2004 Chevrolet Malibu
Problems, recalls and owner-reported issues
Steering is the leading concern among 1,697 owner complaints filed for this model year. This is the highest complaint count among 26 Malibu model years with reports.
Of the 2004 reports, 81 involved a crash and 15 involved a fire. 55 people were injured.
What owners report most often
Recalls and investigations
SteeringJul 21, 2014
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.
Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.
Campaign 14E044000 on NHTSA.gov
Electrical system, wiringMay 14, 2014
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Any of the above failure conditions increases the risk of a crash.
GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Campaign 14V252000 on NHTSA.gov
Power train, automatic transmissionApr 30, 2014
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the PARK position, the transmission may not be in PARK. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.
Campaign 14V224000 on NHTSA.gov
Steering, electric power assist systemMar 31, 2014
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Campaign 14V153000 on NHTSA.gov
Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011
TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.
A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.
TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.
Campaign 11E009000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleApr 19, 2004
SOME OF THESE PASSENGER VEHICLES HAVE AN ELECTRONIC CONTROL UNIT (ECU) THAT MAY CALCULATE A HIGHER THAN ACTUAL VEHICLE SPEED BECAUSE OF AN ERRATIC REAR-WHEEL SPEED SENSOR SIGNAL, AND CAUSE ABS ACTIVATION WHERE IT IS NOT NEEDED OR NEEDED ABS ACTIVATION TO BE EXTENDED DURING BRAKING AS THE VEHICLE SPEED DROPS TO ABOUT 3 MPH.
UNEXPECTED ABS ACTIVIATION COULD INCREASE STOPPING DISTANCE UP TO ABOUT 11 FEET DPENDING ON THE GRADE OF THE ROAD, INCREASING THE RISK OF A CRASH.
DEALERS WILL REPROGRAM THE ABS CONTROLLER. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V190000 on NHTSA.gov
Seat belts, front, anchorageApr 16, 2004
ON CERTAIN PASSENGER VEHICLES, ANALYSIS OF AN A SIDE IMPACT CRASH TEST CONDUCTED BY THE NHTSA;S NEW CAR ASSESSMENT PROGRAM (NCAP) INDICATED THAT THE OUTBOARD ANCHORAGE OF THE DRIVER'S SEAT BELT COULD DISCONNECT BECAUSE OF CONTACT BETWEEN THE SEAT TRIM AND THE ANCHORAGE CONNECTOR WHEN THE SEAT WAS ADJUSTED TO ITS LOWEST POSITION.
IF THIS OCCURRED IN A CRASH, THE DRIVER COULD RECEIVE GREATER INJURIES.
DEALERS WILL INSERT A RETAINER ON BOTH THE DRIVER'S AND PASSENGER'S BELT ANCHORAGES. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V188000 on NHTSA.gov
Equipment, other, labelsFeb 24, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 208, "OCCUPANT CRASH PROTECTION." SOME OF THESE VEHICLES THAT WERE NOT EQUIPPED WITH AN ADVANCED OCCUPANT RESTRAINT SYSTEM (AORS) HAVE DRIVER AND PASSENGER SIDE SUN VISORS WITH AORS LABELS. THE AORS LABELS DO NOT INCLUDE STATEMENTS AND THE ILLUSTRATION REQUIRED BY FMVSS NO. 208 FOR VEHICLES WITHOUT AORS.
OWNERS WILL BE SENT REPLACEMENT LABELS WITH INSTRUCTIONS ON HOW TO INSTALL THEM. OWNER NOTIFICATION BEGAN ON APRIL 21, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V094000 on NHTSA.gov
Representative owner complaints: service brakes
85 reports, newest first. Show all
Steering, Electrical system, Service brakes, Electric, Jul 17, 2009, crash
THIS CAR IS TERRIBLE. NOT ONLY DID MY BRAKES NOT WORK WHICH MADE MY CAR CRASH THROUGH THE FRONT OF MY HOUSE THE STEERING HAS BEEN REPLACED TWICE AND THE PROBLEM STILL EXISTS. THE ELECTRICAL SYSTEM HAS MAJOR PROBLEMS. THE BLINKER BURNED A HOLE THROUGH THE LENS COVER AND MAKES THE HORN, DOORS AND LIGHTS NOT WORK. I HAVE CONTACTED GM SEVERAL TIMES OVER THE LAST 5 YEARS AND THEY DON'T CARE BECAUSE THE WARRANTY IS OUT. THEN YOU READ HOW MANY PEOPLE HAVE THE SAME PROBLEMS. THEY GOT THEIR BAILOUT HOW ABOUT A BAILOUT FOR THE PEOPLE WHO BOUGHT GM PRODUCTS. THERE SEEMS TO BE NO HELP FOR THE CONSUMER. *TR
Steering, Service brakes, Hydraulic, Power train, Jan 29, 2009
MY 2004 CHEVROLET MALIBU WAS PARKED LEGALLY IN FRONT OF MY HOUSE. THE STREET WAS COVERED WITH BLACK ICE. THE DRIVER OF A 1999 FORD RANGER TRUCK SLIPPED ON THE ICE AND HIT THE FRONT OF MY CAR. HIS AUTO INSURANCE, STATE FARM, PAID FOR A RENTAL CAR FOR 40 DAYS AND PAID $5,338.10 IN BODY REPAIRS, INCLUDING REPLACING THE RADIATOR. HOWEVER, WHEN IT CAME TIME TO PAY $527.18 TO REPLACE THE STEERING SHAFT AND THE GEAR SHIFTER, THEY REFUSED. THE REASON GIVEN WAS THAT THESE PARTS IN THE 2004 CHEVROLET MALIBU HAVE A HISTORY OF WEARING OUT PREMATURELY. THE CAR RAN FINE BEFORE THE ACCIDENT. HOWEVER, AFTER READING THE COMPLAINTS ON YOUR WEB SITE, I WOULD ALSO LIKE TO ADD MY COMPLAINT. I BOUGHT THIS CAR AS A GM CERTIFIED USED VEHICLE ON AUGUST 2, 2007, 17 MONTHS BEFORE THE ACCIDENT. THE CAR HAD 31,720 MILES ON IT WHEN I BOUGHT IT AND 34,517 MILES AT THE TIME OF THE ACCIDENT, A DIFFERENCE OF 2,797 MILES I THINK PEOPLE SHOULD KNOW THAT INSURANCE COMPANIES DO NOT PAY FOR CERTAIN COMPONENTS ON THE 2004 CHEVROLET MALIBU. THIS CAR IS STILL BEING SOLD ALL OVER THE COUNTRY. I FOUND 7 GM CERTIFIED USED VEHICLES, CHEVROLET 2004 MALIBU'S FOR SALE WITHIN A RADIUS OF 250 MILES RANGING IN PRICE FROM $9,500 TO $14,000. PEOPLE THINK THEY ARE SAFE WHEN THEY BUY THESE 2004 MALIBU'S; THEY ARE NOT. IS THERE SOME WAY THEY CAN BE TAKEN OFF THE ROAD? *TR THE INTERMEDIATE SHAFT NEEDED TO BE REPLACED. UPDATED 03/18/09.*JB THE CONSUMER WAS ALSO INFORMED THE BRAKES AND GEAR SHIFT NEEDED TO BE REPLACED. UPDATED 04/09/09. *JB
Service brakes, Electric, Jul 4, 2008
WHILE DRIVING ON THE HIGHWAY, I LOST POWER STEERING IN MY VEHICLE ALMOST CAUSING AN ACCIDENT. THIS HAS BEEN AN OCCURRING PROBLEM FOR THE LAST YEAR OR SO BUT NEVER ON THE HIGHWAY. WE HAD TAKEN THE CAR TO A SERVICE STATION AND THEY COULD NOT FIND ANY THING WRONG. *TR
Service brakes, Hydraulic, Jun 20, 2008
TL*THE CONTACT OWNS A 2004 CHEVROLET MALIBU. WHILE ATTEMPTING TO SLOW DOWN FROM 60 MPH, THE BRAKES WOULD APPLY AUTOMATICALLY. AS A RESULT, THE CONTACT EXPERIENCED DIFFICULTY WHEN SHE ATTEMPTED TO ACCELERATE. THE FAILURE WAS INTERMITTENT. THROUGH ONLINE RESEARCH, THE CONTACT DISCOVERED A RECALL FOR THE ABS. IN MAY OF 2008, SHE TOOK THE VEHICLE TO THE DEALER AND THEY REPROGRAMMED THE ABS ACTIVATION MODULE IN REGARDS TO NHTSA CAMPAIGN ID NUMBER 04V190000 (SERVICE BRAKES, HYDRAULIC:ANTILOCK:CONTROL UNIT/MODULE).; HOWEVER, THE FAILURE WORSENED A COUPLE OF DAYS LATER. THE CONTACT FELT AS IF SHE WERE DRIVING ON FOUR FLAT TIRES. SHE CALLED THE MANUFACTURER AND DEALER MULTIPLE TIMES, BUT HAS NOT RECEIVED ANY ASSISTANCE OR SATISFACTION. THE CURRENT MILEAGE WAS 81,318 AND FAILURE MILEAGE WAS APPROXIMATELY 80,000.
Service brakes, Hydraulic, Feb 7, 2008
SEVERAL TIMES WHEN THE VEHICLE WAS DRIVEN THROUGH ANY MORE THAN A COUPLE INCHES OF SNOW THE FRONT BRAKES HAVE TEMPORARILY SEIZED UP AND WON'T GRAB. THE BACK BRAKES GRAB IMMEDIATELY WHEN BRAKE IS APPLIED. I HAVE SLID SIDEWAYS AROUND CURVES ON A COUPLE OF OCCASIONS. THE ONLY WAY TO FREE THE FRONT BRAKES IS TO SLAM THE PEDAL DOWN AS IF IT WAS A PANIC STOP. I BOUGHT THIS CAR LAST SUMMER, SO THIS IS MY FIRST WINTER DRIVING IT. *TR
Service brakes, Hydraulic, Oct 17, 2007
PROBLEMS WITH THE BRAKES, I HAVE TO REPLACE THE BRAKE PADS EVERY 2-3 MONTHS AND HAVE THE ROTORS TURNED AS WELL FOR THERE IS A VIBRATION IN THE STEERING COLUMN AND FRONT END IF NOT TURNED. I WAS TOLD MY DEALERSHIP THAT THE ROTORS ARE NO GOOD FOR THE CAR AND THAT GM IS AWARE OF THE PROBLEM BUT REFUSES TO CORRECT IT. *TR
Steering, Suspension, Service brakes, Hydraulic, Jul 17, 2007
PROBLEMS WITH THE:"RACK AND PINION STEERING , BRAKES, FRONT SUSPENSION. *AK
Steering, Service brakes, Hydraulic, Electrical system, Jun 28, 2007
CAR LEASED BRAND NEW IN AUGUST 2004. AS OF TODAY ON UNE 28,2007 CAR HAD BRAKES REPAIRED 4 TIMES AT THE DEALER. ROTORS HAVE BEEN MACHINED EACH TIME, AND TODAY BRAKE PADS REPLACED..CAR HAS 27,180 MILES ON IT, AND IT HAS BEEN MAINTAINED,GARAGED, KEPT, AND NO ONE HAS BEEN ROUGH ON THE BRAKES. THE LAST TIME WE HAD THE CAR TO DEALER FOR BRAKE PROBLEMS WAS JULY OF LAST YEAR. AT THAT TIME WE WERE TOLD THAT A BRAKE LINE WAS CRIMPED AND ONLY FOUND IT BECAUSE WE WERE HAVING TIRES ROTATED. ALSO, TOLD THAT THIS WAS THE LAST TIME ROTORS COULD BE MACHINED. WELL TODAY THEY MACHINED THEM ONCE AGAIN AS I HAD SAID PREVIOUSLY FOR THE FOURTH TIME. I DID SOME RESEARCH ,AND I MAY BE WRONG BUT THERE WAS A RECALL ON THE CAR FOR ABS PROBLEMS IN APRIL 2004 PRIOR TO OUR PURCHASE OF THE CAR.. I CALLED GM , AND WAS TOLD THAT OUR CAR WAS INVOLVED, BUT WAS LATER TOLD BY OWNER OF DEALERSHIP THAT THERE HAD BEEN A COMMUNICATION ERROR AND OUR CAR WAS INVOLVED IN ANOTHER RECALL CONCERNING SEAT BELTS OR SOMETHING ALONG THOSE LINES. I AM VERY CONCERNED ABOUT THE SAFETY OF THE BRAKES AT THIS POINT AFTER SO MANY CONFLICTING STORIES..I FEEL VERY FRUSTATED, AND HAD TO SPEND ALMOST $500.00 BECAUSE THE BRAKE PADS WERE NOT COVERED UNDER THE BUMPER TO BUMPER WARRANTY AS THEY HAD NOTHING TO DO WITH THE PREVIOUS ROTOR/BRAKELINE PROBLEMS OR SO I WAS TOLD..WE HAD COMPUTOR SENSOR PROBLEMS,SHORT SOCKETS ON BOTH REAL TURN SIGNALS, LOOSE TIE ROD, IGNITION PROBLEMS ,WHICH THEY COULD NOT DETECT..FAULTY GAS CAP ETC. *AK
Service brakes, Hydraulic, Apr 9, 2007
SEVER VIBRATION WHEN BRAKES ARE APPLIED. ONE ROTOR WAS CHANGED WHILE VEHICLE WAS UNDER WARRANTY. NOW THERE IS 50,000 MILES ON THE CAR AND NO WARRANTY AND THE PROBLEM IS BACK. THIS WAS A PROBLEM THE DEALER WAS AWARE OF AND SHOULD HAVE REPLACED THE OTHER ROTOR ALSO.
Service brakes, Hydraulic, Dec 28, 2006
ROTORS REPEATEDLY WARP. HAVE HAD THE BRAKES SERVICED TWICE WITHIN THE 24000 WARRANTY FOR BRAKES AND IT IS REQUIRING A THIRD SERVICE AT 26,000 MILES OUTSIDE OF WARRANTY. ROTORS WOULD NEED TO BE RECUT OR REPLACED EVERY 4,000 MILES ON THIS CAR TO ELIMINATE THE PULSATION. THERE IS A SYSTEMATIC ISSUE WITH THE BRAKING SYSTEM, INCLUDING THE ABS AND/OR THE TRACTION CONTROL. THIS IS NOT A MATERIAL OR SERVICE ISSUE, BUT A DESIGN ISSUE. THE DEALER HAS INDICATED THAT ALL SYSTEMS ON THE CAR ARE WORKING PROPERLY AND THERE IS NOTHING THEY CAN DO OTHER THAN RECUT OR REPLACE THE ROTORS. GENERAL MOTORS HAS DENIED THERE IS A PROBLEM WHICH IS EXPECTED POSSIBLY FACING A RECALL OF MANY CARS. ALTHOUGH THE DEALER UNOFFICIALLY ADMITTED THIS PROBLEM IS A REGULAR AT THEIR FACILITY NO ONE WILL OFFICIALLY ADMIT THIS IS AN ISSUE. NOW THAT THE BRAKES ARE OUTSIDE OF WARRANTY AT 26,000 MILES, I AM FORCED TO PAY FOR THE SERVICE EVERY 4,000 MILES ON MY OWN. THIS COULD BE A SAFETY ISSUE ALTHOUGH THE BRAKES HAVE NEVER FAILED TO WORK. THE AFFECT OF THE DESIGN ISSUE IS THAT THE BRAKES PULSATE AND PROGRESSIVELY GET WORSE AS TIME GOES ON. EVEN AFTER A FEW THOUSAND MILES THE DEFECT BEGINS TO SURFACE. BY 4,000 MILES IT IS A BIG ENOUGH NUISANCE TO HAVE IT SERVICED. THIS IS AN EXPENSE I HAD NOT BARGAINED FOR WHEN I BOUGHT THIS CAR. *NM
Service brakes, Hydraulic, Oct 10, 2006
AT 40,000 BOTH FRONT ROTORS HAD TO BE TURNED AND CALIPERS REPLACED. CALIPERS WERE STICKING CAUSING UNEVEN WEAR. BRAKE PADS HAD PLENTY OF MATERIAL AND DID NOT NEED TO BE REPLACED. *NM
Service brakes, Hydraulic, Oct 2, 2006
FRONT AND REAR BRAKES HAVE HAD TO BE CHANGED PREMATURELY. REAR BRAKES HAD TO BE REPLACED AT 20K MILES. FRONT BRAKES CHANGED AT 60K MILES. CALIPERS STICKING AND CAUSING NOISE AND UNEVEN WEAR ON NEW BRAKE PADS. GM DEALERSHIP ADVISES THAT THIS IS NOT A DEFECT. *NM
Service brakes, Hydraulic, May 17, 2006
NOTICED FRONT END SHUTTER WHILE APPLYING BRAKES. TOOK CAR TO DEALER UNDER WARRANTY AND EXTENDED WARRANTY AND DEALER SAID EXCESSIVE RUST IN BRAKE PADS. ALSO DEALER SAID FRONT ROTORS WERE WARPED. DEALER TURNED ROTORS AND CLEANED. CAR HAD ONLY 28K MILES ON IT. DROVE FOR A COUPLE OF DAYS AND PROBLEM CAME BACK. TOOK BACK TO SAME DEALER AND HE SAID ROTORS FINE JUST EXCESSIVE RUST AND BRAKE DUST. NOTHING HE COULD DO. CAR HAS 34K MILES ON IT AND IN THE RAIN, APPLIED BRAKES AND WHOLE FRONT END SHUTTERED AND ANTI- LOCKS WERE GRINDING. TOOK BACK TO DEALER AND THEY COULD FIND NO PROBLEMS. NOW CAR HAS 42K MILES AND TOOK TO MIDAS, THEY SAID FRONT ROTORS SEVERELY WARPED AND PADS WORN AWAY. THEY COULD TELL SOMEONE TURNED DOWN ROTORS ONCE AND DID BAD JOB. HAVE TO REPLACE FRONT ROTORS WITH DIFFERENT STYLE ROTORS AND NEW PADS. COSTS $500 DOLLARS TO REPLACE. CHEVROLET WILL NOT COVER ANY OF IT EVEN THOUGH EXISTING PROBLEM. *JB
Service brakes, Hydraulic, May 5, 2006
BOUGHT CAR APRIL 2004, EVERY FEW WEEKS TO ONCE A MONTH CAR HAS BEEN IN THE SHOP FOR NOISES. SINCE 4/05 DEALER HAS REPLACED ROTORS 3 TIMES, CALIPERS AND STRUTS REPLACED, AND STILL WITH A VIBRATING IN STEERING WHEEL AND WINDY NOISE. WHEN YOU PUSH ON THE BRAKES YOU HAVE A GRINDING NOISE, LIKE A METAL SOUND, VERY LOUD CAN HEAR OVER THE RADIO. DEALER SAYS WINDY NOISE IS NORMAL FOR NEW PARTS. STILL VIBRATING FEELING IN STEERING WHEEL WHILE BRAKING FROM OVER 50 MPH. DEALER NOW SAYS PARTS ARE NOT COVERED BY GM. *JB
Service brakes, Hydraulic, Feb 13, 2006
DT*: THE CONTACT STATED WHEN BRAKE PRESSURE WAS APPLIED AT 15MPH OR LESS, THE BRAKES MADE A LOUD GRINDING NOISE. THE VEHICLE WAS SEEN BY A LOCAL DEALER. THE DEALER REPLACED THE WHEEL SPEED SENSOR OF THE ANTILOCK BRAKES. THE SERVICE DEPARTMENT NOTED THERE WAS EXTENSIVE RUSTING DUE TO THE CORROSIVE ROAD SALTS. THERE WAS A NHTSA RECALL #05V379000, REGARDING THE ANTILOCK BRAKES. THE VEHICLE HAS THE SAME PROBLEMS AS INDICATED IN THE RECALL; HOWEVER IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN.
Steering, Service brakes, Hydraulic, Power train, Feb 10, 2006
STEERING WHEEL SHAKES ALL BY ITSELF AND WAS REPLACED BY DEALER. NOW THERE IS A CLUNKING NOISE WHEN TURNING THE WHEEL. FRONT ROTORS WARPED, REPLACED BY DEALER, NOW WARPED AGAIN. FRONT AXLE SEAL LEAKING ON EXHAUST, REPLACED BY DEALER, NOW LEAKING AGAIN CAUSING A FOUL OIL BURNING SMELL IN THE CAR. *NM
Service brakes, Hydraulic, Air bags, Seat belts, Dec 24, 2005, crash
I AM A FORMER STATE LAW ENFORCEMENT OFFICER WITH EXTENSIVE SAFE DRIVING TECHNIQUES FOR OVER TWENTY YEARS. I NOW WORK WITH UPS AND HAVE EXTENSIVE SAFE HABITS WITH THIS CORPORATION. TODAY WAS A CLEAR, COOL AND CRISP DAY WITH NO WATER OR OIL SPOTS ON THE HIGHWAY. MY 15 MONTH OLD WAS IN HER CHILD RESTRAINT SEAT IN THE REAR AND I WAS IN THE DRIVER SEAT. WHILE COMING TO A STOP MY BRAKES LOCKED UP AND THE ABS DID NOT WORK. THE SEAT BELT I WAS WEARING DID NOT WORK PROPERLY CAUSING ME TO BREAK MY GLASSES AS MY HEAD HIT THE STEERING WHEEL. THE AIRBAGS FAILED TO WORK ALSO. *JB THERE WAS EXTENSIVE DAMAGE TO MY VEHICLE WHICH WAS CAUSED BY THE IMPACT OF RUNNING INTO THE REAR OF A DUMP TRUCK. HAD THE ABS AND SEAT BELT WORKED PROPERLY THE ACCIDENT COULD HAVE BEEN AVOIDED BY MANEUVERING MY VEHICLE AROUND THE DUMP TRUCK.
Steering, Service brakes, Hydraulic, Equipment, Dec 12, 2005, crash
ON DECEMBER 2, 2005 I WAS TRAVELING TO WORK USING MY TYPICAL ROUTE HIGHWAY 74 ALSO KNOWN AS THE ORTEGA HIGHWAY WHEN COMING TO A SHARP AND NARROW CURVE MY BRAKE PEDAL DID NOT WORK AND MY STEERING WAS LOCKED. I WAS NOT ABLE TO CONTROL THE DIRECTION OF MY VEHICLE AS A RESULT THE VEHICLE MERGED TO ON COMING TRAFFIC AND TUMBLED FOUR TIMES . *NM
Steering, Service brakes, Hydraulic, Dec 7, 2005, crash
DT: THE CONTACT STATED THE BRAKES AND STEERING MALFUNCTIONED, RESULTING IN AN ACCIDENT. THE STEERING LOCKED UP WHILE ATTEMPTING TO MAKE A RIGHT TURN. PRIOR TO THIS INCIDENT SHE HEARD A SQUEAKING NOISE IN THE BRAKES. SHE TOOK THE CAR TO A MECHANIC, AND WAS TOLD BRAKES WERE IN GOOD WORKING CONDITION. SHE HAS NOT CONTACTED THE DEALERSHIP. A POLICE REPORT WAS TAKEN. . THE CONTACT SUFFERED A CONCUSSION, AND HAD NERVE DAMAGE. *AK UPDATED 12/30/05. *JB
Service brakes, Hydraulic, Sep 28, 2005
CONSUMER BRAKE ROTORS BEGAN TO WARP AFTER ONLY 20000 MILES. *TS THE CONSUMER WAS TOLD THE ROTORS ON THE VEHICLE WHICH WERE ALUMINUM COULD NOT BE PROPERLY RESURFACED. THE MANUFACTURER DISCONTINUED THE USE OF THOSE PARTICULAR ROTORS AND THE COST TO REPLACE THEM WAS 900.00 *JB
Service brakes, Hydraulic, Sep 2, 2005
2004 CHEVROLET MALIBU HAS RUSTED ROTORS.*MR THE DEALER TOLD THE CONSUMER THE PROBLEM WAS NORMAL. *JB
Service brakes, Hydraulic, Jul 31, 2005
BRAKE PEDAL SUDDENLY HAD NO RESISTANCE. IT HAPPENED WHEN THE VEHICLE WAS IN PARK SO THERE WERE NO CONSEQUENCES. IF IT HAPPENED WHILE DRIVING, THERE WOULD BE NO WAY TO STOP THE VEHICLE. UPON VISUAL INSPECTION, THE BRAKE PEDAL PUSHROD WAS DISCONNECTED FROM THE BRAKE PEDAL. THE CAUSE APPEARS TO BE THAT THE BRAKE PEDAL PUSHROD RETAINER WAS MISSING. *NM
Service brakes, Hydraulic, Jun 20, 2005
CHEVROLET MALIBU MODEL USES INFERIOR BRAKE ROTORS CAUSING ROTORS TO BE WARPED ALMOST IMMEDIATELY UPON INSTALLATION ON VEHICLE. UPON TAKING DELIVERY OF 2004 CHEVROLET MALIBU IN JULY 2004 IT WAS IMMEDIATELY APPARENT THAT THE FRONT BRAKE ROTOR WAS WARPED CAUSING UNSAFE BRAKING CONDITIONS AND A GENERAL UNEASYNESS WHEN DRIVING. CAR WAS RETURNED TO DEALER, AND ONLY OFFER ON THIS BRAND NEW CAR WAS THE RESURFACE THE ROTORS. THIS FIX, WHILE TEMPORARILY EFFECTIVE, TO ME IS NOT ACCEPTABLE ON A NEW FROM THE FACTORY CAR. THE SAME CAR HAS 18000 MILES NOW, AND THE PROBLEM HAS AGAIN RESURFACED. UPON FURTHER RESEARCH ONLINE, THIS PROBLEM APPEARS TO BE FAIRLY WIDESPREAD. I HAVE NOT RETURNED TO THE DEALER TO HAVE IT CHECKED YET, BUT THIS IS ISSUE IS NOT LIKELY TO BE HAVE BEEN CAUSE BY POOR DRIVING HABITS BY THE USER. I HAVE ANOTHER AUTOMOBILE THAT WENT OVER 50000 MILES ON IT'S ORIGINAL ROTORS AND EVEN AT THAT POINT THE ROTORS WERE NOT WARPED.
Steering, Service brakes, Hydraulic, Jan 16, 2005
I OWN A 2004 CHEVROLET MALIBU. AT PRESENT TIME, I HAVE HAD TO HAVE THE STEERING COLUMN REPLACED TWICE, DUE TO INTERMITTENT POWER STEERING FAILURE AND A CONSTANT PULL TO THE LEFT. THE FIRST TIME WAS AT APPROXIMATELY 8800 MILES, THE SECOND TIME AT 17700 MILES. I HAVE ALSO HAD TO HAVE THE BRAKE ROTORS AND PADS REPLACED TWICE. THE BRAKES STILL MAKE A RUBBING NOISE IN THE RIGHT FRONT, HOWEVER THE DEALERS TELLS ME THEY CANNOT FIX THAT. THE CAR CURRENTLY HAS 18000 MILES ON IT. I STILL HAVE STEERING ISSUES, SUCH AS TWITCHES IN THE STEERING WHEEL AND THUNKS AND CLUNKS WHEN DRIVING. I AM VERY UNCOMFORTABLE DRIVING THE CAR BECAUSE I AM AFRAID THE STEERING WILL GO OUT AGAIN. *NM
Steering, Service brakes, Hydraulic, Nov 10, 2004
WHEN COMING TO A STOP POWER STEERING FAILED, AND THE STEERING WHEEL LOCKED UP. CONSUMER HAD TO RESTART THE VEHICLE TO STOP. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK EA04018_CAT FOUND THE WHEEL POSITION SENSOR NOT READING CONSISTENTLY. THERE WAS AN INTERMITTENT GRINDING NOISE. *SC