2005 Chevrolet Malibu
Problems, recalls and owner-reported issues
Steering is the leading concern among 1,393 owner complaints filed for this model year. This is the 3rd highest complaint count among 26 Malibu model years with reports.
Of the 2005 reports, 65 involved a crash and 45 involved a fire. 69 people were injured and 3 people died.
What owners report most often
Recalls and investigations
SteeringJul 21, 2014
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.
Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.
Campaign 14E044000 on NHTSA.gov
Electrical system, wiringMay 14, 2014
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Any of the above failure conditions increases the risk of a crash.
GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Campaign 14V252000 on NHTSA.gov
Power train, automatic transmissionApr 30, 2014
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the PARK position, the transmission may not be in PARK. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.
Campaign 14V224000 on NHTSA.gov
Steering, electric power assist systemMar 31, 2014
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Campaign 14V153000 on NHTSA.gov
Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011
TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.
A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.
TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.
Campaign 11E009000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Representative owner complaints: engine
87 reports, newest first. Show all
Steering, Suspension, Engine and engine cooling, Electrical system, Exterior lighting, Interior lighting, Equipment, Aug 21, 2008
TL*THE CONTACT OWNS A 2005 CHEVROLET MALIBU. SINCE PURCHASING THE VEHICLE, THE ANTI THEFT DEVICE HAS FAILED REPEATEDLY, THE ENGINE MAKES A TICKING SOUND, THE STEERING WHEEL IS SLIPPING OR LOOSE, AND OIL LEAKS FROM THE ENGINE. WHILE DRIVING 45 MPH, THE DASHBOARD . VIBRATES. THE CONTACT HEARS A NOISE IN THE RADIO WHEN THE VEHICLE IS TURNED ON, THE ENGINE SERVICE LIGHT IS ILLUMINATED ON THE INSTRUMENT PANEL, THE INTERIOR LIGHTS FAILED, THE REMOTE START WOULD NOT START THE VEHICLE, AND THE ENGINE SHAKES ROUGHLY. THE CURRENT MILEAGE WAS 12,030 AND FAILURE MILEAGE WAS 100. UPDATED 09/24/08. *LJ THE CONSUMER STATED THERE WAS A PROBLEM WITH THE ENTIRE SUSPENSION. THE SHOCKS AND BEARINGS MADE A NOISY. THE HAZARD LIGHTS FAILED. UPDATED 09/30/08.*JB
Steering, Suspension, Service brakes, Hydraulic, Engine and engine cooling, Electrical system, Equipment, Jul 18, 2008
TL*THE CONTACT OWNS A 2005 CHEVROLET MALIBU. WHEN TURNING THE STEERING WHEEL, THE CONTACT HEARD A POPPING SOUND. THE FAILURE BEGAN SIX MONTHS AGO AND NOW IT IS CAUSING THE POWER STEERING TO FAIL. THE FAILURE WAS VERY SUBTLE AT FIRST, BUT NOW THE POWER STEERING FAILS FOR DAYS AT A TIME. THE AIR CONDITIONING WOULD ACTIVATE ON AND OFF, BUT NOW IT DOES NOT WORK AT ALL. THE DEALER STATED THAT THE POWER STEERING MODULE AND AIR CONDITIONING RESISTOR NEEDED TO BE REPLACED. THE CONTACT ALSO STATED THAT THE CONTROL PANEL IS WARM TO THE TOUCH AFTER DRIVING FOR SOME TIME. THE VEHICLE IS CURRENTLY WITH THE DEALER AND THE REPAIR WILL COST OVER $900. THE CURRENT MILEAGE WAS 70,000 AND FAILURE MILEAGE WAS 50,000. UPDATED 09/10/08. *LJ THE CONSUMER STATED THE SHOCKS WENT BAD, THE TIE ROD ENDS HAD TO BE REPLACED, THE CD BECAME STUCK IN THE CD PLAYER. THE REAR CALIPERS HAD TO BE REPLACED AND THE STARTER WORKED INTERMITTENTLY. UPDATED 09/12/08. *JB
Engine and engine cooling, Nov 27, 2007
ELECTRONIC PROBLEM . CAR STALLS WHEN DRIVING DOWN ROAD. GAUGES,WINDOWS,RADIO,HEAT,AIRCONDITIONING ALSO DON'T WORK PROPERLY WHEN THIS HAPPENS. NOT SAFE WHEN DRIVING, WE HAVE TO COAST CAR OFF ROAD TO GET STARTED. SOMETIMES IT WILL START RIGHT AWAY AND SOMETIMES IS DIFFICULT TO GET STARTED. WHEN STARTED SOMETIMES WILL STALL OUT WHEN PUT IN GEAR AND TAKES SEVERAL TIMES STARTING BEFORE IT WILL STAY RUNNING WHEN PUT IN GEAR. *TR
Engine and engine cooling, Jun 22, 2007
TL*THE CONTACT OWNS A 2005 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 45 MPH, THE VEHICLE BEGAN TO DECELERATE AND THE BRAKES STIFFENED. THE VEHICLE THEN STALLED AND THE REAR WHEELS LOCKED. THE ENGINE WILL RUN, BUT THE VEHICLE FAILS TO MOVE. THE FAILURE OCCURS EVERY TWO DAYS. IN ORDER FOR THE VEHICLE TO BE DRIVEN, THE CONTACT MUST WAIT APPROXIMATELY ONE HOUR BEFORE SHE CAN RESTART THE VEHICLE. THE DEALER WAS UNABLE TO DUPLICATE THE FAILURE. THE CURRENT MILEAGE IS 39,000 AND FAILURE MILEAGE WAS 35,000.
Engine and engine cooling, May 22, 2007, fire
2005 CHEVROLET MALIBU. CONSUMER WAS DRIVING WEST BOUND ON THE OHIO TURNPIKE WHEN SMOKE STARTED TO COME FROM UNDERNEATH THE HOOD. CONSUMER PULLED OVER THE VEHICLE WAS OVERCOME BY THE FIRE. *MC OHIO TRAFFIC CRASH REPORT. *TR
Engine and engine cooling, May 22, 2007
THE SERPENTINE BELT KEEPS BLOW OUT ON THE CAR, AND NOW FOR THE THIRD TIME IT HAS ASLO BLEW A HOSE . I AM SO INCONVINCED BY THIS GM PRODUCT. *AK
Engine and engine cooling, Electrical system, Feb 28, 2007
RE: 2005 CHEVY MALIBU SEDAN LS. (1). ON 2-11-07, CAR STARTED HARD; ACCELARATED POORLY & RAN ROUGH AT IDLE, W/'CHECK ENGINE LIGHT' FLASHING; IGNITION SWITCH MODULE WAS REPLACED (20,234 MILES). (2) ON 2-25-07, CHECK ENGINE LAMP WAS ON; A NEW CATALYTIC CONVERTER WAS ORDERED (20,554 MILES). *NM
Service brakes, Hydraulic, Engine and engine cooling, Jan 22, 2007
TL* - THE CONTACT OWNS A 2005 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT THE POPPING SOUND IN THE STEERING WHEEL HAS OCCURRED SINCE HE PURCHASED THE VEHICLE. THE CONTACT HAS A PROBLEM WITH HIS BRAKES. THE CALIPERS HAVE BEEN REPLACED THREE TIMES SINCE HE PURCHASED THE VEHICLE. THE CONTACT STATED THAT THEY WORKED FOR A FEW DAYS AND BEGAN TO SQUEAK EXCESSIVELY AGAIN. ALSO, THERE WAS AN EGG SMELL IN HIS CAR AND BEGAN A FEW MONTHS AFTER PURCHASING THE VEHICLE. THE CONTACT WOULD LIKE TO KNOW WHAT COULD BE DONE TO CORRECT THE ONGOING VEHICLE INCIDENTS/FAILURES. *AK
Steering, Service brakes, Hydraulic, Engine and engine cooling, Power train, Exterior lighting, Electrical system, Oct 12, 2006
EMAIL (IN) REQUESTING AN INVESTIGATION OF GENERAL MOTORS RE THEIR DANGEROUS & DEFECTIVE PRODUCTS. *TS *NM UPDATED 2/15/2007 - THE CONSUMER SMELLED ANTIFREEZE COMING THROUGH THE AIR VENTS. THE DRIVER'S SIDE HEADLIGHT HAD TO BE REPLACED. PROBLEM WITH BRAKES. A STEERING GEAR ASSOCIATED WITH THE RACK AND PINION WAS REPLACED. THE TRANSMISSION HESITATED. THE CONSUMER HEARD A KNOCKING NOISE WHEN TURNING THE STEERING WHEEL. PASSENGER SIDE FRONT TURN SIGNAL FAILED. THE DASH LIGHT AND TAIL LIGHT FAILED. *NM
Steering, Engine and engine cooling, Fuel system, Gasoline, Feb 16, 2006
DT*: THE CONTACT STATED THERE IS A KNOCK IN THE STEERING WHEN TURNING THE STEERING WHEEL. THIS STARTED TWO WEEKS AFTER PURCHASE. THE DEALERSHIP DETERMINED A NEW INTERMITTENT STEERING SHAFT WAS MALFUNCTIONING. UPDATED 3/9/2006 - THE CHECK ENGINE ILLUMINATED AND THE TECHNICIAN FOUND A LEAK AT THE SENDER HOSE TO THE CANISTER AND PURGE VALVE LEAKING. *NM
Engine and engine cooling, Structure, Jan 17, 2006, crash
DT*: THE CONSUMER STATED THE ENGINE STALLED WITHOUT PRIOR WARNING. WHEN THIS OCCURRED THERE WAS A LOSS OF ALL POWER AND NO WARNING LIGHTS ILLUMINATED. THE CONSUMER WAS DRIVING AROUND A SHARP CURVE WHEN THE ENGINE STALLED AND LOST CONTROL OF THE VEHICLE. ALTHOUGH THERE WAS A CRASH, THERE WERE NO INJURIES OR DAMAGE TO THE VEHICLE. THE POLICE WERE NOT CONTACTED. THE VEHICLE WAS SEEN BY A DEALER, BUT THE SERVICE DEPARTMENT WAS UNABLE TO DUPLICATE THE PROBLEM. IN ADDITION TO THE STALLING PROBLEM, THE TRUNK LID LEAKED ALLOWING RAIN TO ENTER THE TRUNK COMPARTMENT. THE TRUNK CARPETING WAS REPLACED, BUT THE TRUNK LID CONTINUES TO LEAK. PRIOR TO THE PROBLEMS, THE VEHICLE WAS EXPOSED TO A HURRICANE BUT DID NOT HAVE ANY FLOOD DAMAGE. *JB
Engine and engine cooling, Jan 13, 2005
CAR IS LESS THAN TWO WEEKS OLD AND UNDER 400 MILES ON THE ODOMETER. CONSTANT STALLING AND EVENTUALLY DIFFICULT TO START. CAR HAD TO BE TOWED TO THE DEALERSHIP. DEALER SERVICE DEPT HAS DETERMINED THAT THE MASS AIRFLOW SENSOR IS DEFECTIVE AND NEEDS TO BE REPLACED. AWAITING DELIVERY OF REPLACEMENT PART. *NM