2005 Chevrolet Malibu

Problems, recalls and owner-reported issues

Steering is the leading concern among 1,393 owner complaints filed for this model year. This is the 3rd highest complaint count among 26 Malibu model years with reports.

Complaints by model year
  1. 1,393

Of the 2005 reports, 65 involved a crash and 45 involved a fire. 69 people were injured and 3 people died.

Primary concernSteering711 reports · 51% of complaints
Owner complaints1,393Filed with NHTSA
Recall relationship6 safety recallsNHTSA campaign records

What owners report most often

  1. Steering711
  2. Electrical system261
  3. Exterior lighting210
  4. Seats102
  5. Service brakes95
  6. Power train70
  7. Engine62
  8. Fuel system47

Recalls and investigations

  1. SteeringJul 21, 2014

    Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.

    A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.

    Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.

    Campaign 14E044000 on NHTSA.gov

  2. Electrical system, wiringMay 14, 2014

    General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.

    Any of the above failure conditions increases the risk of a crash.

    GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.

    Campaign 14V252000 on NHTSA.gov

  3. Power train, automatic transmissionApr 30, 2014

    General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.

    If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the ‘PARK’ position, the transmission may not be in ‘PARK.’ If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

    GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.

    Campaign 14V224000 on NHTSA.gov

  4. Steering, electric power assist systemMar 31, 2014

    General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

    If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

    GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.

    Campaign 14V153000 on NHTSA.gov

  5. Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011

    TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.

    A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.

    TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.

    Campaign 11E009000 on NHTSA.gov

  6. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

Representative owner complaints

1,393 reports, newest first.

  1. Electrical system, Jul 26, 2011

    I OWN A 2005 MALIBU WITH 160,000 MILES ON IT. ON JUNE 16, 2011 I TOOK MY CAR TO THE DEALER'S SERVICE CENTER BECAUSE A WEEK PRIOR MY CAR DOORS UNLOCKED AND MY ENGINE SHUT DOWN AS I WAS DRIVING DOWN THE STREET. THIS HAPPENED TWICE ABOUT FOUR DAYS APART. THEY REPLACED THE OXYGEN SENSOR. AWEEK LATER IT STARTED DOING THE SAME THING BUT ABOUT EVERY TWO TO FOUR DAYS. I TOOK IT BACK ON JULY 16, 2011 AND THEY COULD NOT FIND ANYTHING WRONG AND TOLD ME TO BRING IT BACK WHEN I COULD LEAVE THE CAR THERE. NOW THIS HAS BECOME A DAILY OCCURRENCE, EVEN HAPPENING TWO TO TEN TIMES A DAY DOING IT 6 TIMES WITHIN DRIVING LESS THAT A MILE AT TIMES. LUCKILY IT STARTS RIGHT BACK UP AND THAT I STILL HAVE CONTROL OF THE STEERING AND BRAKES. *TR

  2. Steering, Jul 24, 2011

    I HAVE A 2005 CHEVY MALIBU, AND THE STEERING POWER GOES ON AND OFF, ONE TIME I WAS DRIVING IT, THEN THE POWER STEERING WENT OFF IN THE FREEWAY, I WAS SO SCARY, I TOOK THE FIRST EXIT RIGHT ALWAYS, IT WAS ALMOST IMPOSSIBLE TO TURN THE STEERING WHEEL. *TR

  3. Seats, Jul 22, 2011

    THE POWER TO THE DRIVER SEAT OF OUR '05 MALIBU MAXX, IS MAULFUNCTIONING/BROKEN/NOT WORKING CORRECTLY. IT APPEARS THAT THE RIGHT SIDE OF THE FRAME HAS GIVEN UP. THE POWER TO THE SEAT GOES UP BUT THE RIGHT SIDE STAYS DOWN; LEAVING THE DRIVER LEANING TO THE RIGHT. WE CONTACTED THE DEALER, WHO CLAIMS THAT HE'S HEARD ABOUT THIS BEFORE, BUT AS FAR AS WE KNOW, THERE IS NO RECALL FOR THIS MALFUNCTION. *TT

  4. Exterior lighting, Jul 18, 2011

    THE TURN SIGNAL BULB GETS TOO HOT AND MELTS THE ORANGE PLASTIC COVERING THE TURN SIGNAL BULB. I REPLACED THE HEADLAMP ASSEMBLIES BECAUSE THE ORANGE PLASTIC COVERINGS HAD HOLES MELTED INTO THEM, AND WERE UNREPAIRABLE. I ALSO REPLACED THE TURN SIGNAL BULB WITH THE BULB SPECIFIED IN TSB #06-08-42-004B WHICH SPECIFIES USE OF THE OSRAM 3157 LCP BULB, GM PART NUMBER 13502322. THIS DID NOT CORRECT THE PROBLEM, AND I AM SCHEDULED TO HAVE THE HEADLAMPS REPLACED AGAIN FOR A SECOND TIME, BECAUSE THE ORANGE PLASTIC COVERING THE TURN SIGNAL BULBS HAVE HOLES IN IT AGAIN. I FIRST HAD MY HEADLAMPS REPLACED ON 07/20/2010, AND TODAY IS 07/18/2011, SO IT HAS BEEN LESS THAN A YEAR AND THE PROBLEM IS REOCCURRING. *KB

  5. Electrical system, Exterior lighting, Jul 11, 2011

    TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU MAXX. THE CONTACT STATED THE HEADLIGHT WIRING HARNESS MELTED CAUSING THE LIGHT BULB PLASTIC COVERING TO MELT AND THE LIGHT BULB TO FAIL. A LOCAL MECHANIC REPLACED THE PASSENGER HEADLIGHT ASSEMBLY, BUT THE DRIVER HEADLIGHT ALSO FAILED. THE DRIVERS HEADLIGHT ASSEMBLY WAS NOT REPLACED. THE FAILURE MILEAGE WAS 86,000 AND THE CURRENT MILEAGE WAS 92,000. UPDATED 10/14/11 *BF UPDATED 10/28/11

  6. Exterior lighting, Jul 8, 2011

    DRIVER SIDE DAY TIME RUNNING LIGHT/TURN SIGNAL BULB SOCKET CAUSES BULB BASE TO MELT AND CAUSE A SHORTAGE. IN ONE YEAR BULB HAS HAD TO BE REPLACED 4 TIMES. BULB MANUFACTURER SENT ME HEAVY DUTY REPLACEMENT BULBS TO HELP SOLVE THE PROBLEM THEY SUGGEST THAT GM IS AWARE OF. TWO HEAVY DUTY BULBS HAVE ALSO GONE BAD WITH MOST RECENT MELTING THE BASE WITHIN TWO DAYS. PROBLEM IS NO DAY TIME RUNNING LIGHT OR TURN SIGNAL. PASSENGER SIDE BULB WAS REPLACED ONCE, LIKELY UNDER NORMAL WEAR. *TR

  7. Steering, Jul 5, 2011

    TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 35 MPH THE POWER STEERING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL AND THE POWER STEERING SUDDENLY STOPPED FUNCTIONING. THE FAILURE OCCURRED INTERMITTENTLY AND PROGRESSED OVER TIME. THE VEHICLE WAS INSPECTED BY AN INDEPENDENT MECHANIC WHO ADVISED THE CONTACT TO DISCONNECT THE BATTERY WHEN THE POWER STEERING FAILED IN ORDER FOR IT TO FUNCTION PROPERLY. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 89.000.

  8. Steering, Jul 1, 2011

    TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE POWER STEERING FAILED WHILE DRIVING AT AN UNKNOWN SPEED. PRIOR TO THE FAILURE, THE CONTACT HEARD A BEEPING NOISE AND THE POWER STEERING SERVICE LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE STEERING RACK AND COLUMN NEEDED TO BE REPLACED. THE FAILURE AND CURRENT MILEAGES WERE 137,000.

  9. Exterior lighting, Jun 30, 2011

    MY PROBLEM IS WITH MY 2005 CHEVORLET MALIBU FRONT PARKING LIGHTS. THE PARKING LIGHTS BULB SOCKET HAS MELTED THROUGH THE SOCKET AND MELTED THE PLASTIC ORANGE RELFECTOR AROUND THE BULB. THIS IS A HUGE FIRE HAZARD THAT WAS LUCKILY FOUND EARLY ENOUGH BEFORE ANY MAJOR ACCIDENT OCCURRED. THIS HAS CAUSED MY LIGHT HOUSING TO BECOME DISCOLORED AND HAS MADE MY HEADLIGHTS LESS BRIGHT. THIS HAS OCCURRED ON BOTH DRIVER AND PASSENGER SIDES. I HAVE TRIED DIFFERENT BRANDS OF BULBS AND I HAVE NOW REPLACED BOTH HEADLIGHT ASSEMBLIES. I DO STILL HAVE THE DRIVER SIDE HEADLIGHT AS WELL TO SHOW FOR REFERENCE OF HOW MUCH THE LIGHT HAS MELTED THE SOCKET AND THE PLASTIC ORANGE HOUSING AROUND THE BULB. *TR

  10. Seat belts, Jun 30, 2011

    I OWN A 2005 CHEVROLET MALIBU, DRIVING ON HIGHWAY AND LOST POWER STEERING. GM ACKNOWLEDGED THERE WAS AN ISSUE AND ISSUED AN EXTENDED WARRANTY ON THE DEFECT 100,000/ 10YEAR BUT MY CAR HAS 106000 AND THEY ARE REFUSING TO HELP ME. THIS IS A MAJOR SAFETY ISSUE AND IT SHOULD BE RECALLED. ESTIMATED COST TO FIX $1100.00 IN WHICH I DON'T HAVE. MAJOR SAFETY ISSUE. I HAVE 2 CHILDREN AND AM EXTREMELY CONCERNED ABOUT PUTTING MY KIDS IN THE BACK SEAT. *TR

  11. Steering, Jun 27, 2011

    TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU MAXX. WHILE DRIVING APPROXIMATELY 30 MPH, THERE WAS A LOSS OF POWER STEERING AND THE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT MANEUVERED TO THE SIDE OF THE ROAD, WHERE THE VEHICLE WAS SHUT OFF. AFTER NUMEROUS ATTEMPTS, THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE FAILURE RECURRED AND THE POWER STEERING FAILED TO REGAIN OPERATION. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 101,000. THE VIN WAS UNAVAILABLE.

  12. Structure, Jun 25, 2011

    REAR HATCH BACK HINGE HAS POPPED OFF IT'S PIVOT RESULTING IN THE HATCH BACK SLAMMING DOWN AND GLASS SHATTERING. *TR

  13. Seats, Jun 21, 2011

    DRIVER SEAT FRAME WELDS BROKE CAUSING THE SEAT TO LEAN TO ONE CORNER AND BOUNCE AS DRIVING. *TR

  14. Steering, Jun 18, 2011

    I WOULD LIKE TO AMEND MY PREVIOUS COMPLAINT NUMBER: 10407288 THE FATALITY THAT I MENTIONED WAS NOT PROVEN TO BE OF A DIRECT RESULT OF A STEERING FAILURE. HOWEVER, ACCORDING TO COMPLAINT NUMBER: 10364224 THE CHEVROLET MALIBU HAD STEERING SHAFT REPLACED PRIOR TO ACCIDENT. THIS WAS PERFORMED AT GM DEALER DUE TO POPPING NOISE WHILE STEERING, DIAGNOSED AT DEALER. REPAIR PAID FOR BY OWNER. CHEVY MALIBU HAD 65,000 MILES AT TIME OF ACCIDENT. *TR

  15. Steering, Jun 17, 2011

    OKAY, NOW I AM REALLY UPSET. THIS IS MY THIRD COMPLAINT ABOUT THE STEERING ON MY 2005 MALIBU. I AM A SENIOR CITIZEN ON A FIXED INCOME AND I CANNOT AFFORD TO PAY TO HAVE THE CAR REPAIRED. THE CAR HAS APPROXIMATELY 45000 PLUS MILES ON IT AND I AM AFRAID TO DRIVE IT, AND I SURE CAN'T SELL IT FOR FEAR THAT A STEERING FAILURE MAY OCCUR AND INJURE OR EVEN KILL SOMEONE, AND ALTHOUGH GM CAN LIVE WITH THAT ON THEIR CONSCIENCE, I CANNOT. THE EVENING NEWS LAST NIGHT REPORTED THAT CHRYSLER IS RECALLING MORE THAN 11,000 CARS, MINIVANS AND OTHER MODELS BECAUSE A MANUFACTURING PROBLEM CAN CAUSE THE STEERING WHEEL TO COLLAPSE IMPROPERLY IN A COLLISION. HOW IS THIS ANY DIFFERENT THAN THE PROBLEM WITH THE DESIGN, MANUFACTURING AND SAFETY DEFECT WITH THE CHEVY MALIBU STEERING? ACCORDING TO THEIR NEW COMMERCIALS 'CHEVROLET RUNS DEEP' THEY ARE RIGHT, CHEVY DOES RUN DEEP, DEEP INTO YOUR POCKET. THEIR COLD AND CALLOUSED REFUSAL TO RECALL AND REPAIR THESE VEHICLES SHOULD BE A CLEAR INDICATION THAT GM IS TOTALLY UNCONCERNED YOUR SAFETY OR MINE. I HAVE HEARD OF AT LEAST ONE FATALITY DUE TO THE STEERING SAFETY DEFECT. GM DOES NOT GIVE A RIP ABOUT OUR SAFETY AND WILL NOT RECALL AND REPAIR THE CARS EVEN THOUGH THIS IS OF MAJOR SAFETY CONCERN FOR ANY ONE WHO OWNS ONE OF THESE VEHICLES. CAN ANYONE SAY 'CLASS ACTION'? *TR

  16. Steering, Jun 16, 2011

    I HAVE A 2005 CHEVY MALIBU. THE POWER STEERING IS BEGINNING TO MAKE A NOISE. I WAS TOLD BY A REPAIR PLACE, THAT MY POWER STEERING ELECTRIC MOTOR IS BEGINNING TO GO OUT AND I WILL NEED TO REPLACE THE POWER STEERING MOTOR. THEY INDICATE THAT THEY HAVE HAD SEVERAL COMPLAINTS REGARDING THE POWER STEERING MOTOR IN THIS PECULIAR CAR. *TR

  17. Steering, Engine and engine cooling, Fuel system, Gasoline, Electrical system, Exterior lighting, Air bags, Electronic stability control (ESC), Jun 8, 2011

    COMPLETE AND TOTAL LOCK UP OF POWER STEERING; BATTERY LIGHT FLICKS ON AND THEN EVERYTHING LOCKS UP UNTIL YOU REPLACE THE GAS PEDDLE FOR ABOUT 3 SECONDS. MY LIGHTS RANDOMLY FLASH AND REAR BULBS ON THE DRIVER SIDE BLOW EVERY 3 DAYS. MY TURN SIGNALS WILL SPORADICALLY BLINK AND THE WIPER BLADES GO OFF WITH OUT WARNING OR BEING PROMPTED. EVEN WITH NO KEYS NEAR OR IN THE CAR IT WILL NOT TURN OVER TO START THE CAR UNTIL YOU FLOOR THE GAS PEDDLE AND HOLD IT THERE FOR 3-5 SECONDS. MY RADIO READS AT -19* ALL THE TIME AND THE CD PLAYER HAS NEVER WORKED CORRECTLY. WHEN GOING FROM 0 TO 50 GETTING ON THE PARKWAY (HIGHWAY) THE WHOLE CAR LOCKS UP AND LOSES POWER INCLUDING THE STEERING RADIO AND LIGHTS UNLESS YOU COMPLETELY RELEASE THE GAS THEN START TO GO AGAIN. IM SO HIGHLY FRUSTRATED AND CHEVY REFUSES TO FIX IT EVEN THOUGH THESE ARE ALL RECALLED PROBLEMS BUT MY VIN DOESN'T FALL IN THERE "BRACKET". *TR

  18. Exterior lighting, Jun 6, 2011

    SHORTAGE IN TURN SIGNALS. *TR

  19. Steering, Jun 3, 2011

    I HAVE A 2005 CHEVROLET MALIBU MAXX. WE HAD EXPERIENCED LOSS OF POWER STEERING AT 87017 MILES. DEALER REPLACED POWER STEERING COLUMN UNDER POLICY 10183. CAR HAS AGAIN HAD THE SAME PROBLEM NOW AT 101754 MILES. POLICY 10183 STATES THAT GM WILL PAY FOR REPAIRS BUT ONLY UP TO 100,000 MILES. I'M 1754 MILES OVER THIS. HOWEVER IT WAS REPAIRED BEFORE ONLY 14,737 MILES AGO. IS GM REPAIRING THIS DEFECT WITH THE SAME DEFECTIVE COMPONENTS? IF SO THIS ENDANGERS EVERYONE AND IS UNETHICAL. THIS CAR HAS HAD NUMEROUS FRONT END ISSUES INCLUDING REPLACING THE STEERING RACK SEVERAL TIMES (CLUNKING NOISE WHEN TURNING - NOW ALSO BACK AGAIN), WHEEL HUB AND BEARING ISSUES AND STEERING COLUMN REPLACED AT 50425 MILES FOR A FAILED TORQUE SENSOR. WE ARE CONCERNED THAT THE VEHICLE MAY NOT BE SAFE TO DRIVE. GM SHOULD BE RE-ENGINEERING THESE COMPONENTS AND REPLACING THE FAILED ONES WITH NEW DESIGN. THIS NEEDS TO BE A RECALL FOR ALL IMPACTED MODELS BEFORE SOMEONE IS KILLED OR INJURED DUE TO LOSS OF POWER STEERING WHICH CAN BE VERY SUDDEN AND DRAMATIC. GM CLAIMS IT IS NOT A SAFETY ISSUE. HOWEVER, SOMEONE UNPREPARED OR WITHOUT UPPER BODY STRENGTH CAN GET INTO SERIOUS TROUBLE VERY QUICKLY. WHO WILL MAKE THE DECISION TO DO THE RIGHT THING WITH THIS PROBLEM? APPARENTLY THIS IS WELL DOCUMENTED WITH OTHER GM PRODUCTS AS WELL. *TR

  20. Fuel system, Gasoline, Fuel system, Other, Jun 2, 2011

    TL*THE CONTACT 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT HIS FUEL GAUGE INDICATED THAT THERE WAS NO FUEL OR LOW FUEL WHEN THE TANK WAS ACTUALLY FULL. THE MANUFACTURER REFERRED THE CONTACT TO THE DEALER; HOWEVER, DUE TO THE COST, THE CONTACT REPAIRED THE VEHICLE HIMSELF. THE FAILURE MILEAGE WAS 65,000 AND THE CURRENT MILEAGE WAS 75,000. THE CONSUMER STATED THE FUEL GAUGE READ EMPTY ALL THE TIME. THE CONSUMER'S SON INSTALLED A USED FUEL PUMP AND WIRING HARNESS. HOWEVER, THE PROBLEM CONTINUED. UPDATED 11/18/11

  21. Seats, May 25, 2011

    MY WIFE WENT TO DRIVE THE CAR ON SUNDAY, 5/15/2011. THE SEAT BROKE. THE SEAT CROSS MEMBER FAILED. THE SEAT NOW ROCKS BACK AND FORTH. IT IS GOING TO THE DEALER ON 5/24/2011 FOR REPAIR. FORTUNATELY, IT DID NOT HAPPEN AT HIGHWAY SPEED. WE HAVE TO LOWER THE SEAT ALL THE WAY DOWN TO GET ANY STABILITY. I DID SOME RESEARCH ON THE INTERNET AND APPARENTLY, THIS IS A COMMON PROBLEM WITH THE MAIBU MAXX

  22. Steering, May 25, 2011

    TL*THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED WHILE DRIVING 25 MPH THE POWER STEERING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A MECHANIC WHO INFORMED HER TO TAKE THE VEHICLE TO THE DEALER. THE VEHICLE WILL BE TAKEN TO THE DEALER WITHIN A COUPLE OF DAYS. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 119,850.

  23. Steering, May 25, 2011

    TL*THE CONTACT OWNS A 2005 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 35 MPH THE CONTACT STATED THE STEERING WHEEL PULLED TO THE LEFT. THE POWER STEERING ALSO STOPPED FUNCTIONING; HOWEVER, WITHIN A FEW MINUTES IT BEGAN TO FUNCTION NORMALLY. THE FAILURE OCCURRED INTERMITTENTLY. THE CONTACT WILL NOT DRIVE THE VEHICLE OR TAKE IT TO THE DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 50,000.

  24. Steering, May 24, 2011

    TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE POWER STEERING WOULD LOCK ABNORMALLY WHEN THE VEHICLE WAS BOTH IN MOTION AND STOPPED, MAKING IT DIFFICULT TO TURN THE WHEEL AT ANY GIVEN MOMENT. THE DEALER WAS CONTACTED BUT WAS UNABLE TO ASSIST. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNAVAILABLE AND THE CURRENT MILEAGE WAS 121,000.

  25. Exterior lighting, May 20, 2011

    2005 CHEVY MALIBU FRONT PARKING LIGHT LENS MELT ONTO BULB, PROBABLY CAUSED BY PARKING LIGHTS USED AS DAYTIME RUNNING LIGHTS. ALSO SHOWS HEAT DISCOLORATION ON REFLECTIVE MATERIAL IN LIGHT ASSEMBLY. I'VE PERSONALLY INSPECTED OVER 15 2005 CHEVY MALIBU, ALL HAVE SAME ISSUE. VEHICLES WITH MORE MILES SHOWED MORE DAMAGE. POSSIBLE FIRE HAZARD AND ONCE MELTED ENOUGH VIOLATES LIGHTING REQUIREMENTS. TRIED WORKING WITH CHEVY CUSTOMER SERVICE WHO REFUSED TO ACKNOWLEDGE THE PROBLEM. *TR