOR VEHICLES WITHOUT AORS.
OWNERS WILL BE SENT REPLACEMENT LABELS WITH INSTRUCTIONS ON HOW TO INSTALL THEM. OWNER NOTIFICATION BEGAN ON APRIL 21, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V094000 on NHTSA.gov
Representative owner complaints: seats
163 reports, newest first. Show all
Seats, Aug 25, 2013
I RECENTLY ENCOUNTER AN INCIDENT WITH MY 2004 CHEVY MALIBU DRIVER SIDE FRONT SEAT, OUT OF NO WEAR THE STEEL WELDED BAR UNDER THE SEAT BROKE ON THE RIGHT SIDE CAUSE THE SEAT TO TILT TO THE RIGHT, MAKING IT VERY DIFFICULT TO DRIVE THE CARS IN A SAFE MANNER. TO THE NHTSA TEAM THIS PROBLEM IS DANGEROUS AND UNSAFE SOMETHING SHOULD BE DONE TO CORRECT THIS PROBLEM BEFORE IT RESORT IN A LIFE AND DEATH SITUATION. *TR
Seats, Jul 16, 2013
ON FEBRUARY 28, 2013 I TOOK MY 2004 CHEVY MALIBU MAXX TO A LOCAL DEALER TO HAVE THE POWER SEAT FIXED. THE FRAME BROKE AT THE WELD DURING NORMAL USE CAUSING THE SEAT TO ROCK, IT COULD NOT BE ADJUSTED, AND WAS A SAFETY HAZARD SINCE THE SEAT WAS NOT ANCHORED. I SPOKE WITH A LOCAL CHEVY DEALER BEFORE HAVING THIS FIXED AND THEY CONFIRMED THAT IT WAS A PROBLEM, A SAFETY ISSUE, AND THAT CHEVY HAD DECIDED TO NOT TAKE ANY ACTION ON IT JULY 16, 2013--SPOKE WITH SOMEONE IN CUSTOMER SERVICE AT CHEVY. THEY SAID THAT THE PROBLEM WOULD HAVE TO BE DOCUMENTED BY A CHEVY DEALER, ALTHOUGH DOCUMENTATION COULD BE PROVIDED BY THE SHOP THAT FIXED THE PROBLEM. CHEVY SAID THEY WOULD OF COURSE WANT TO KNOW IF THERE WAS A SAFETY HAZARD WITH THE VEHICLE. BUT THEY HAVE NO KNOWLEDGE THAT THIS EXISTS, EVEN THOUGH THE INTERNET POSTS SHOWS THIS TO BE QUITE A COMMON COMPLAINT. IMAGINE IF ONE WERE IN AN ACCIDENT AND THE ENTIRE SEAT WAS EJECTED. *TR
Seats, Jul 10, 2013
UPON ENTERING THE VEHICLE, THE DRIVER'S SIDE POWER SEAT COLLAPSED, LEAVING THE SEAT LEANING BACKWARD AND TO THE RIGHT. THERE APPEAR TO BE BROKEN FRAME WELDS. AS THE SEAT IS NO LONGER ATTACHED TO THE FRAME, THIS IS AN EXTREME SAFETY RISK WERE THERE TO BE AN ACCIDENT; THE DRIVER WOULD NOT BE SECURE IN THE VEHICLE EVEN WITH A SEATBELT ENGAGED. *TR
Seats, May 9, 2013
SLIDING & LEANING BACK TO ADAPT TO A COMFORTABLE POSITION IN THE DRIVERS SEAT, THE VERY COMFORTABLE AND ELECTRICALLY ADJUSTABLE DRIVERS SEAT LISTED TO THE RIGHT AND SLIGHTLY ROTATED TO THE RIGHT. NOW, SITTING ON AN ANGLE AS IF THE CAR IS ON A HILL I CONTINUE DRIVING. I EVENTUALLY GOT A FLASHLIGHT AND WHILE PARKED AND RESTING MY HEAD ON THE FLOOR MAT I COULD SEE THE RUSTED BAR THAT RUNS HORIZONTAL TO THE SEAT AND WELDED ON THE LEFT SIDE NEXT TO THE DRIVERS DOOR, IS HANGING ON THE RIGHT SIDE DROPPED BELOW WHERE THE WELD WAS HOLDING IT; I IMAGINE IN A CIRCULAR PATTERN SINCE I SEE HALF A CIRCUMFERENCE REMAINING BEHIND THE DROPPED BAR. I CAN LIFT THE BAR BACK TO THE REMAINING HALF WELD, AND WHEN I LET GO IT DROPS BACK DOWN MOVING THE SEAT SNUG WITH THE CENTER CONSOLE. I WAS TOLD BY A COMPANY THAT WELDING IT WOULD NOT BE WISE AND WOULD PUT THEM IN JEOPARDY IF AN ACCIDENT OCCURRED. A NEW FRAME WOULD BE ABOUT $600, THEN ADD LABOR; WE'RE LOOKING AT APPROX. $900+. YES, AS OTHERS HAVE SAID ON WWW.AUTOMOTIVEFORUMS.COM IT'S A SHAME NO RECALL, BUT AFTER 140K MILES... GUESS I'LL ASK IF I SHOULD USE WD-40 ON THE BAR AFTER INSTALL. SINCE THIS IS THE ONLY ELECTRIC SEAT IN THE CAR I DON'T EXPECT THE OTHER SEATS TO BE EFFECTED. *TR
Steering, Visibility, Structure, Seats, May 6, 2013
I PURCHASED THIS VEHICLE IN 2006 WITH 17,000 MILES AT THE CARMAX SUPERSTORE IN NAPERVILLE ILLINOIS AND HAVE HAD SEVERAL SERIOUS ISSUES SINCE. THE LEAKING SUNROOF WITH THE INNUMERABLE FAILED ATTEMPTS AT REPAIR. THE LEAK HAS NEVER BEEN RESOLVED AND I HAVE RESORTED TO COVERING THE VEHICLE WITH A TARP DURING INCLEMENT WEATHER. THE CONSTANT CLICKING NOISE IN THE STEERING WHEN MOVING THE STEERING WHEEL BACK AND FORTH AND THE SEVERE STIFFNESS IN THE STEERING WHEEL WHEN CURB SIDE PARKING BETWEEN PARKED VEHICLES. THE INTERMITTENT IGNITION FAILURE, THE VEHICLE WILL NOT TURN OVER UNLESS YOU DEPRESS THE ACCELERATOR SLIGHTLY. THERE WERE COUNTLESS FUTILE ATTEMPTS AT REPAIR FOR ALL THESE DEFECTS THROUGH OUT THE YEARS OF WARRANTY AND EXTENDED WARRANTY COVERAGE. THE FAILED ATTEMPTS OF CORRECTLY DIAGNOSING AND PROPERLY REPAIRING THESE DEFECTS BY THE ENGLEWWOOD AUTO GROUP IN ENGLEWOOD NEW JERSEY HAVE LEFT ME UNSATISFIED AND SUPER FRUSTRATED. TODAY I AM WRITING BECAUSE THE OPERATORS SEAT HAS NOW TILTED TO THE RIGHT AND IS LEANING AGAINST THE CENTER CONSOLE. THERE WAS NOTHING OF SIGNIFICANCE THAT OCCURRED WHILE DRIVING THAT IMMEDIATELY ALERTED ME OF THIS PROBLEM, I WAS SIMPLY ADJUSTING THE SEAT WHEN I NOTICED THAT THE SEAT WAS RUBBING AGAINST THE CENTER CONSOLE. UPON INSPECTING UNDERNEATH THE SEAT I OBSERVED THAT THE RIGHT REAR CORNER DOES NOT RISE WHEN ENGAGING THE ELECTRIC SEAT CONTROLS. THE ANGLE OF THE LEAN IS SO BAD THAT IT AFFECTS MY POSTURE AND PAINS MY LOWER BACK. I AM ALSO AFRAID THAT THE SEAT WILL COMPLETELY COLLAPSE WHILE I AM DRIVING. WHEN THE SEAT IS LOWERED ALL THE WAY DOWN IT DOES LEVEL TO ITS ACCEPTABLE NORM, BUT AT 5 FEET 4 INCHES TALL I CANNOT OPERATE SAFELY THAT LOW TO THE FLOOR. FOR A VEHICLE THAT IS DRIVEN ON AVERAGE ONCE A WEEK IT IS PLAGUED WITH SOME SERIOUS MANUFACTURER DEFECTS THAT THE DEALERSHIPS' SERVICE DEPARTMENT IS UNABLE OR UNWILLING TO REPAIR. *TR
Seats, Feb 1, 2013
FRONT DRIVERS SEAT FRAME ROD SEVERED AT THE WELD JOINT CAUSING THE FRONT SEAT TO NOT REMAIN IN PLACE AND SHIFT AROUND DURING DRIVING. *TR
Seats, Jan 21, 2013
AS I SAT DOWN IN DRIVERS SEAT THE SEAT SEEMED TO LEAN TO THE RIGHT AND TILTED BACK SLIGHTLY. I LOOKED UNDER SEAT TO SEE WHAT WAS WRONG AND NOTICED A BAR ACROSS FRONT SIDE OF SEAT WAS BROKE AWAY FROM IT'S ORIGINAL WELDED POSITION. AFTER REMOVING SEAT I NOTICED THAT THE BAR HAD INDEED BROKEN FREE FROM WELD. NOT ONLY WAS THE WELD BROKEN BUT THE BAR WHICH WASN'T REALLY A BAR BUT A PIPE SLIGHTLY THICKER WALLED THAN A PIECE OF TYPE M COPPER PIPING BROKE OFF WITH A PIECE MISSING. ALSO NOTICED SAME PROBLEM WITH THE PIPE THAT ENCASES THE BAR AT REAR OF THE SEAT THAT ALLOWS THE SEAT BACK TO TILT BACK OR FORWARD. THE PIPE HAS ALSO BROKEN THE WELD AND MISSING A PIECE OF THE PIPE.WE BOUGHT THIS CAR BRAND NEW AND MY WIFE IS THE PRIMARY DRIVER .WEIGHT AVERAGE 155 LBS. SO I DON'T BELIEVE WEIGHT PLAYS A PART OF THIS POORLY DESIGNED WORK OF FAILURE. MILEAGE IS LESS THAN 10,000 PER YEAR OWNED. THIS IS EXTREMELY UPSETTING. IS CHEVROLET RESPONSIBLE OR SINCE WARRANTY IS OVER THEY CAN GET AWAY WITH THIS POOR DESIGN AND SAFETY ISSUE? *TR
Seats, Jan 3, 2013
DRIVER SEAT FRAME BROKE AND SEVERELY LEANED TO THE RIGHT. DEALER FIXED UNDER WARRANTY. MARCH, 2008 - INCIDENT REPEATED - NO WARRANTY OFFERED! *TR
Seats, Jan 2, 2013
WHILE TURNING TO THE LEFT THE DRIVERS SEAT SUDDENLY SHIFTED AND WAS LEANING TO THE RIGHT. THE WELD WHICH HOLDS THE BASE TOGETHER HAD BROKEN. THIS IS THE SECOND OCCURRENCE OF THIS HAPPENING. THE FIRST TIME IT WAS UNDER WARRANTY SO IT WAS REPAIRED BY THE DEALER. AT THAT TIME WE WERE TOLD THAT IT WAS A $1000 REPAIR BECAUSE THE WHOLE UNIT HAD TO BE REPLACED. THIS TO ME SEEMS A DANGEROUS SITUATION SINCE WHEN THE SEAT JERKS THERE SEEMS TO BE A PERIOD WHEN THERE IS A LOSS OF CONTROL OF THE VEHICLE. I WENT ON THE COMPUTER WHEN I GOT HOME AND THIS SEEMS TO BE A COMMON PROBLEM. WHY IS THERE NO RECALL TO FIX THIS PROBLEM? *TR
Seats, Dec 7, 2012
RIGHT REAR OF POWER OPERATED DRIVER'S SEAT FAILED TO RAISE. REMOVED SEAT FOR INSPECTION AND FOUND TWO BROKEN WELDS ON SEAT FRAME - RIGHT SIDE FRONT AND REAR. DISASSEMBLED SEAT AND HAD FRAME WELDED LOCALLY. *TR
Seats, Dec 4, 2012
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU MAXX. THE CONTACT STATED THAT WHILE DRIVING AT AN UNKNOWN SPEED, THE RIGHT SIDE OF THE DRIVER'S SEAT SUDDENLY COLLAPSED TO THE FLOOR. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY ADVISED THE CONTACT THAT THE SEAT NEEDED TO BE WELDED OR REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED BUT PROVIDED NO ASSISTANCE. THE FAILURE MILEAGE WAS 54,000. UPDATED 1/17/13 *CN UPDATED 01/24/13
Seats, Sep 8, 2012
DRIVER'S SEAT WELD FAILED AND SEAT SHIFTED DOWN AND DROPPED TO THE RIGHT. ALSO EFFECTED SEAT ADJUSTMENT. ROCKED BACK AND FORTH ON THE FRAME. SEAT HAD TO BE REPLACED, COULD NOT BE REPAIRED. *TR
Seats, Jul 31, 2012
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE DRIVER SEAT LEANED TO THE SIDE WHEN THE DRIVING. THE CONTACT STATED THAT THE BRACKET THAT HELD THE SEAT TO THE FRAME WAS FRACTURED AND CAUSED THE SEAT TO LEAN. THE CONTACT DID NOT TAKE THE VEHICLE TO A DEALER OR CALL THE MANUFACTURER. THE FAILURE MILEAGE WAS 151,000.
Seats, Jul 20, 2012
FRONT DRIVER'S SEAT IS COMPLETELY LOOSE ON RIGHT SIDE. NOT SECURED DOWN, CANNOT ADJUST AND TILTS WHEN YOU MAKE A TURN OR GO AROUND A CURVE. HAVE TO DRIVE WITH SEAT ALL THE WAY DOWN WHICH IS HARD BECAUSE I AM A SHORT PERSON. WHEN I GET OUT OF THE CAR THE WHOLE SEAT ACTS LIKE IT IS JUST CONNECTED ON LEFT SIDE AND COMES UP ON RIGHT SIDE. I HAD SOMEONE LIFT THE SEAT WHILE I LOOKED UNDERNEATH. SOMETHING IS BROKE. BRACKET WILL NOT HOLD SEAT UP, JUST FALLS BACK DOWN AND SEAT WILL NOT STAY IN PLACE. ALSO A SAFETY ISSUE WITH SEAT MOVING AND NOT SECURE. IN READING OTHER COMPLAINTS, I FEEL THAT I HAVE THE SAME ISSUE OF A BROKEN FRAME WHICH IS A DEFINITE DEFECT. I AM NOT REAL HEAVY AND THAT SEAT SHOULD NOT HAVE BROKE. I HAVE HAD THIS CAR FOR OVER THREE YEARS AND THIS HAS BEEN MY PERSONAL VEHICLE. HOWEVER, I DO NOT FEEL IT IS SAFE TO DRIVE LIKE THIS, BUT HAVE NO CHOICE! OH! THESE ARE POWER SEATS. THANK YOU. *TR
Seats, Jul 13, 2012
SAFETY ISSUE WITH DRIVER'S SEAT. TILTS AND LEANS, BROKEN WELD. THIS IS A SAFETY WARRANTY AND SHOULD BE FIXED BY THE MANUFACTURER. *TR
Exterior lighting, Seats, Service brakes, Jul 12, 2012
THE DRIVER SEAT ON THIS CAR HAS COME OFF THE RAILS ON RIGHT SIDE CAUSING IT TO TILT. IF THE SEAT IS NOT MOVED TO THE LOWEST SETTING THE TILTS WITH THE MOVEMENT OF THE CAR. I HAD THE SEAT REPAIRED ONCE; IT FAILED AGAIN AFTER ABOUT 6 MONTHS. AT THE SAME TIME I HAD THE EMERGENCY BRAKE REPAIRED. WHEN SETTING THE BRAKE, I HEARD A LOUD BANG. THE REPAIR FAILED ABOUT 2 MONTHS AGO FOR THE SECOND TIME. I AM ALSO GOING THROUGH NEW BRAKES ON THIS CAR AT AN ALARMING RATE - THREE BRAKE REPLACEMENTS ALREADY AND THE CAR HAS 90,000 MILES. THE CAR IS AGAIN BEGINNING TO SHIMMY/SHUDDER WHEN GOING DOWN STEEP HILLS AND THE BRAKES ARE APPLIED. THE CAR SEEMS NOT TO SLOW DOWN AT ALL (I.E. SHIFTING GEARS) WHEN GOING DOWN HILL OTHER THAN BY THE BRAKES - IT FEELS LIKE A FREE FALL. THE SIGNALS, HEADLIGHTS, TAILLIGHTS AND BRAKE LIGHTS ALSO NEED FREQUENT REPLACEMENT. I TYPICALLY HAVE TO REPLACE AT LEAST ONE OF THESE AT EACH OIL CHANGE AND HAVE ON SEVERAL OCCASIONS NEEDED TO MAKE REPLACEMENTS BETWEEN OIL CHANGES. I WOULD ESTIMATE THE HEADLIGHTS/BLINKERS HAVE BEEN REPLACED AT LEAST A DOZEN TIMES. THE REAR LIGHTS HAVE BEEN REPLACED PERHAPS TEN TIMES. CURRENTLY THE THIRD BRAKE LIGHT IS OUT AND CANNOT BE REPAIRED WITHOUT TAKING OFF THE INTERIOR COVER OF THE CAR TO ACCESS THE WIRING - THE BULB IS NOT THE PROBLEM. *TR
Seats, Jul 12, 2012
WHILE ADJUSTING THE SEAT UP, IT SUDDENLY DROPPED AND LEANED TO THE RIGHT. AFTER INSPECTING UNDER THE SEAT, I FOUND THAT THE WELDS ON THE FRONT FRAME BAR BROKE LOOSE ALSO TWISTING THE FRAME BAR. THIS COULD HAVE BEEN VERY DANGEROUS WHILE DRIVING AS THE SEAT REALLY LEANED OVER VIOLENTLY. ALSO, IT APEARS THE SEAT BELTS ARE ATTACHED TO THESE SUPPORT BARS. THIS ISSUE STILL HAS NOT BEEN REPAIRED AS THE COST IS OVER $1000. SHOULD WE BE INVOLVED IN AN ACCIDENT, THE SEAT WILL VERY EASILY TEAR AWAY FROM THE REMAINING WELDS POSSIBLY EJECTING THE DRIVER ALONG WITH THE SEAT. THE SEAT SHIFTS AND TILTS DRASTICALLY WHEN TURNING VEHICLE. AFTER RESEARCHING THIS ISSUE ONLINE, I FIND THAT SEVERAL MALIBU MAXX OWNERS FROM SEVERAL DIFFERENT YEARS ARE HAVING THE EXACT SAME ISSUE. THIS SHOULD BE A SAFETY RECALL ISSUE AS THE SEAT WILL COME LOOSE ALONG WITH THE SEAT BELTS SHOULD VEHICLE BE INVOLVED IN AN ACCIDENT. *TR
Seats, Jun 17, 2012
FOR THE SECOND TIME MY DRIVERS SEAT HAS BROKEN ON THE RIGHT HAND SIDE AT A WELD JOINT ON THE FRONT CROSS ROD. THE FIRST TIME IT FAILED AROUND 30,000 MILES AND THE SECOND TIME AROUND 71,000 MILES. THIS IS A COMMON PROBLEM, A SAFETY ISSUE AND NEEDS A RECALL. NOT ONLY IS CHEVROLET GETTING AWAY WITH THIS, BUT THE FIX IS COMPLETE SEAT FRAME REPLACEMENT THAT COST THE CONSUMER ABOUT $1000. CHEVY WINS AGAIN AS THEY GET TO SELL A DEFECTIVE PART AT A PROFIT. A GREAT DEAL FOR CHEVY UNTIL I BUY MY NEXT CAR. TIME TO DO THE RIGHT THING AND DO A RECALL. *TR
Seats, May 28, 2012
WAS BACKING OUT OF PARKING SPACE AND HEARD A METALLIC CLANK FROM UNDER THE DRIVER SEAT. THE SEAT TIPPED BACK AND TO THE RIGHT, AS IF THE RIGHT REAR CORNER OF THE SEAT IS NO LONGER SUPPORTED. THE CAR IS NOT SAFE TO DRIVE, AS THE SEAT MOVES AROUND FREELY AND WOULD NOT BE AS SAFE IN AN ACCIDENT. AFTER A VERY SHORT INTERNET SEARCH, I FOUND THIS IS A VERY COMMON PROBLEM TO THIS MODEL AND YEAR. *TR
Seats, May 13, 2012
THE DRIVERS SEAT RIGHT SIDE DROPPED SUDDENLY. MY INSPECTION REVEALED A WELD TO A STRUCTURAL MEMBER FAILED. THE STRUCTURAL MEMBER ACTUALLY FAILED IN THE WELD HEAT AFFECTED ZONE. THE WALL THICKNESS OF THE STRUCTURAL MEMBER WAS A TUBE WITH INADEQUATE WALL THICKNESS FOR THE DESIGN. I AM A CIVILIAN NUCLEAR ENGINEER FOR THE DOD (NAVY) AND CAN SEND A DIGITAL IMAGE OF THE FAILED PART. IT APPEARS FROM AN INTERNET SEARCH THAT THIS IS NOT AN UNCOMMON FAILURE AS I WOULD EXPECT FROM MY INSPECTION. *TR
Seats, May 12, 2012
THE DRIVER SEAT LEANS DUE TO THE FACT THAT THE WELDS BREAK. THE FRONT AND THE REAR SUPPORTS BROKE. I HAVE READ THIS HAPPENS TO MOST OF THE SEAT. THEY DON'T MAKE A REPLACEMENT FRAME AND THEREFORE WANT ME TO BUY A WHOLE SEAT AT A COST OF 800 JUST FOR THE SEAT. SO HERE I AM TO SAY THIS ISN'T RIGHT AND I'D LIKE TO HAVE THIS FIX AT THERE EXPENSE SINCE THEY WANT TO MAKE ME BUY THE WHOLE THING AND NOT JUST A FRAME. *TR
Seat belts, Seats, Apr 21, 2012
THE WELDS ON THE DRIVER SEAT FRAME BREAK. I FIRST NOTICED THIS IN FEBRUARY 2010 WHEN MY SEAT WOULD RAISE AT AN ANGLE. RECENTLY I WAS CLEANING MY CAR AND I NOTICED THE SEAT BELT WAS NOT ATTACHED SECURELY. THE WELD HOLDING THE SEAT BELT TO THE SEAT FRAME HAD CRACKED AND BROKEN FREE. I FOUND A USED SEAT AND WHEN IT WAS DELIVERED, THIS SEAT HAD THE SAME EXACT PROBLEMS, MULTIPLE WELDS ON THE SEAT FRAME THAT ARE CRACKED AND BROKE. THIS FRAME IS CRITICAL TO THE SAFETY OF THE DRIVER. THIS WEBSITE SHOWS THAT THERE ARE MANY MORE COMPLAINTS OF REGARDING THE SAME DEFECT. HTTP://WWW.ARFC.ORG/COMPLAINTS/2005/CHEVROLET/MALIBU_MAXX/SEATS/PROBLEM.ASPX THERE ARE MORE PLACES ONLINE TALKING ABOUT THIS VERY ISSUE. MY CAR HAS 55000 MILES ON IT. I AM 150LBS. THESE WELDS SHOULD NOT BE BREAKING SO EASY, AND SO PREMATURELY. *JS
Seats, Mar 26, 2012
WELD BROKE ON FRONT FRAME OF DRIVERS SEAT CAUSING THE SEAT TO TILT TO RIGHT AND NOT GO UP AND DOWN PROPERLY. LOOKS LIKE IT IS BROKE AT A WELD POINT. *TR
Seats, Mar 6, 2012
OUT OF THE BLUE ONE DAY I NOTICED THAT I COULD NOT ELEVATE THE DRIVER'S SEAT HEIGHT ON THE RIGHT SIDE. (THE LEFT SIDE CONTINUED TO WORK AS IT SHOULD.) I TOOK IT IN TO THE CHEVY DEALER FOR REPAIR AND IT COST ME $120.00 FOR THEM TO WELD THE FRONT EDGE OF THE SEAT FRAME BACK TOGETHER. ON FEB 28, 2012, THE SAME PROBLEM OCCURRED AGAIN. MY LOCAL REPAIRMAN EXAMINED THE SEAT AND SAID THE FRONT EDGE OF THE SEAT FRAME HAD BROKEN IN A DIFFERENT SPOT. THE COST TO REPLACE THE SEAT (THE ONLY WAY TO FIX IT) WILL BE APPROXIMATELY $850 PLUS TAXES, ETC. I'M LOOKING FOR A REPLACEMENT AT A LOCAL SALVAGE YARD BUT, THUS FAR, I HAVE BEEN UNSUCCESSFUL IN LOCATING A SEAT. *TR
Seats, Feb 3, 2012
THE DRIVER'S SEAT TILTS TO THE RIGHT. IF I PULL THE SEAT UP BEFORE GETTING IN THE CAR IT IS OKAY UNTIL I HIT THE BRAKES OR THE GAS, THEN THE SEAT WILL JUST DROP. WHICH CAN CAUSE AN ACCIDENT IF A LESS EXPERIENCED PERSON WAS DRIVING. THE SEAT HAS BEEN LIKE THIS FOR THE LAST 5 YEARS. I FINALLY GOT FED AND ASKED MY MECHANIC TO SEE IF HE COULD POSSIBLY PUT IT BACK ON TRACK BUT HE ADVISED THAT THE FRAME IS BROKEN. AFTER GOING TO ASK.COM, I FIND THAT THIS IS A DEFECT THAT IS PREVALENT IN THE CHEVY MALIBU. I BELIEVE THIS IS NOT ONLY A DEFECT BUT ONE THAT PRESENTS A SAFETY ISSUE. *KB