2004 Chevrolet Malibu
Problems, recalls and owner-reported issues
Steering is the leading concern among 1,697 owner complaints filed for this model year. This is the highest complaint count among 26 Malibu model years with reports.
Of the 2004 reports, 81 involved a crash and 15 involved a fire. 55 people were injured.
What owners report most often
Recalls and investigations
SteeringJul 21, 2014
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.
Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.
Campaign 14E044000 on NHTSA.gov
Electrical system, wiringMay 14, 2014
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Any of the above failure conditions increases the risk of a crash.
GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Campaign 14V252000 on NHTSA.gov
Power train, automatic transmissionApr 30, 2014
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the PARK position, the transmission may not be in PARK. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.
Campaign 14V224000 on NHTSA.gov
Steering, electric power assist systemMar 31, 2014
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Campaign 14V153000 on NHTSA.gov
Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011
TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.
A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.
TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.
Campaign 11E009000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleApr 19, 2004
SOME OF THESE PASSENGER VEHICLES HAVE AN ELECTRONIC CONTROL UNIT (ECU) THAT MAY CALCULATE A HIGHER THAN ACTUAL VEHICLE SPEED BECAUSE OF AN ERRATIC REAR-WHEEL SPEED SENSOR SIGNAL, AND CAUSE ABS ACTIVATION WHERE IT IS NOT NEEDED OR NEEDED ABS ACTIVATION TO BE EXTENDED DURING BRAKING AS THE VEHICLE SPEED DROPS TO ABOUT 3 MPH.
UNEXPECTED ABS ACTIVIATION COULD INCREASE STOPPING DISTANCE UP TO ABOUT 11 FEET DPENDING ON THE GRADE OF THE ROAD, INCREASING THE RISK OF A CRASH.
DEALERS WILL REPROGRAM THE ABS CONTROLLER. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V190000 on NHTSA.gov
Seat belts, front, anchorageApr 16, 2004
ON CERTAIN PASSENGER VEHICLES, ANALYSIS OF AN A SIDE IMPACT CRASH TEST CONDUCTED BY THE NHTSA;S NEW CAR ASSESSMENT PROGRAM (NCAP) INDICATED THAT THE OUTBOARD ANCHORAGE OF THE DRIVER'S SEAT BELT COULD DISCONNECT BECAUSE OF CONTACT BETWEEN THE SEAT TRIM AND THE ANCHORAGE CONNECTOR WHEN THE SEAT WAS ADJUSTED TO ITS LOWEST POSITION.
IF THIS OCCURRED IN A CRASH, THE DRIVER COULD RECEIVE GREATER INJURIES.
DEALERS WILL INSERT A RETAINER ON BOTH THE DRIVER'S AND PASSENGER'S BELT ANCHORAGES. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V188000 on NHTSA.gov
Equipment, other, labelsFeb 24, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 208, "OCCUPANT CRASH PROTECTION." SOME OF THESE VEHICLES THAT WERE NOT EQUIPPED WITH AN ADVANCED OCCUPANT RESTRAINT SYSTEM (AORS) HAVE DRIVER AND PASSENGER SIDE SUN VISORS WITH AORS LABELS. THE AORS LABELS DO NOT INCLUDE STATEMENTS AND THE ILLUSTRATION REQUIRED BY FMVSS NO. 208 FOR VEHICLES WITHOUT AORS.
OWNERS WILL BE SENT REPLACEMENT LABELS WITH INSTRUCTIONS ON HOW TO INSTALL THEM. OWNER NOTIFICATION BEGAN ON APRIL 21, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V094000 on NHTSA.gov
Representative owner complaints: steering
1,073 reports, newest first. Show all
Steering, Aug 25, 2010
2004 CHEVY MALIBU STANDARD CLUNKING NOISE WHEN STEERING. STEERING WHEEL LOCKED UP ON ME WHEN SHIFTED IN REVERSE. POWER STEERING DISPLAYING ON DASHBOARD, VIBRATION COMING FROM STEERING AT 65MPH. *TR
Steering, Aug 24, 2010
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. WHILE TURNING LEFT AT APPROXIMATELY 45 MPH, THE CONTACT STATED THAT THERE WAS AN ABNORMAL RATTLE COMING FROM THE STEERING COLUMNS. THE FAILURE CONTINUED TO RECUR WHENEVER SHE WOULD ATTEMPT A TURN AT ANY SPEED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE SHE WAS INFORMED THAT THE STEERING COLUMN WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. ON A LATER DATE WHILE REVERSING AT APPROXIMATELY 5 MPH, TWO LOUD POP NOISES WERE HEARD AND THE STEERING WHEEL IMMEDIATELY BECAME STIFF. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS AWAITING REPAIRS TO THE STEERING COLUMN. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 115,000 AND THE CURRENT MILEAGE WAS 132,000
Steering, Aug 23, 2010
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. WHILE TRAVELING 10 MPH AND ATTEMPTING A RIGHT TURN, THE STEERING WHEEL SUDDENLY BECAME STIFF AND IMPOSSIBLE TO MOVE. THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED FOR THE FAILURE. THERE WERE NO PRIOR WARNINGS. THE CURRENT AND FAILURE MILEAGE WAS 87,000. UPDATED 12/14/2011 *CN UPDATED 11/28/2011 *LN
Steering, Aug 13, 2010
POWER ASSIST STEERING PROBLEMS. *TR
Steering, Aug 13, 2010
SPORADIC POWER STEERING /SERVICE ENGINE SOON LIGHT COMING ON AND NO ERROR CODES IN COMPUTER. FINALLY ON JULY 31 I GOT IN THE CAR AND SERVICE ENGINE LIGHT AND "POWER STEERING" CAME ON BUT STEERING WAS FINE UNTIL I WENT TO TAKE A LEFT TURN AT A BUSY INTERSECTION AND POWER STEERING QUIT WORKING AND HAD TO TURN THE CAR BY MAIN FORCE !! IF MY WIFE HAD BEEN DRIVING NO WAY SHE COULD HAVE CONTROLLED IT !! GM NEEDS TO ISSUE RECALL ON THIS ALL TOO COMMON PROBLEM BEFORE SOMEONE IS KILLED !!! *TR
Steering, Aug 12, 2010, crash
TL*THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT WHILE DRIVING 65 MPH THE CONTACT LOST CONTROL OF THE VEHICLE WHILE TRYING TO AVOID A CRASH. THE POWER STEERING LOCKED CAUSING THE VEHICLE TO CRASH INTO A GUARD RAIL AND ROLL OVER. THE CONTACT SUFFERED AN INJURY TO THE ARM. THE VEHICLE WAS DESTROYED. THE CONTACT WAS TAKEN TO THE HOSPITAL FOR FURTHER EXAMINATION. BEFORE THE CRASH OCCURRED THE STEERING COLUMN WAS REPLACED TWICE. THE CONTACT WAS CONCERNED THAT STEERING COLUMN CAUSED THE CRASH TO OCCUR. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 83,000.
Steering, Aug 11, 2010
TL*THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE ELECTRICAL POWER STEERING FAILED INTERMITTENTLY. THE POWER STEERING LIGHT WOULD ILLUMINATE AND THE WHEEL WOULD BECOME DIFFICULT TO TURN. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE STEERING ROD WAS REPLACED; HOWEVER, THE FAILURE OCCURRED AGAIN. THE VEHICLE WAS IN THE DEALERS POSSESSION WHEN THE COMPLAINT WAS FILED. THE CONTACT HAD NOT SPOKEN WITH THE MANUFACTURER. THE VIN WAS UNAVAILABLE. THE CURRENT MILEAGE WAS APPROXIMATELY 45,730. THE FAILURE MILEAGE WAS APPROXIMATELY 45,365.
Steering, Aug 9, 2010
TL*THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE POWER STEERING FAILED WHILE DRIVING VARIOUS SPEEDS. THE VEHICLE BECAME EXTREMELY DIFFICULT TO MANEUVER WHEN THE FAILURE OCCURRED. THE FAILURE OCCURRED SIX TIMES IN THE LAST TWO MONTHS. THE CHECK ENGINE LIGHT STARTED TO ILLUMINATE BEFORE THE STEERING FAILURE OCCURRED. THE DEALER HAD NOT BEEN NOTIFIED. THE CONTACT STATED THAT THERE WERE NUMEROUS COMPLAINTS RELATED TO THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 30,000.
Steering, Aug 9, 2010
MY DAUGHTERS 2004 STEERING LOCKED UP NEED TO LOOK IN TO THIS AS I LOOKED IT UP ON INTERNET AND THERE ARE 200 + COMPLAINTS JUST FOR THAT REASON. *TR
Steering, Aug 7, 2010
I OWN A CHEVROLET MALIBU 2004 LS V6. RECENTLY I HAVE BEEN NOTICING SOME REPEATED INCIDENTS OF SUDDEN LOSS OF THE POWER ASSISTED STEERING, AND THE CAR ALL OF A SUDDEN BECOMES VERY DIFFICULT TO STEER IN THE DESIRED DIRECTION, WHICH MAKES IS SCARY TO DRIVE IT. ONCE THE CAR ENGINE IS SHUT DOWN AND THE CAR IS RESTARTED, THE POWER STEERING COMES BACK TO NORMAL AND THEN THIS HAPPENS AGAIN AT ANY POINT IN TIME. I HAVE DEFINITE SAFETY CONCERN WITH THE VEHICLE RIGHT NOW. *TR
Steering, Aug 4, 2010
2004 CHEVROLET MALIBU STEERING BECAME JERKY WHILE ON INTERSTATE AT 63 MPH. STEERING WHEEL TRAVEL APPOX. 1 INCH LEFT AND RIGHT WITH NO EFFECT THEN IMMEDIATE TURN WITH SWERVE WHEN STEERING 'KICKED IN'. VEHICLE PULLED OVER TO SIDE OF ROAD. CAR WAS TURNED OFF AND INSPECTED FOR POSSIBLE TIRE PROBLEM. NONE FOUND. CAR STARTED AND STEERING WAS BACK TO NORMAL. AFTER APPROX. 7 MORE MILES, STEERING EXHIBITED A 'NOTCHED' AREA OF 1/4 INCH STEERING WHEEL TRAVEL WITH NO STEERING CONTROL. TURNING WAS NORMAL PAST THE NOTCHED AREA WITH NO SWERVE. ANOTHER 2 MILES DRIVEN UNDER THIS CONDITION WITH NO CHANGE (1/4 INCH NOTCH) CAR DRIVEN TODAY TO CHECK OUT STEERING A TOTAL OF 15 MILES WITH NO PROBLEMS AT ALL. COULD NOT DUPLICATE PROBLEM. NOTE: HAD ANOTHER CAR BEEN IN THE PASSING LANE NEXT TO US, IT WOULD HAVE BEEN HIT BY US DUE TO THE SWERVE EXPERIENCED. *TR
Steering, Aug 4, 2010
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU MAXX. THE CONTACT WAS DRIVING AT APPROXIMATELY 35 MPH WHEN THE POWER STEERING FAILED. THE POWER STEERING WARNING LIGHT WAS ILLUMINATED AS THE VEHICLE INDEPENDENTLY VEERED OFF TO THE RIGHT. THE CONTACT WAS UNABLE TO MAINTAIN CONTROL OF THE VEHICLE AND DROVE UP A SIDEWALK, BARELY MISSING A MAILBOX. THE CONTACT SHUT OFF THE VEHICLE AND WHEN RESTARTING, THE VEHICLE RESUMED NORMAL OPERATION. THE VEHICLE WAS NOT YET TAKEN TO THE DEALER FOR A DIAGNOSTIC OF THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 110,000.
Steering, Aug 3, 2010
TL*THE CONTACT OWNS A 2004 CHEVROLET MALIBU LSD6. THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 15-20 MPH, ATTEMPTING TO MAKE A LEFT TURN AND THE ELECTRIC POWER STEERING CLICKED INTO THE OFF POSITION UNEXPECTEDLY. THE STEERING WHEEL BECAME EXTREMELY DIFFICULT TO TURN AND CAUSED THE VEHICLE TO BUMP UP AGAINST THE CURBSIDE. THE POWER STEERING THEN CLICKED BACK INTO THE ON POSITION. THE FAILURE OCCURRED REPEATEDLY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING, HOWEVER A TROUBLE CODE WAS NOT DETECTED. THE CONTACT PLANNED TO TAKE THE VEHICLE TO ANOTHER AUTHORIZED DEALER FOR A SECOND OPINION. THE FAILURE MILEAGE WAS 100,000. UPDATED 11/03/10. *LJ UPDATED 12/7/10 *CN
Steering, Jul 29, 2010
DRIVING DOWN THE HIGHWAY AND POWER STEERING WARNING AND CHIME START, THEN POWER STEERING GOES OUT. AFTER STOPPING FOR A WHILE AND STARTING THE CAR IT WORKED. BROUGHT IT TO A CHEVY DEALER AND THEY SAID THE STEERING COLUMN NEEDED TO BE REPLACED TO THE TUNE OF $650.00. AFTER RESEARCHING THIS PROBLEM I DISCOVERED HUNDREDS OF MALIBU OWNERS WITH THE SAME ISSUE. AN OBVIOUS DESIGN AND ENGINEERING FLAW FROM GM. I CAN'T UNDERSTAND THAT THIS HAS NOT BEEN A RECALL ITEM DUE TO THE NUMBER OF COMPLAINTS. *TR
Steering, Jul 28, 2010
I HAVE A 2004 CHEVROLET- MALIBU MAXX LT. THE POWER STEERING KEPT ON GOING OUT WITH OUT WARNING. FIRST TIME IT DID IT, IT ALMOST CAUSED AN ACCIDENT. I PULLED OVER. I SHUT OFF THE CAR AND TURNED IT BACK ON. I WAS THINKING MAYBE IT WAS JUST A ONE TIME PROBLEM. IT DIDN'T HAPPEN AGAIN FOR 2 WEEKS. THEN THE SECOND TIME HAPPENED. IT WAS WITHOUT WARNING AS WELL. SO, I DID THE SAME AS BEFORE SHUT IT DOWN AND RESTARTED IT. IT WORKED FOR A MINUTE. RIGHT WHEN I WAS GETTING READY TO DRIVE IT DID IT AGAIN. SO, SHUT IT OFF THEN TURNED IT ON. IT HAPPENED ABOUT 5 TIMES IN ONE DAY. SO, I TOOK IT TO A DRIVE TRAIN PLACE SINCE I WAS TOLD THAT MY POWER STEERING WAS IN MY TRANSMISSION. THEY SAID THAT IT WAS MY POWER STEERING AND TOLD ME HOW ITS NOT LIKE IT WAS BEFORE. THAT MY POWER STEERING WAS IN MY STEERING COLUMN. SO, IT QUIT DOING IT FOR ABOUT A MONTH AND THEN ALL OF A SUDDEN I COULDN'T EVEN GET IT RESET WHEN I WAS SHUTTING IT OFF AND BACK ON. SO, I TOOK IT TO A PLACE I ALWAYS GO AND THEY LOOKED AT IT AND KNEW THE EXACT PROBLEM. I SPENT $643.65 GETTING IT FIXED. THEY TOLD ME TO LOOK ONLINE AND SEE IF THERE ARE OTHER COMPLAINTS. HERE ARE A FEW SITES HTTP://WWW.CARCOMPLAINTS.COM/CHEVROLET/MALIBU/2004/STEERING/POWER_STEERING_GOING_OUT_INTERMITTENTLY.SHTML , HTTP://CARBLOG.CLASSIFIEDS1000.COM/RECALL_ISSUES/20090114-133923-POWER_STEERING_PROBLEMS_ON_CHEVY_MALIBU_SEEKING_RECALL , HTTP://WWW.CARCOMPLAINTS.COM/CHEVROLET/MALIBU/2004/INVESTIGATIONS.SHTML THERE ARE SO MANY COMPLAINTS ABOUT THIS PROBLEM THAT IT NEEDS TO BE CORRECTED BEFORE IT TAKES SOMEONES LIFE. *TR
Steering, Jul 27, 2010
WHILE DRIVING AT 75 MPH ON INTERSTATE, POWER STEERING FAILED WHICH MADE VEHICLE EXTREMELY HARD TO STEER. FORTUNATELY, VEHICLE WAS ABLE TO BE PULLED OFF THE PAVEMENT. ENGINE WAS SHUT OFF AND VEHICLE RESTARTED. POWER STEERING THEN OPERATED NORMALLY. ON SECOND INCIDENT, POWER STEERING SUDDENLY BECAME INOPERATIVE WHILE TURNING AND VEHICLE CAME VERY CLOSE TO HITTING ANOTHER VEHICLE WHILE TURNING. AGAIN, AFTER TURNING OFF ENGINE AND RESTARTING, POWER STEERING OPERATED NORMALLY. A THIRD INCIDENT OCCURRED WHILE DRIVING AT MODERATE SPEED. VEHICLE WAS ABLE TO BE DRIVEN OFF PAVEMENT AND ENGINE RESTARTED. AFTER RESTART, POWER STEERING OPERATED NORMALLY. VEHICLE WAS TAKEN TO DEALER REPAIR FACILITY AND THE PROBLEM WAS DISCOVERED TO BE AN INTERNAL FAILURE OF THE STEERING COLUMN. THE STEERING COLUMN WAS REPLACED AT A COST OF $664. THE VEHICLE MILEAGE WAS 82,707. *TR
Steering, Jul 26, 2010
2004 CHEVY MALIBU MAXX 60000 MILES- POWER STEERING FAILURE WHILE DRIVING. DEALER HAD REPLACED THE STEERING COLUMN TWICE ALREADY AS WELL AS THE STEERING RACK TWICE. CAR IS NOW OUT OF WARRANTY AND STEERING FROZE UP AGAIN AND ALMOST CAUSED MAJOR ACCIDENT. DEALER SAYS ITS $700 TO REPAIR. *TR
Steering, Jul 25, 2010
THIS IS THE SECOND TIME MY 2004 MALIBU LTZ POWER STEERING LOCKED UP ON ME. THE FIRST TIME IT LOCKED UP WAS NOV 2009, AS I WAS DRIVING DOWNS MADISON ST. THE MECHANIC REPLACED THE RACK N PINION, THIS APPEARED TO SOLVE THE PROBLEM TEMPORARILY. THE SECOND TIME THE PROBLEM HAPPEN WAS MARCH 3RD, 2010, I WAS PULLING OUT OF MY GARAGE, MADE A RIGHT TURN ONTO OHIO AND ALMOST HIT KIDS GETTING OUT OF SCHOOL BECAUSE THE CAR KEPT MOVING IN A STRAIGHT DIRECT EVEN THOUGH I WAS ATTEMPTING TO TURN. I SPOKE TO THE DEALER SHIP TODAY AND THEY SAID THEY DO NOT KNOW OF A RECALL BUT ARE AWARE OF THE PROBLEM WITH MALIBU. *TR
Steering, Jul 24, 2010
INTERMITTENTLY, OVER THE LAST FEW WEEKS, A MECHANICAL WARNING LIGHT CAME ON INDICATING A POWER STEERING ISSUE ON MY 2004 CHEVROLET MALIBU. I TOOK THE CAR TO MY LOCAL MECHANIC. HE HOOKED IT TO THE COMPUTER ANALYSIS AND FOUND NO ISSUES. HE DID INDICATE THAT AFTER DOING A LITTLE RESEARCH THAT CHEVROLET HAD PROVIDED A CUSTOMER SATISFACTION CAMPAIGN # 04050A TO ADDRESS THIS ISSUE. I HAD NEVER BEEN NOTIFIED BY CHEVROLET. I CALLED MY CHEVROLET DEALER AND THE SERVICE MANAGER INDICATED THERE HAS BEEN NO RECALL ON MY CAR SO I WOULD HAVE TO PAY FOR ANY REPAIR. AFTER DOING A LITTLE RESEARCH, THIS SEEMS TO BE A FAIRLY COMMON PROBLEM ON THE 2004 CHEVROLET MALIBU. THE POWER STEERING SYSTEM ON THIS MODEL IS ELECTRICAL, NOT HYDRAULIC AND SEEMS TO HAVE A HIGH NUMBER OF COMPLAINTS. I AM HOPING THAT CHEVROLET RECALLS AND REPAIRS THIS DEFECT. *TR
Steering, Jul 23, 2010
POWER STEERING FAILS WITHOUT WARNING. I'VE HAD THE POWER STEERING MOTOR REPLACED TWICE. *TR
Steering, Electrical system, Jul 22, 2010
WIFE STARTED UP HER CAR AFTER WORK ON JUNE 30TH, COME TO FIND OUT, THE ELECTRONIC POWER STEERING FAILED AND, GOOD THING, SHE WASN'T DRIVING WHEN IT WENT OUT OR ELSE THERE COULD HAVE BEEN AN ACCIDENT. NOW, IT FAILS EVERY ONCE AND AWHILE, STILL STEERABLE, BUT VERY HARD TO STEER. IF YOU SHUT THE CAR OFF, THEN, IT GOES A WAY FOR A WHILE BUT THEN POWER STEERING FAILS AGAIN LATER ON. WE WERE DRIVING DOWN THE INTERSTATE AND IT DID THE SAME THING WHILE GOING 75MPH. WE'RE TRYING TO RESEARCH ON IF THIS IS A RECALL OR WHAT THE PROBLEM COULD BE. SOMETHING NEEDS TO BE DONE, I'VE SEEN A LOT OF COMPLAINTS ON THE CHEVY MALIBU ABOUT THE ELECTRONIC POWER STEERING FAILING. *TR
Steering, Jul 21, 2010
TL*THE DRIVER OWNS A 2004 CHEVROLET MALIBU. THE POWER STEERING FAILED AND THE CONTACT WAS UNABLE TO MOVE OR TURN THE STEERING WHEEL. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO STATED THAT THE POWER STEERING SENSOR FAILED. THE DEALER REPLACED THE STEERING COLUMN. THE MANUFACTURER STATED THE VEHICLE VIN WAS NOT INCLUDED IN RECALL 09E005000 STEERING; THEREFORE, THE FAILURE DID NOT EXIST IN THE VEHICLE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 57,000 AND THE CURRENT MILEAGE WAS 59,000.
Steering, Jul 13, 2010
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU MAXX. THE CONTACT STATED THE POWER STEERING WOULD INTERMITTENTLY FAIL WHEN DRIVING AT 60 MPH OR LESS. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE HE WAS INFORMED THE POWER STEERING MOTOR WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 83,000 AND THE CURRENT MILEAGE WAS 93,000.
Steering, Air bags, Jul 13, 2010
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU LT. THE CONTACT STATED THERE WAS AN ABNORMAL CLICKING SOUND SPORADICALLY COMING FROM THE STEERING WHEEL. THE VEHICLE WAS TAKEN TO THE DEALER SEVERAL TIMES BUT THE DEALER WAS UNABLE TO DIAGNOSE OR DUPLICATE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE HE WAS ADVISED THE FAILURE WAS WITHIN THE POWER STEERING. THE MECHANIC REPLACED THE POWER STEERING COLUMN AND THE AIR BAG SENSOR AT THE CONTACT'S EXPENSE. THE FAILURE MILEAGE WAS 78,000 AND THE CURRENTMILEAGE WAS 79,000.
Steering, Electrical system, Jul 2, 2010
TL*THE CONTACT OWNS A 2004 CHEVROLET MALIBU. WHILE DRIVING 35 MPH THE STEERING WHEEL BEGAN PULLING TO THE RIGHT. THE DEALER INSPECTED THE VEHICLE AND STATED THAT THE STEERING RACK HAD EXCESSIVE PLAY AND NEEDED TO BE REPLACED. THE FAILURE ALSO CAUSED THE DRIVER AND PASSENGER SIDE FRONT TIRES TO BECOME WORN WHICH NEEDED TO BE REPLACED. THE REPAIR COST WAS $657 SINCE THERE WERE NO RELATED RECALLS OR VALID WARRANTIES. THE WIRING IN THE HORN WAS ALSO DEFECTIVE AND IT WAS REPAIRED AT THE OWNERS EXPENSE FOR $200. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE AND CURRENT MILEAGES WERE 23,800. UPDATED 11/15/10 *CN UPDATED 11/24/10