2005 Chevrolet Malibu
Problems, recalls and owner-reported issues
Steering is the leading concern among 1,393 owner complaints filed for this model year. This is the 3rd highest complaint count among 26 Malibu model years with reports.
Of the 2005 reports, 65 involved a crash and 45 involved a fire. 69 people were injured and 3 people died.
What owners report most often
Recalls and investigations
SteeringJul 21, 2014
Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.
A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.
Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.
Campaign 14E044000 on NHTSA.gov
Electrical system, wiringMay 14, 2014
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Any of the above failure conditions increases the risk of a crash.
GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Campaign 14V252000 on NHTSA.gov
Power train, automatic transmissionApr 30, 2014
General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.
If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the PARK position, the transmission may not be in PARK. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.
Campaign 14V224000 on NHTSA.gov
Steering, electric power assist systemMar 31, 2014
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Campaign 14V153000 on NHTSA.gov
Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011
TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.
A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.
TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.
Campaign 11E009000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Representative owner complaints: exterior lighting
210 reports, newest first. Show all
Electrical system, Exterior lighting, Oct 17, 2014, fire
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. WHILE OPERATING THE VEHICLE, A BURNING ODOR WAS PRESENT INSIDE THE VEHICLE. AFTER EXAMINING THE VEHICLE THE CONTACT DISCOVERED THAT THE BURNING ODOR WAS COMING FROM THE HEAD LIGHTS. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE HEAD LIGHT WIRE HARNESS WAS FAULTY. THE VEHICLE WAS REPAIRED, BUT THE FAILURE CONTINUED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 30,000.
Exterior lighting, Oct 4, 2014
FRONT TURN SIGNAL SOCKETS MELTED. *TR
Steering, Service brakes, Hydraulic, Power train, Electrical system, Exterior lighting, Vehicle speed control, Electronic stability control (ESC), Sep 25, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT RECEIVED RECALL NOTIFICATIONS FOR NHTSA CAMPAIGN NUMBER: 14V224000 (POWER TRAIN), NHTSA CAMPAIGN NUMBER: 14V153000 (STEERING), AND NHTSA CAMPAIGN NUMBER: 14V252000 (ELECTRICAL SYSTEM, ELECTRONIC STABILITY CONTROL, EXTERIOR LIGHTING, SERVICE BRAKES, HYDRAULIC, VEHICLE SPEED CONTROL). THE PARTS NEEDED TO REPAIR THE VEHICLE WERE UNAVAILABLE. THE MANUFACTURER WAS NOT NOTIFIED. THE CONTACT HAD NOT EXPERIENCED A FAILURE.
Exterior lighting, Structure, Service brakes, Sep 22, 2014
I GOT AN IMPORTANT SAFETY RECALL MESSAGE IN THE MAIL. SO I NEED TO MAKE AN APPOINTMENT AND I WANT TO DO IT ONLINE. THE REASON FOR BEING RECALLED SHOULD BE IN YOUR RECORDS. *TR
Service brakes, Hydraulic, Electrical system, Exterior lighting, Vehicle speed control, Electronic stability control (ESC), Sep 22, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT RECEIVED A RECALL NOTIFICATION FOR NHTSA CAMPAIGN NUMBER: 141V252000 (ELECTRICAL SYSTEM, ELECTRONIC STABILITY CONTROL, EXTERIOR LIGHTING, SERVICE BRAKES, HYDRAULIC, VEHICLE SPEED CONTROL); HOWEVER, THE PART NEEDED TO REPAIR THE VEHICLE WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT NOTIFIED. THE CONTACT HAD NOT EXPERIENCED A FAILURE.
Exterior lighting, Sep 5, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE HEADLIGHT COVERS BECAME FOGGY CAUSING VISIBILITY AT NIGHT TO BECOME DIFFICULT. THE VEHICLE WAS TAKEN TO A DEALER AND THE HEAD LIGHT COVERS WERE REPLACED. THE REPLACED HEADLIGHT COVERS BECAME FOGGY AFTER SOME TIME. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE MILEAGE WAS 10,000.
Exterior lighting, Aug 28, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU MAXX. THE CONTACT STATED THAT THE AMBER LIGHTS BURNED OUT AND MELTED THE PLASTIC SHIELD. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 124,370. UPDATED 10/10/14*CN THE CONSUMER STATED THE LIGHTS WERE NOT BURNED OUT. THE PLASTIC COVE OVER THE RUNNING LIGHTS MELTED AND THE RIGHT TURN SIGNAL FAILED. THE TECHNICIAN ADVISED ALL LIGHT S NEEDED TO BE REPLACED BUT, WOULD NOT ASSIST WITH THE REPAIRS DUE TO THE AGE OF THE VEHICLE. UPDATED 05/18/2015 *JS
Electrical system, Exterior lighting, Aug 22, 2014
DAY TIME RUNNING LIGHTS IN HEADLIGHTS OVERHEAT MELTING BULB BASE AND SOCKET. HAVE BEEN REPLACED MULTIPLE TIMES AND KEEPS HAPPENING. AFRAID OF POTENTIAL ELECTRICAL FIRE OR BULBS BURN OUT AND BLINKERS WILL NOT WORK WHICH COULD CAUSE A WRECK. *TR
Steering, Service brakes, Hydraulic, Power train, Electrical system, Exterior lighting, Vehicle speed control, Electronic stability control (ESC), Aug 14, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT RECEIVED A RECALL NOTIFICATION FOR NHTSA CAMPAIGN NUMBER: 14V252000 (ELECTRICAL SYSTEM, ELECTRONIC STABILITY CONTROL, EXTERIOR LIGHTING, SERVICE BRAKES, HYDRAULIC, VEHICLE SPEED CONTROL); HOWEVER, THE PARTS NEEDED FOR THE REPAIR WERE UNAVAILABLE. THE DEALER WAS UNCERTAIN WHEN THE PARTS WOULD BE AVAILABLE. THE MANUFACTURER WAS NOTIFIED AND INFORMED THE CONTACT THAT THE VEHICLE WAS ALSO INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V153000 (STEERING) AND NHTSA CAMPAIGN NUMBER: 14V224000 (POWER TRAIN). THE CONTACT MENTIONED THAT THE VEHICLE HAD EXHIBITED THE FAILURE RELATED TO THE STEERING MULTIPLE TIMES. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.
Service brakes, Hydraulic, Electrical system, Exterior lighting, Vehicle speed control, Electronic stability control (ESC), Aug 12, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 14V252000 (ELECTRICAL SYSTEM, ELECTRONIC STABILITY CONTROL, EXTERIOR LIGHTING, SERVICE BRAKES, HYDRAULIC, VEHICLE SPEED CONTROL); HOWEVER, THE PARTS NEEDED FOR THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOTIFIED. THE CONTACT HAD NOT EXPERIENCED A FAILURE.
Electrical system, Exterior lighting, Aug 5, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN NUMBER: 14V252000 (ELECTRICAL SYSTEM, ELECTRONIC STABILITY CONTROL, EXTERIOR LIGHTING, SERVICE BRAKES, HYDRAULIC, VEHICLE SPEED CONTROL); HOWEVER, THE PART NEEDED FOR THE REPAIR WAS UNAVAILABLE. THE DEALER DID NOT KNOW WHEN THE PART WOULD ARRIVE. THE MANUFACTURER WAS NOTIFIED. THE CONTACT HAD NOT EXPERIENCED A FAILURE.
Exterior lighting, Aug 1, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE DRIVER'S SIDE-TURNING SIGNAL FAILED TO ACTIVATE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING, WHO STATED THAT THE LIGHT FAILED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.
Steering, Exterior lighting, Service brakes, Jul 21, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE POWER STEERING FAILED INTERMITTENTLY. THE CONTACT STATED THAT THE VEHICLE RESUMED NORMAL FUNCTIONED IMMEDIATELY AFTER BEING RESTARTED. THE CONTACT MENTIONED THAT HE RECEIVED A NOTIFICATION FOR RECALL NHTSA CAMPAIGN NUMBER: 14V153000 (STEERING) AND NHTSA CAMPAIGN NUMBER: 14V252000 (ELECTRICAL SYSTEM, ELECTRONIC STABILITY CONTROL, EXTERIOR LIGHTING, SERVICE BRAKES, HYDRAULIC, VEHICLE SPEED CONTROL). THE CONTACT STATED THAT THE MANUFACTURER HAD EXCEEDED THE REASONABLE AMOUNT OF TIME FOR THE REPAIRS. THE DEALER STATED THE PARTS WERE NOT AVAILABLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT TAKEN FOR DIAGNOSTIC TEST. THE FAILURE MILEAGE WAS 70,000 AND THE CURRENT MILEAGE WAS 87,000. UPDATED 08/27/14*LJ UPDATED 09/18/2014 *JS
Electrical system, Exterior lighting, Jul 17, 2014
I PURCHASED THIS VEHICLE USED AND HAVE HAD AN ELECTRICAL PROBLEM WITH THE PASSENGER HEADLIGHTS.GOING ON AND OFF.I HAVE REPLACED THE WIRE HARNESS 7 TIMES IN 2 YEARS.IS THEIR A RECALL ON THESE CARS FOR THE HEADLIGHT ISSUES.IF SO I NEED TO BE NOTIFIED ASAP BEFORE THEIR IS A FIRE IN MY CAR.I AM A HANDICAP MOTHER THAT NEEDS HER CAR. *TR
Electrical system, Exterior lighting, Service brakes, Jun 19, 2014
WHILE TRAVELING HOME I WAS PULLED OVER BY A STATE TROOPER. I WAS TOLD I WAS NOT USING MY SIGNAL LIGHTS AND MY BRAKE LIGHTS WERE NOT WORKING. FOR THE PAST FEW WEEKS MY ABS LIGHT HAS BEEN COMING ON BUT I JUST HAD BRAKES PUT ON MY CAR. WHEN I DRIVE IN THE RAIN MY BRAKE PETAL GOES ALMOST TO THE FLOOR BEFORE I CAN STOP AND MY CAR MAKES STRANGE SCRUBBING NOISES FROM TIME TO TIME. AS ADVISED I HAD MY LIGHTS CHECKED BY A PROFESSIONAL AND IT WAS FOUND MY LIGHTS SEEMED TO BE BURNED/MELTED AT THE BOTTOM WHERE THE BULBS CONNECT TO THE BASE. I HAVE REPLACED THEM SEVERAL TIMES AND DO NOT UNDERSTAND WHY THEY HAVE TO BE REPLACED SO OFTEN. DUE TO THESE ISSUES I AM AFRAID TO DRIVE IN THE RAIN AND CONSTANTLY CHECK MY BRAKE AND SIGNAL LIGHTS. *TR
Steering, Electrical system, Exterior lighting, May 30, 2014
A 2005 CHEVROLET MALIBU MAXX LS. 156964 MILEAGE. THE STEERING WHEEL EMITTED A CLUCKING AND A CREAKING NOISE WHILE MAKING A TURN. A CLAPPING REPEATED NOISE SOMEWHERE IN THE WHEELS HAS APPEARED ALSO. BLINKERS BURNED OUT TOO OFTEN AND THE PLASTICS THAT COVER THEM ARE MELT DOWN. IF IT STAYS MORE THAN 10 MINUTES STOPPED AFTER DRIVING A WHILE, THE TEMPERATURE GAUGE START RISING TO THE OVERHEAT POINT, BUT IF YOU TURN ON THE AIR CONDITIONING IT COMES BACK TO THE MEDIUM READING MEASUREMENT GAUGE. *TR
Exterior lighting, May 22, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT WHILE TRAVELING 40 MPH, THE INSTRUMENT PANEL LIGHTS FAILED. THE CONTACT MENTIONED THAT THE DIRECTIONAL SIGNALS INDEPENDENTLY ACTIVATED WITHOUT BEING ENGAGED. THE FAILURE RECURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 9,000 AND THE CURRENT MILEAGE WAS 9,127.00.
Exterior lighting, May 22, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE BRAKE LIGHTS FAILED TO ILLUMINATE WHEN BEING DEPRESSED. THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE BULB NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 14V252000( ELECTRICAL SYSTEM , ELECTRONIC STABILITY CONTROL , EXTERIOR LIGHTING , SERVICE BRAKES, HYDRAULIC , VEHICLE SPEED CONTROL ). THE APPROXIMATE FAILURE MILEAGE WAS 155,000.
Exterior lighting, May 21, 2014, fire
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE DAY TIME RUNNING LIGHTS ON THE PASSENGER'S SIDE MALFUNCTIONED. THE LIGHT OVER HEATED AND MELTED THE BULB SOCKET. THE FAILURE RECURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS NOT REPAIRED OR DIAGNOSED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 23,000.
Electrical system, Exterior lighting, May 17, 2014
THE DRIVERS SIDE TURN SIGNAL BULB KEEPS BURNING OUT. I HAVE REPLACED THE BULB TWICE BUT IT CONTINUES TO BURN OUT. THERE ARE MANY OTHER COMPLAINTS ABOUT THIS ISSUE. *JS
Electrical system, Exterior lighting, Engine, Apr 22, 2014
WE BOUGHT A 2005 CHEVY MALIBU CLASSIC BASE MODEL FROM A REPUTABLE DEALER. EVERYTHING WAS WORKING FINE UNTIL MY SON FLIPPED THE SWITCH ON THE TURN SIGNAL INDICATOR FOR THE LIGHTS FROM "AUTO" TO FULL LIGHTS AT NIGHT. THE DASH CLUSTER ILLUMINATION WENT OUT ALONG WITH THE RADIO BACK LIGHTING, HVAC BACK LIGHTING, DOOR LOCK AND WINDOW SWITCH LIGHTING. THE DOME LIGHT STOPPED WORKING. THE DOME LIGHT HAD BURNED WIRES AND THE PLASTIC FIXTURE WAS BURNED. REPLACED IT BACK TO THE HARNESS. FUSES KEPT BLOWING. HAVE SINCE TRIED REPLACING THE TURN INDICATOR/LIGHTS/WIPER MODULE, THE DIMMER SWITCH, AND DASH CLUSTER, UPON INSPECTING THE BODY CONTROL MODULE I FOUND CORRODED MODULE CONNECTORS THAT WERE CORRODED AND BURNED. NOW THE CAR WON'T START AND THE SUSPECT IS THE ANTI-THEFT SYSTEM. THIS IS CLEARLY AN ELECTRICAL MALFUNCTION FROM THE ASSEMBLY LINE AND THOUSANDS OF DOLLARS IN WASTE BY MYSELF MY SON AND OTHERS REPORTING ACROSS THE INTERNET WITH THE SAME PROBLEMS AS OURSELVES. *TR
Exterior lighting, Apr 13, 2014
I PURCHASED THIS VEHICLE YESTERDAY AND UPON INSPECTION LAST NIGHT I REALIZED THAT THE ORANGE PLASTIC DOME THAT FITS OVER THE LAMP FOR THE PASSENGER SIDE BLINKER IS UNATTACHED, WHEN MY FATHER LOOKED FURTHER INTO IT HE BECAME AWARE THAT THE WIRES ARE MELTED AND SO IS THE PART OF THE ORANGE PIECE THAT ATTACHES, UPON FURTHER RESEARCH IT SEEMS THAT THIS IS A PROBLEM THAT MANY OWNERS OF THIS MODEL HAVE ENCOUNTERED, IS THERE A RECALL OR SOMETHING ON THIS TO HAVE IT REPLACED? *JS
Fuel system, Gasoline, Exterior lighting, Feb 24, 2014
THE CAR STOPS WHEN DRIVING ALSO THE EXTERIOR LIGHT HAVE BURNED OUT THE CASING THAT HOLDS THE BULBS ARE MELTED. *TR
Exterior lighting, Dec 18, 2013, fire
TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE PASSENGER SIDE TURN SIGNAL FAILED. THE CONTACT MENTIONED THAT AFTER INSPECTING THE VEHICLE, HE NOTICED THAT THE BULB HAD OVERHEATED AND CAUSED THE MATERIAL OF THE CASING TO MELT. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 95,000.
Exterior lighting, Dec 1, 2013, fire
WHILE TURNING LEFT THE ORANGE GLOBE IN THE HEADLIGHT ASSEMBLY MELTED AND CAUSED LIGHT BULB TO BURN PLASTIC. I CONTACTED THE COMPANY GENERAL MOTORS BEFORE ABOUT THE DISCOLORATION OF MY HEADLIGHT ASSEMBLY AND THEY SAID THEY HAD NOT RECEIVED ANY PRIOR COMPLAINTS. I WORK FOR A PARTS STORE AND I HAD NOTICED ALMOST EVERY (80%) 2005 THAT CAME IN FOR LIGHT BULB REPLACEMENT HAS THIS PROBLEM. MY DAUGHTER HAS A MALIBU MAX 2005. SHE HAD TO REPLACE HER ASSEMBLIES WHICH HAD BURNED WORSE, AFTER SHE WENT TO LOCAL CHEVROLET DEALER AND THEY WOULD NOT REPLACE THEM. SHE PURCHASED AFTER MARKET LIGHTS AT ABOUT $65 EACH VERSUS THEIR $165 PRICE NOT COUNTING LABOR THEY WOULD OF CHARGED. IT'S VIN #[XXX]. GM HAS A PROBLEM AND WILL NOT DO ANYTHING TO FIX IT. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR