2005 Chevrolet Malibu

Problems, recalls and owner-reported issues

Steering is the leading concern among 1,393 owner complaints filed for this model year. This is the 3rd highest complaint count among 26 Malibu model years with reports.

Complaints by model year
  1. 1,393

Of the 2005 reports, 65 involved a crash and 45 involved a fire. 69 people were injured and 3 people died.

Primary concernSteering711 reports · 51% of complaints
Owner complaints1,393Filed with NHTSA
Recall relationship6 safety recallsNHTSA campaign records

What owners report most often

  1. Steering711
  2. Electrical system261
  3. Exterior lighting210
  4. Seats102
  5. Service brakes95
  6. Power train70
  7. Engine62
  8. Fuel system47

Recalls and investigations

  1. SteeringJul 21, 2014

    Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.

    A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.

    Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.

    Campaign 14E044000 on NHTSA.gov

  2. Electrical system, wiringMay 14, 2014

    General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.

    Any of the above failure conditions increases the risk of a crash.

    GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.

    Campaign 14V252000 on NHTSA.gov

  3. Power train, automatic transmissionApr 30, 2014

    General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.

    If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the ‘PARK’ position, the transmission may not be in ‘PARK.’ If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

    GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.

    Campaign 14V224000 on NHTSA.gov

  4. Steering, electric power assist systemMar 31, 2014

    General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

    If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

    GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.

    Campaign 14V153000 on NHTSA.gov

  5. Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011

    TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.

    A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.

    TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.

    Campaign 11E009000 on NHTSA.gov

  6. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

Representative owner complaints: fuel system

46 reports, newest first. Show all

  1. Fuel system, Gasoline, Electrical system, Nov 16, 2011

    VEHICLE HAS FAILED TO START AFTER DRIVING AND THEN PARKING. FIRST TIME HAD VEHICLE TOWED TO S REPAIR SHOP. THEY REPLACED FUEL PUMP AND INSTALLED A NEW FUEL FILTER. VEHICLE STILL DID NOT START. I RESEARCHED THE PROBLEM ON THE WEB. I FOUND SEVERAL COMPLAINTS . I FOUND THAT THE PROBLEM WAS THE VEHICLE ANTI- THEFT DEVICE. IT MALFUNCTIONS AND SHUTS THE FUEL INJECTORS DOWN. I FOUND A FIX ON THE WEB, YOU HAVE TO TURN THE KEY ON FOR 10 TO 15 MINUTES UNTIL THE VEHICLE THEFT LIGHT QUITS BLINKING TURN KEY TO THE OFF POSITION REMOVE THE KEY WAIT 1 TO 2 MINUTES AND THEN START VEHICLE IT WORKS. THIS IS A TEMPORARY FIX IT WILL HAPPEN AGAIN. IT HAS HAPPENED TO ME TWO MORE TIMES. I CALLED THE LOCAL CHEVROLET DEALERSHIP AND INQUIRED TO SEE IF THEY HAD HEARD OR HAVE SEEN THIS PROBLEM I WAS TOLD THAT THE PROBLEM HAS BEEN AROUND SINCE 2002 AND THERE HAS NOT BEEN A RE-CALL FOR THE PROBLEM. I CALLED CHEVROLET AND INFORMED THEM OF THE PROBLEM. THEIR RESPONSE WAS THAT THEY WERE NOT AWARE OF THE PROBLEM. ACCORDING TO THE DEALERSHIP GM HAS BEEN AWARE OF THE PROBLEM FOR YEARS. AND THEY HAVE NOT DONE A THING TO CORRECT THE PROBLEM. ACCORDING IT WILL COST $500.00 TO REPLACE THE DEFECTIVE PARTS. THIS IN MY OPINION IS TOTALLY UNACCEPTABLE. THIS IS A POTENTIAL SAFETY HAZARD PUTTING PEOPLE IN DANGER. *TR

  2. Fuel system, Gasoline, Oct 20, 2011

    FUEL LEVEL SENSOR FAILED CAUSING THE FUEL GAUGE TO BE ERRATIC..ALSO CAR WILL NOT PASS INSPECTION BECAUSE OF THE CHECK ENGINE LIGHT BEING ON..I SEE OTHER GM CARS OF DIFFERENT MODELS HAVE HAD RECALLS ON THIS PARTICULAR PART. THE REPAIR WILL COST ME $600 FOR THE CAR TO PASS INSPECTION. *TR

  3. Fuel system, Gasoline, Oct 7, 2011

    TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE FUEL GAUGE FAILED AND WOULD NOT PROVIDE AN ACCURATE READING WHEN FULL OR EMPTY. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO REPLACES THE FUEL LEVEL SENSOR. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 61,760.

  4. Fuel system, Gasoline, Sep 27, 2011

    MY 2005 CHEVY MALIBU IS EXPERIENCING AN ISSUE WITH THE FUEL GAUGE IN REGARDS TO EVERY TIME I FILL UP ON GAS. AFTER THE NOZZLE CLICKS ONCE LETTING ME KNOW THAT IT IS FULL, I TAKE THE NOZZLE OUT. WHEN I START THE CAR, THE GAS NEEDLE GOES UP TO FULL AND STAYS THERE FOR ABOUT 3 MILES OR SO. THEN IT SUDDENLY GOES TO EMPTY AND I GET THE LOW FUEL MESSAGE, THE STEADY CHECK ENGINE LIGHT AND THE CHIME. AFTER DRIVING 30 MORE MILES, THE NEEDLE FIXES IT SELF AND GOES TO THE CORRECT LEVEL OF GAS. IT WORKS FINE FOR THE REST OF THE TIME UNTIL I FILL UP AGAIN. THE LOW FUEL MESSAGE GOES AWAY AND THE LIGHT ON THE DASH BOARD GOES AWAY TOO. THIS IS VERY SIMILAR TO A RECENT MESSAGE MY FATHER-IN-LAW RECEIVED FROM GM CONCERNING HIS 2005 CHEVY ENVOY. HE RECEIVED A LETTER REGARDING A SPECIAL COVERAGE FOR FAILING FUEL GAUGE SENSORS. THE DESCRIPTION IN THE LETTER IS VERY SIMILAR TO MY SAME PROBLEM. *TT

  5. Steering, Engine and engine cooling, Fuel system, Gasoline, Electrical system, Exterior lighting, Air bags, Electronic stability control (ESC), Jun 8, 2011

    COMPLETE AND TOTAL LOCK UP OF POWER STEERING; BATTERY LIGHT FLICKS ON AND THEN EVERYTHING LOCKS UP UNTIL YOU REPLACE THE GAS PEDDLE FOR ABOUT 3 SECONDS. MY LIGHTS RANDOMLY FLASH AND REAR BULBS ON THE DRIVER SIDE BLOW EVERY 3 DAYS. MY TURN SIGNALS WILL SPORADICALLY BLINK AND THE WIPER BLADES GO OFF WITH OUT WARNING OR BEING PROMPTED. EVEN WITH NO KEYS NEAR OR IN THE CAR IT WILL NOT TURN OVER TO START THE CAR UNTIL YOU FLOOR THE GAS PEDDLE AND HOLD IT THERE FOR 3-5 SECONDS. MY RADIO READS AT -19* ALL THE TIME AND THE CD PLAYER HAS NEVER WORKED CORRECTLY. WHEN GOING FROM 0 TO 50 GETTING ON THE PARKWAY (HIGHWAY) THE WHOLE CAR LOCKS UP AND LOSES POWER INCLUDING THE STEERING RADIO AND LIGHTS UNLESS YOU COMPLETELY RELEASE THE GAS THEN START TO GO AGAIN. IM SO HIGHLY FRUSTRATED AND CHEVY REFUSES TO FIX IT EVEN THOUGH THESE ARE ALL RECALLED PROBLEMS BUT MY VIN DOESN'T FALL IN THERE "BRACKET". *TR

  6. Fuel system, Gasoline, Fuel system, Other, Jun 2, 2011

    TL*THE CONTACT 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT HIS FUEL GAUGE INDICATED THAT THERE WAS NO FUEL OR LOW FUEL WHEN THE TANK WAS ACTUALLY FULL. THE MANUFACTURER REFERRED THE CONTACT TO THE DEALER; HOWEVER, DUE TO THE COST, THE CONTACT REPAIRED THE VEHICLE HIMSELF. THE FAILURE MILEAGE WAS 65,000 AND THE CURRENT MILEAGE WAS 75,000. THE CONSUMER STATED THE FUEL GAUGE READ EMPTY ALL THE TIME. THE CONSUMER'S SON INSTALLED A USED FUEL PUMP AND WIRING HARNESS. HOWEVER, THE PROBLEM CONTINUED. UPDATED 11/18/11

  7. Fuel system, Gasoline, May 5, 2011

    2005 CHEVY MALIBU. GAS GAUGE STARTED GIVING INCORRECT READINGS RESULTING IN CAR RUNNING OUT OF GAS AND STALLING, UNABLE TO RESTART. GAUGE NOW WILL ALWAYS READ COMPLETELY FULL WHEN STARTING CAR, THEN AFTER A FEW MINUTES, WILL FAIL AND DROP ALL THE WAY TO COMPLETELY EMPTY. I HAVE SPOKEN TO MANY OTHER GM OWNERS AND SEVERAL OF THEM HAVE EXPERIENCED THE SAME ISSUE, COSTING THEM ALMOST $1,000 IN REPAIRS TO GET THE GAUGE/FLOAT REPLACED. THIS IS A SERIOUS AND POTENTIALLY A VERY DANGEROUS PROBLEM BECAUSE PEOPLE COULD RUN OUT OF GAS AND BE STRANDED MILES FROM HELP AND THIS COULD HAPPEN IN ADVERSE OR FREEZING WEATHER CONDITIONS. IF CHILDREN HAPPEN TO BE IN THE CAR, THE SERIOUSNESS OF THIS IS CONSIDERABLY HIGHER. I FEEL THIS IS A MAJOR AND WIDESPREAD DEFECT AND THAT THIS PARTICULAR PIECE OF EQUIPMENT SHOULD BE RECALLED AND FIXED AT NO COST TO THE CUSTOMER. I HAVE OWNED GM CARS MY ENTIRE LIFE AND I WOULD THINK THAT THEY WOULD CORRECT THIS AND KEEP THEIR DEDICATED CUSTOMERS SAFE AND SATISFIED. *TR

  8. Fuel system, Gasoline, Apr 29, 2011

    TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACTS WAS DRIVING APPROXIMATELY 35 MPH WHEN A WARNING ALARM SOUNDED IN THE VEHICLE. THE FUEL LEVEL GAUGE WAS PROVIDING A READING OF EMPTY AND BEGAN FLUCTUATING ERRATICALLY. THE VEHICLE WAS RECENTLY REFUELED TO FULL CAPACITY. IN ADDITION, THE CHECK ENGINE WARNING LIGHT WAS ILLUMINATED. THE CONTACT CONTINUED TO DRIVE AT A SLOWER SPEED UNTIL THE COMPONENTS RESUMED NORMAL OPERATION. THE CONTACT STATED THAT THE FAILURE RECURRED SPORADICALLY WHENEVER THE VEHICLE WAS REFUELED. THE DEALER WAS CONTACTED AND INFORMED THE CONTACT THERE WERE NO RECALLS FOR THE FAILURE AND THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.

  9. Fuel system, Gasoline, Aug 27, 2010

    2005 CHEVROLET MALIBU LS WITH 3.5 V6 ENGINE. FUEL GAUGE READS EMPTY AND CHECK ENGINE LIGHT COMES ON AFTER EVERY REFILL OF FUEL TANK. PROBLEM HAS BEEN CONTINUAL SINCE 7/12/ 2010. *TR

  10. Fuel system, Gasoline, Electrical system, Exterior lighting, Aug 13, 2010, fire

    PURCHASED 2005 CHEVROLET MALIBU IN MAY, 2009. ONGOING PROBLEMS WITH BRAKE AND TURN SIGNAL LIGHTS NOT WORKING. ATTEMPTED REPLACEMENT AND REPAIR BY MECHANIC. LIGHTS REMAINED INOPERABLE AS DID FUEL GAUGE BY 80,000 MILES. WHILE PARKED, CAR IGNITED FROM UNDER CENTER CONSOLE, DOOR LOCKS ENGAGED, AND INTERIOR BURNED. TOTAL LOSS OF AUTO AND CONTENTS. *TR

  11. Steering, Suspension, Fuel system, Gasoline, Electrical system, May 5, 2010

    I HAVE A 2005 CHEVY MALIBU, BOUGHT BRAND NEW, I'VE HAD PROBLEMS FROM THE START WITH THIS CAR. THE RACK & PINION HAS BEEN REPLACED TWICE. THE HUB BEARINGS HAVE HAD TO BE REPLACED, THE REAR STABILIZER BAR NEEDS REPLACING. I HAVE A GAS CAP ISSUE, NOW TO TOP IT ALL OFF, I'VE BEEN HAVING ISSUES WHERE I AM DRIVING AND I START TO ACCELERATE AND THE STEERING WHEEL LOCKS UP, I HAVE BEEN ON THE FREEWAY SEVERAL TIMES WHEN THIS HAPPENS. THIS IS A VERY DANGEROUS SITUATION, GM WILL DO NOTHING ABOUT THIS. THEY KNOW THAT THE 2005 MALIBU IS A DANGEROUS CAR BUT WILL NOT RECALL AT ALL. *TR

  12. Engine and engine cooling, Fuel system, Gasoline, Apr 23, 2010

    I OWN A 05 PRE-OWNED CHEVY MALIBU THAT WAS IN PRESTINE CONDITION WHEN BUYING. AFTER HAVING FOR ABOUT 6 MONTHS THE FUEL GAUGE STARTED ACTING ERRATICALLY AND THE CHECK ENGINE LIGHT STAYS ON AS A CAUSE OF THIS ISSUE. I WAS TOLD IT WILL COST ME $800 TO FIX THE ISSUE. ALSO THE AIR CONDITIONING UNIT HAS GONE OUT DUE TO A FAULTY PART (TOLD BY A MECHANIC). I GOOGLED THIS ISSUE AND SO MANY OTHER PURCHASERS OF THE SAME VEHICLE ARE HAVING THE SAME ISSUES WITH THE AIR CONDITIONING AND THE FUEL GAUGE. THIS IS NOT RIGHT AND GM HAS TO KNOW THAT THESE PARTS ARE FAULTY. I AM A WORKING MOTHER OF 3 WHO CANNOT AFFORD TO HAVE THIS FIXED AND BECAUSE OF THIS I CANNOT RENEW BY TAGS ON MY CAR DUE TO THE CHECK ENGINE LIGHT BEING ON. *TR

  13. Steering, Fuel system, Other, Electrical system, Nov 17, 2009

    I HAVE A 2005 MALIBU,AND HAVE HAD A CLUNKING NOISE IN THE STEERING SINCE APPROX. 40,000MILES. I HAVE TAKEN IT TO THE GARAGE SEVERAL TIMES AND THEY HAVE TOLD ME THAT CHEVROLET DID NOT MAKE A PLACE TO LUBRICATE THE JOINTS INSIDE THE COLUMN SO THAT THEY DRY OUT QUICKLY,AND ARE BANGING TOGETHER AND IT IS NOTHING TO WORRY ABOUTI DO NOT AGREE,ANYTHING CONSTANTLY CLANGING AGAINST ANOTHER OBJECT IS EVENTUALLY GOING TO WEAR OUT. I ALSO JUST HAD MY FUEL TANK,FUEL SENSOR REPLACED,AT THE COST OF 600. IT STARTED GIVING FALSE READINGS AND THEN GOT INCREASINGLY WORSE UNTIL IT DID NOT WORK ANYMORE. MY EXTERIOR LIGHTING IS ALSO MESSED UP. I HAVE TO REPLACE BULBS FREQUENTLY AND IT LOOKS LIKE THE BASE OF THE BULB IS MELTED WHEN THEY TAKE THEM OUT. I HAD CONTACTED MY LOCAL DEALER ON THESE ISSUES AND THEY STATED NO RECALLS . *TR

  14. Fuel system, Gasoline, Oct 25, 2009

    TANK FUEL LEVEL GAUGE DOES NOT SHOW ACCURATE AMOUNT OF FUEL IN TANK. *TR

  15. Fuel system, Gasoline, Dec 15, 2008

    DRIVING ALONG, ALL OF A SUDDEN NO POWER. THEN I HAD POWER AND THEN I DIDN'T. THE FUEL PUMP WENT OUT. THIS CAR HAS ONLY 58,000 MILES ON IT. THE FUEL PUMP IS IN THE GAS TANK. THERE IS TWO DIFFERENT TYPES OF FUEL PUMPS. ONE COST $263. AND THE OTHER $448. MINE WAS THE $263, BUT I ALL SO HAD TO PAY $200. FOR INSTALLATION. *TR

  16. Steering, Suspension, Fuel system, Gasoline, Oct 16, 2008

    I OWN A 2005 MALIBU MAXX AND AFTER ONE YEAR OLD IT BEGAN MAKING CLUNKING NOISES IN THE FRONT. I TOOK IT TO THE DEALERSHIP AND THEY SAID THEY HAD TO REPLACE A PART OF THE STEERING SHAFT. THEY DID WHAT THEY DID AND THE NOISE WAS GONE. THEY ALSO REPLACED STRUTS. A FEW MONTHS LATER IT DID IT AGAIN. THIS TIME THEY REPLACED TIE ROD ENDS. BY THIS TIME MY WARRANTY HAD EXPIRED. THEN 2 MONTHS LATER IT DID IT AGAIN! THEY LUBED SOMETHING AND NOW IT HAS BEEN 8 MONTHS AND IT HAS NOT RETURNED YET. NOW MY ENGINE LIGHT IS ON AND I KEEP GETTING A MESSAGE TO CHECK MY GAS CAP. I CHECK IT AND NOTHING IS WRONG. *TR

  17. Fuel system, Gasoline, Aug 22, 2007

    TL*THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE ENGINE LIGHT ILLUMINATES WHEN THE FUEL IS LOW IN HER VEHICLE. THE FUEL GAUGE ONLY INDICATES WHEN THE VEHICLE IS FULL OR EMPTY. THE VEHICLE WAS TAKEN TO A CHEVROLET DEALER AND THEY STATED THAT THE FUEL SENSOR WAS DEFECTIVE AND THE FUEL LINE NEEDED TO BE REPLACED. THE REPAIR WOULD COST $1,300. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS 50,000 AND FAILURE MILEAGE WAS 25,000.

  18. Steering, Engine and engine cooling, Fuel system, Gasoline, Feb 16, 2006

    DT*: THE CONTACT STATED THERE IS A KNOCK IN THE STEERING WHEN TURNING THE STEERING WHEEL. THIS STARTED TWO WEEKS AFTER PURCHASE. THE DEALERSHIP DETERMINED A NEW INTERMITTENT STEERING SHAFT WAS MALFUNCTIONING. UPDATED 3/9/2006 - THE CHECK ENGINE ILLUMINATED AND THE TECHNICIAN FOUND A LEAK AT THE SENDER HOSE TO THE CANISTER AND PURGE VALVE LEAKING. *NM

  19. Steering, Fuel system, Gasoline, Electrical system, Seats, Equipment, Aug 9, 2005

    INSTALL JUMPER HARNESS PER PIP3098A NECK, FUEL TANK FILLER REPLACE TIE ROD END AND/OR ADJUSTER SLEEVE RIGHT REPLACE PANEL, SEAT BACK OF BACK PASSENGER R&R OR REPLACE RECEIVER, RADIO REMOVE, REPAIR AND REPLACE RADIO. *NM

  20. Steering, Fuel system, Gasoline, Aug 2, 2005

    VEHICLE INTERMITTENTLY WANTS TO STEER ON ITS OWN. THIS HAPPENS FOR ONLY A SHORT TIME WHEN IT OCCURS. PRIMARILY IT WANTS TO GO LEFT. ONCE I TRIED TO GO INTO THE LEFT LANE OF A FREEWAY QUITE GRADUALLY...IT WANTED TO GO LEFT ALRIGHT...ALTHOUGH IT WANTED TO GO QUICKLY INTO THE LANE! CAR HAS BEEN TO THE DEALER 5 TIMES FOR THIS PROBLEM. THE DEALER HAS NEVER BEEN ABLE TO DUPLICATE THE PROBLEM. THEY HAVE REPLACED THE STEERING COLUMN TWICE. THE LAST TIME WAS THIS PAST FRIDAY (7/30/05). HASN'T HAPPENED SINCE THEN (TUESDAY, 8/2/05)...BUT...AGAIN THIS IS A VERY INTERMITTENT PROBLEM. MY MILEAGE HAS DROPPED FROM 33 MILES PER GALLON TO 29 MILES PER GALLON. DEALER SAYS THAT NOTHING THEY HAVE DONE SHOULD HAVE CAUSED THIS PROBLEM. THEY SAY THAT THE 29 MILES PER GALLON IS WITHIN SPECIFICATIONS...THIS DROP IS VERY SIGNIFICANT. HAVE REQUESTED A BUY BACK DIRECT FROM CHEVROLET. THE VEHICLE WELL EXCEEDS THE REQUIREMENTS FOR A BUY BACK ACCORDING THE OHIO LEMON LAW. CHEVROLET SAYS THAT THEY WILL NOT BUY BACK THE CAR...EVEN THOUGH IT EXCEEDS THE REQUIREMENTS FOR THE OHIO LEMON LAW! MY BIGGEST CONCERN IS THAT THE STEERING WILL GO TOTALLY OUT AND THE CAR WILL GO WHEREVER IT DECIDES TO...I DON'T WANT TO BE INJURED AND DON'T WANT TO INJUR ANY ONE ELSE. *JB

  21. Fuel system, Gasoline, Dec 7, 2004

    THE SMELL OF FUEL PROMPTED THE CONSUMER TO MAKE CONTACT WITH THE MANUFACTURE AND THE DEALER SINCE THERE WAS A FUEL TANK RECALL. THE CONSUMER LOCATED A CRACK ON THE FUEL TANK. *AK