2004 Chevrolet Malibu
Problems, recalls and owner-reported issues
Steering is the leading concern among 1,697 owner complaints filed for this model year. This is the highest complaint count among 26 Malibu model years with reports.
Of the 2004 reports, 81 involved a crash and 15 involved a fire. 55 people were injured.
What owners report most often
Recalls and investigations
SteeringJul 21, 2014
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.
Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.
Campaign 14E044000 on NHTSA.gov
Electrical system, wiringMay 14, 2014
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Any of the above failure conditions increases the risk of a crash.
GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Campaign 14V252000 on NHTSA.gov
Power train, automatic transmissionApr 30, 2014
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the PARK position, the transmission may not be in PARK. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.
Campaign 14V224000 on NHTSA.gov
Steering, electric power assist systemMar 31, 2014
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Campaign 14V153000 on NHTSA.gov
Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011
TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.
A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.
TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.
Campaign 11E009000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleApr 19, 2004
SOME OF THESE PASSENGER VEHICLES HAVE AN ELECTRONIC CONTROL UNIT (ECU) THAT MAY CALCULATE A HIGHER THAN ACTUAL VEHICLE SPEED BECAUSE OF AN ERRATIC REAR-WHEEL SPEED SENSOR SIGNAL, AND CAUSE ABS ACTIVATION WHERE IT IS NOT NEEDED OR NEEDED ABS ACTIVATION TO BE EXTENDED DURING BRAKING AS THE VEHICLE SPEED DROPS TO ABOUT 3 MPH.
UNEXPECTED ABS ACTIVIATION COULD INCREASE STOPPING DISTANCE UP TO ABOUT 11 FEET DPENDING ON THE GRADE OF THE ROAD, INCREASING THE RISK OF A CRASH.
DEALERS WILL REPROGRAM THE ABS CONTROLLER. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V190000 on NHTSA.gov
Seat belts, front, anchorageApr 16, 2004
ON CERTAIN PASSENGER VEHICLES, ANALYSIS OF AN A SIDE IMPACT CRASH TEST CONDUCTED BY THE NHTSA;S NEW CAR ASSESSMENT PROGRAM (NCAP) INDICATED THAT THE OUTBOARD ANCHORAGE OF THE DRIVER'S SEAT BELT COULD DISCONNECT BECAUSE OF CONTACT BETWEEN THE SEAT TRIM AND THE ANCHORAGE CONNECTOR WHEN THE SEAT WAS ADJUSTED TO ITS LOWEST POSITION.
IF THIS OCCURRED IN A CRASH, THE DRIVER COULD RECEIVE GREATER INJURIES.
DEALERS WILL INSERT A RETAINER ON BOTH THE DRIVER'S AND PASSENGER'S BELT ANCHORAGES. OWNER NOTIFICATION BEGAN ON JUNE 16, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V188000 on NHTSA.gov
Equipment, other, labelsFeb 24, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 208, "OCCUPANT CRASH PROTECTION." SOME OF THESE VEHICLES THAT WERE NOT EQUIPPED WITH AN ADVANCED OCCUPANT RESTRAINT SYSTEM (AORS) HAVE DRIVER AND PASSENGER SIDE SUN VISORS WITH AORS LABELS. THE AORS LABELS DO NOT INCLUDE STATEMENTS AND THE ILLUSTRATION REQUIRED BY FMVSS NO. 208 FOR VEHICLES WITHOUT AORS.
OWNERS WILL BE SENT REPLACEMENT LABELS WITH INSTRUCTIONS ON HOW TO INSTALL THEM. OWNER NOTIFICATION BEGAN ON APRIL 21, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Campaign 04V094000 on NHTSA.gov
Representative owner complaints
1,697 reports, newest first.
Fuel system, Gasoline, Oct 28, 2011
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE FUEL GAUGE WOULD CONSTANTLY DISPLAY AN ERRONEOUS FULL READING. THE VEHICLE WAS NOT TAKEN TO THE DEALER AND THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 75,000.
Steering, Oct 25, 2011
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU MAXX. THE CONTACT STATED THAT THE STEERING WHEEL WOULD SEIZE WHEN DRIVING 5 MPH AND ABOVE. THE CONTACT WOULD SHUT THE VEHICLE OFF WHENEVER THE FAILURE OCCURRED AND THE VEHICLE WOULD OPERATE AS NORMAL UPON RESTART. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 57,000. THE VIN WAS UNAVAILABLE.
Steering, Oct 25, 2011
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED WHILE DRIVING 60 MPH THE POWER STEERING FAILED AND THE CHECK ENGINE LAMP ILLUMINATED. THE CONTACT WAS ABLE TO MERGE ONTO THE SIDE OF THE ROAD. WHEN HE RESTARTED THE VEHICLE, THE POWER STEERING BEGAN TO FUNCTION NORMALLY. THE VEHICLE WAS TAKEN TO A DEALER WHO DIAGNOSED THAT THE POWER STEERING SENSOR WAS DEFECTIVE AND AS A RESULT THE STEERING COLUMN NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 49,150 AND CURRENT MILEAGE WAS 49,200. UPDATED 11/10/11 *BF UPDATED 11/16/11 UPDATED 11/18/11
Steering, Oct 24, 2011
THIS CAR IS OPERATED BY THE ORIGINAL RETIRED FEMALE OWNER WHO DRIVES IT 3 TIMES PER WEEK TO PERFORM LOCAL ERRANDS. AT 13,265 MILES THE INTERMEDIATE STEERING SHAFT WAS REPLACED TO ELIMINATE, UNSUCCESSFULLY, A RATTLING FROM THE FRONT SUSPENSION. AT 15,520 MILES, THE SERVICE ENGINE SOON AND SERVICE POWER STEERING WARNINGS APPEARED ON THE DASHBOARD AND DIC RESPECTIVELY. RESEARCHING THE INTERNET SHOWED CLEARLY THAT FAILURE OF THE ELECTRIC POWER STEERING BOOST WAS IMMINENT IN THOUSANDS OF CASES. THE NEXT DAY, THE LOCAL CHEVROLET DEALER REPLACED GM PART #25933396, THE STEERING COLUMN, AND CHARGED FOR SHOP SUPPLIES AND 4 HOURS OF LABOR. THE TOTAL, $777.22, WAS SOLELY THE RESPONSIBILITY OF THE OWNER, WITH THE DEALER STATING, "WE'VE NEVER HEARD OF THIS PROBLEM. THE CAR IS SEVEN YEARS OLD, YOU KNOW." THE CAR IS OPERATING PROPERLY FOR NOW. *TR
Steering, Oct 21, 2011
MAKING A RIGHT TURN POWER STEERING CHIMES WENT OFF NO POWER STEERING. IT HAS HAPPENED MULTIPLE TIMES. WHEN IT HAPPENS IT IS VERY DIFFICULT TO STEER THE CAR. *TR
Seats, Oct 21, 2011
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED WHILE DRIVING 65 MPH THE DRIVERS SEAT SNAPPED OUT OF PLACE AND LEANED TO THE RIGHT. THE VEHICLE WAS TAKEN TO THE DEALER WHO PERFORMED A DIAGNOSTIC TEST AND STATED THE FAILURE WAS CAUSED BY THE DRIVERS SEAT BRACKETS. THE VIN WAS UNKNOWN. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 102,000.
Steering, Oct 19, 2011
THE POWER STEERING CONSTANTLY GOES OUT ON THIS CAR. I CAN BE DRIVING AT ANY SPEED AND IT WILL GO OUT WITHOUT WARNING. I HAVE BEEN INFORMED THAT THERE WAS NO RECALL, YET THIS IS A VERY COMMON ISSUE WITH THESE VEHICLES. THE QUOTE I'VE BEEN GIVEN TO REPAIR IS OVER $500 AND SEVERAL PEOPLE HAD TO GET THE REPAIR DONE MORE THAN ONCE. CHEVY SHOULD DO A RECALL AND COMPENSATE THE CONSUMERS. *TR
Steering, Oct 18, 2011
STEERING WHEEL LOCKED UP. COULD NOT TURN THE WHEEL. SECOND TIME THIS HAPPENED IN 3 MONTHS. *TR
Steering, Oct 17, 2011
CLUNKING IN FRONT END. TAKEN TO DEALER AND RACK AND PINION REPLACED UNDER WARRANTY. TWO YEARS LATER, CLUNKING IS BACK. TAKEN TO DEALER AND STEERING SHAFT REPLACED AT MY EXPENSE. ONE YEAR AGO, THE CLUNKING IS BACK AND I DIDN'T TAKE IT IN. NOW THE POWER STEERING IS GOING OUT COMPLETELY WHEN I AM DRIVING. I HAVE TO PULL OVER AND SHUT THE CAR OFF AND RESTART AND THAT TAKES CARE OF PROBLEM. THIS IS DANGEROUS AND GM NEEDS TO FIX IT. *TR
Engine and engine cooling, Electrical system, Oct 17, 2011
VEHICLE'S ANTI-THEFT SYSTEM FREQUENTLY LOCKS UP, PREVENTING DRIVER FROM STARTING CAR FOR A MINIMUM OF 10-15 MINUTES. HAS FAILED ON AVERAGE ONCE PER TWO MONTHS SINCE 2005. HAVE HAD THE IGNITION SWITCH REPLACED MULTIPLE TIMES YET THE PROBLEM PERSISTS. *TR
Steering, Oct 15, 2011
WHILE DRIVING MY POWER STEERING WENT OUT. IT FELT LIKE WET CEMENT IN THE STEERING COLUMN. I HAVE DRIVEN A CAR WITH OUT POWER STEERING BEFORE THIS WAS MUCH HARDER. I PULLED OVER OPENED THE HOOD TO SEE IF ANYTHING WAS LOOSE. COULD NOT FIND ANYTHING. ONCE I RESTARTED THE CAR IT WAS FINE. 30 MINS LATER MAKING A LEFT TURN IT GOES OUT AGAIN, TURN CAR ON AND OFF AND IT WORKS AGAIN. *TR
Steering, Fuel system, Gasoline, Oct 14, 2011
POWER STEERING RECALL 04050 AND REPLACED IN 2005 WITH 9,296 MILES UNDER WARRANTY AND NEED IT AGAIN AT 26,000 MILES TODAY. FRONT BRACKET REPLACED IN 2006 WITH 19,217 MILES AND NEEDS IT AGAIN AT 26,000 MILES TODAY. FUEL LEAK TWICE ONCE IN 2006 AT 19,102 MILES AND REPLACED TANK IN 2007 AT 20959. *TR
Steering, Oct 14, 2011, crash
BOUGHT THIS VEH. BRAND NEW 2004. HAD STEERING ISSUES FROM THE BEGINNING. THE VEHICLE HAD LESS THAN 65K ON IT. ALWAYS HAD VEHICLE SERVICED AT THE DEALER OR DEALERSHIP I WORKED FOR. HAD STEERING SHAFT REPLACED, HAD STEERING SHAFT BOLT REPLACED,HAD RACK AND PINION REPLACED.. SON DROVE THE VEH., MAKING A LEFT HAND TURN IN THE OUTER LEFT TURNING LANE LEFT HIM WITH LOTS OF ROOM TO TURN, WHEEL LOCKED UP AND HE CRASHED ! VEH. IS TOTALED, NOTIFIED INSURANCE COMPANY THAT TOO MANY ISSUES WITH THE STEERING AND LOCKING UP SITUATION..EVEN GAVE THEM THE WEB SITE TO LOOK FOR THEMSELVES. THE WAY I SEE IT IS IT IS ONE LESS VERY DANGEROUS VEH. ON THE ROAD. TO BAD GM DOESN'T HANDLE THIS...ONE YARD EITHER DIRECTION AND MY SON WOULD HAVE HIT SOLID CONCRETE POLES OR HEAVY REINFORCED INTERSECTION LIGHTING AND ELECTRICAL BOX AND I WOULD BE FILING WRONGFUL DEATH SUIT. WHY DOES IT HAVE TO GO TO THIS EXTREME? *TR
Steering, Oct 13, 2011
DRIVING ON THE HIGHWAY I-81 AND STEERING FAILED COMPLETELY STOP AND LOCKED WHILE DRIVING MAJOR DEFECT NEEDS SERIOUS ATTENTION GM REALLY NEEDS TO RECALL OR PARTS MANUFACTURER. CHEVY MALIBU IS A DEATH TRAP A BAD ACCIDENT TO HAPPEN. *TR
Steering, Oct 11, 2011
WHEN DRIVING THE VEHICLE, IT BECAME HARD TO TURN. IT TOOK TWO OF US TO TURN INTO A PARKING LOT. I GOT TO A SAFE SPOT TO STOP, TURNED THE ENGINE OFF, WAITED ABOUT 15 MINUTES AND RESTARTED, OPERATED FINE. I HAVE DEALT WITH THIS ISSUE AT VARIOUS TIMES SINCE BUT HAVE HAD TO DEAL WITH IT DAILY FOR THE PAST WEEK. TOOK IT TO THE DEALER, THEY DID DIAGNOSTIC AND SAW NO PROBLEMS. THEY HAVE NO SUGGESTIONS FOR ME. *KB
Seats, Oct 10, 2011
THE DRIVER'S SEAT BROKE CAUSING ME TO FALL/ROTATE TO MY RIGHT AND TO THE REAR OF THE CAR. SEAT FAILURE WAS CAUSED BY A STRUCTURAL FAILURE OF 2 WELDS ON THE BOTTOM SEAT FRAME. WELDS LOCATED AT THE RIGHT BOTTOM REAR AND RIGHT BOTTOM FRONT OF THE MAIN SUPPORT MEMBERS. THE SEAT FRAME HAS BEEN REPLACED BY A LOCAL SERVICE REPAIR SHOP. I KEPT THE FRAME AFTER SEEING WHAT CAUSED THE SEAT TO FAIL. I CAN PROVIDE PICTURES IF YOU NEED THEM. *KB
Power train, Oct 7, 2011
UPON TRYING TO START CAR IMMEDIATELY HAD "WRENCH" SIGN ON THE LEFT OF THE STEERING WHEEL WITH A MESSAGE ABOVE THE RADIO STATING POWER STEERING NEEDED TO BE LOOKED AT IMMEDIATELY, HOWEVER, LATER THAT NIGHT INDICATED WAS WORKING SO DROVE THE NEXT WEEK OR SO,. TOOK INTO DEALER ON SEPTEMBER 28 WHO RAN DIAGNOSTICS ON IT AND FOUND CODE C0545 BUT COULD NOT DUPLICATE THE PROBLEM. THEY DID INDICATE THAT IT WAS COMMON TO THE 2004 MODEL. ON SATURDAY OCTOBER 1, 2011 IT REPEATEDLY EXHIBITED THE SAME PROBLEM SO HAVE NOT DRIVEN IT SINCE. ON THURSDAY, OCTOBER 6, 2011 WE DID HAVE TO MOVE IT FOR LAWN CARE PURPOSES. IT STARTED FINE AND DID NOT SHOW THE PROBLEM HOWEVER, AFTER READING OTHER COMMENTS ON-LINE WHERE IT INDICATED POWER STEERING HAD GONE OUT WHILE DRIVING HAVE NOT BEEN DRIVING IT UNTIL MORE CAN BE FOUND OUT. IT SEEMS TO ME THAT THIS IS SOMETHING GM/CHEVROLET NEEDS TO CORRECT. SHOULD WE HAVE CORRECTED AND THEY WERE TO LATER COME OUT WITH A RECALL WOULD WE BE REIMBURSED? *TR
Steering, Oct 6, 2011
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 35 MPH, THE STEERING WHEEL BECAME STIFF AND THE STEERING WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. AFTER RESTARTING THE VEHICLE, THE POWER STEERING FUNCTIONED NORMALLY. THE FAILURE RECURRED INTERMITTENTLY. THE CONTACT INSPECTED THE VEHICLE AND REPLACED THE ELECTRONIC POWER STEERING MOTOR. AFTER THE REPAIR THE FAILURE CONTINUED. THE VEHICLE WAS NOT FURTHER REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 260,000.
Steering, Oct 4, 2011
THE ELECTRIC POWER STEERING WILL QUIT WITH LITTLE TO NO WARNING MAKING THE CAR EXTREMELY HARD TO STEER SAFELY. THE PROBLEM ONLY SEEMS TO HAPPEN WHEN MOVING, I'VE NEVER LOST STEERING IN SAY A PARKING LOT, IT HAS BEEN ON THE ROAD EVERY TIME. USUALLY THE LIGHT ON THE DASH WILL LIGHT UP AND WARN YOU AND MOST TIMES NOTING HAPPENS, OTHER TIMES YOU'LL LOSE ALL POWER STEERING ALMOST IMMEDIATELY. TWICE I HAVE LOST STEERING FIRST, THEN THE LIGHT CAME ON LATER. NO RHYME OR REASON TO WHEN IT HAPPENS, IT CAN BE WHEN MAKING A TURN AND I ONCE A FEW WEEKS AGO LOST IT 4 SEPARATE TIMES WHILE ON A FREEWAY NOT MAKING TURNS. TURNING THE CAR OFF, THEN BACK ON HAS FIXED IT ALMOST EVERY TIME THOUGH TWICE IT TOOK MORE THAN ONE TRY. THE SECOND TIME THIS HAPPENED I DID RUN OFF THE ROAD AS IT WAS AFTER A LARGE TURN AND I WAS UNABLE TO GET THE WHEEL STRAIGHTENED UP IN TIME TO NOT RUN BOTH RIGHT SIDE TIRES OFF THE ROAD, THIS WAS THE FIRST TIME I LOST STEERING AND DID NOT GET A WARNING LIGHT. WHEN THE STEERING IS OFF IT IS MUCH, MUCH WORSE THAT A CAR WITHOUT NORMAL POWER STEERING. I HAVE DRIVEN OLD CARS THAT HAD NO POWER STEERING AND CAN HANDLE THOSE FINE, I WOULD SAY THE EFFORT REQUIRED AFTER LOOSING THE ELECTRIC STEERING IS OVER TWICE WHAT IS NEEDED FOR NORMAL CARS. I AM A LARGE MAN AND IT IS QUITE A STRUGGLE FOR ME, MY WIFE CANNOT HARDLY MOVE THE WHEEL AT ALL AND CERTAINLY NOT SAFELY. THIS APPEARS TO BE A PRETTY WIDESPREAD PROBLEM, SEE THIS LINK FOR A FEW EXAMPLES. HTTP://WWW.CARCOMPLAINTS.COM/CHEVROLET/MALIBU/2004/STEERING/POWER_STEERING_GOING_OUT_INTERMITTENTLY I FEEL THIS IS A DEFINITE SAFETY ISSUE DUE TO THE TIMES IT HAPPENS, AND THE SEVERE IMPACT ON DRIVE-ABILITY WITH LITTLE, TO AT TIME NO WARNING AT ALL. THANKS SO MUCH FOR YOUR TIME! *TR
Steering, Oct 2, 2011
THE FIRST TIME THE POWER STEERING INTERMITTENTLY WENT OUT I WAS JUST PARKING. THE MALIBU HAS ELECTRONIC STEERING SO THERE IS NO WARNING WHEN THE STEERING IS ABOUT TO FAIL LIKE WITH A NORMAL POWER STEERING PUMP. I CHECKED SOME CONNECTIONS AND THOUGHT I HAD IT FIXED BECAUSE IT WORKED WHEN I STARTED THE CAR AGAIN. A FEW WEEKS LATER I WAS IN THE CITY AND THE STEERING QUIT WORKING AGAIN IF I WOULDN'T HAVE HAD A GOOD HOLD ON THE STEERING WHEEL WHEN I WAS TURNING I COULD HAVE EASILY RAN INTO SOMEONE OR EVEN WORSE HIT A PEDESTRIAN! THIS PROBLEM IS WELL DOCUMENTED IN MALIBU'S OF THIS AGE AND A COMMON PROBLEM. IT IS ONLY A MATTER OF TIME BEFORE THIS CAUSES A DEATH IF IT HASN'T ALREADY! *TR
Steering, Sep 20, 2011
MY WIFE WAS DRIVING TO WORK WHEN HER CHECK ENGINE LIGHT CAME ON AND POWER STEERING FLASHED ACROSS HER INFORMATION SCREEN. WHEN SHE WAS ATTEMPTING TO MAKE A LEFT HAND TURN, THE STEERING WHEEL LOCKED UP ON HER. FORTUNATELY SHE WAS ABLE TO GET THE CAR PULLED INTO A PARKING LOT. WE HAD TO HAVE THE VEHICLE TOWED TO A MECHANIC, WHO LOOKED AT IT AND SAID THAT THE ONLY THING HE THOUGHT IT COULD BE WAS THE RACK AND PINION. WE HAD THAT REPLACED AND EVERYTHING WAS FINE FOR A FEW DAYS, AND THEN THE SAME THING HAPPENED AGAIN. IT HAS BEEN A CONSTANT ANNOYANCE, AND YOU HAVE TO CONSTANTLY RESTART THE CAR TO GET THE POWER STEERING TO COME BACK ON. JUST RECENTLY IT WAS TAKEN BACK TO A MECHANIC WHO STATED HE HAD TO REPLACE FLUID? I PICKED THE CAR UP FROM HIM ON 9/19/2011 AND TODAY 9/20/11 WITH MY 11 WEEK OLD DAUGHTER IN THE CAR IT HAPPENED AGAIN. FROM WHAT I'VE READ, THIS IS A VERY COMMON PROBLEM ON THESE VEHICLES, AND HAD I KNOWN THAT AT THE TIME I WOULD NOT HAVE PURCHASED THIS VEHICLE. IT IS UNSAFE NOT ONLY FOR THE DRIVER AND PASSENGER OF THE CARS, BUT ALSO ANYONE THAT JUST HAPPENS TO BE AROUND WHEN IT HAPPENS!! I CONSIDER MYSELF TO BE A STRONG PERSON, AND I HAVE BEEN DRIVING ON SEVERAL OCCASIONS WHEN THIS HAS HAPPENED, AND I COULD BARELY GET THE CAR SAFELY PULLED TO THE SIDE OF THE ROAD. I CANNOT AFFORD TO SPEND $600 FOR A REPAIR WHEN IT IS A FAULTY PART THAT THE MANUFACTURER SHOULD TAKE RESPONSIBILITY FOR!! *TR
Steering, Sep 20, 2011
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 25 MPH, THE ELECTRONIC POWER STEERING FAILED AND CAUSED THE STEERING WHEEL TO SEIZE. THE CHECK ENGINE WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE FAILURE RECURRED INTERMITTENTLY AT DIFFERENT SPEEDS. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIAN STATED THAT AN ELECTRICAL MODULE HAD TO BE REPLACED. THE CONTACT WAS UNAWARE OF THE EXACT PART. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.
Exterior lighting, Sep 17, 2011
REAR TURN SIGNAL BULBS BURN TOO HOT AND MELT BULB CONNECTION. FRONT TURN SIGNAL BULBS BURN TOO HOT AND MELT LENS HOUSING, CAUSING SEVERE DISCOLORATION IN HEADLAMP ASSEMBLY. HEADLAMP BECOMES VERY HOT TO TOUCH, COULD POSSIBLY START A FIRE. I HAVE READ MULTIPLE COMPLAINTS ON THIS ISSUE AND CANNOT UNDERSTAND WHY THIS HAS NOT BEEN A RECALL BY GM. I AM VERY FRUSTRATED. *TT
Seats, Steering, Sep 15, 2011
THE PASSENGER FRONT SEAT WENT TO ADJUST IT AND IT STARTED GOING UP AT AN ANGLE. IT GOT TILTED AND LOOSE, THE ONLY WAY TO CORRECT WAS TO PUT IT ALL THE WAY DOWN TO THE FLOOR BUT CAN FEEL IT ROCK. ALL I CAN THINK OF IS I AM SCREWED IN AN ACCIDENT. ALSO THE POWER STEERING INDICATOR COMES ON ALL THE TIME AND WHEN YOU GET AN OIL CHANGE, THEN IT DISAPPEARS FOR A LITTLE WHILE, THEN COMES ON AGAIN EVERYTIME YOU START THE CAR. *KB
Steering, Sep 15, 2011
TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT WAS DRIVING APPROXIMATELY 5 MPH AND ATTEMPTING A TURN WHEN THE STEERING WHEEL SEIZED. THE FAILURE RECURRED ON AN INTERMITTENT BASIS AND THE STEERING SERVICE LIGHT WOULD OCCASIONALLY ILLUMINATE. THE CONTACT WOULD SHUT THE VEHICLE OFF AFTER THE FAILURE AND UPON RESTART THE VEHICLE WOULD OPERATE AS NORMAL. THE VEHICLE WAS EXAMINED BY AN INDEPENDENT MECHANIC, WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 105,000. THE VIN WAS UNAVAILABLE.