2005 Chevrolet Malibu

Problems, recalls and owner-reported issues

Steering is the leading concern among 1,393 owner complaints filed for this model year. This is the 3rd highest complaint count among 26 Malibu model years with reports.

Complaints by model year
  1. 1,393

Of the 2005 reports, 65 involved a crash and 45 involved a fire. 69 people were injured and 3 people died.

Primary concernSteering711 reports · 51% of complaints
Owner complaints1,393Filed with NHTSA
Recall relationship6 safety recallsNHTSA campaign records

What owners report most often

  1. Steering711
  2. Electrical system261
  3. Exterior lighting210
  4. Seats102
  5. Service brakes95
  6. Power train70
  7. Engine62
  8. Fuel system47

Recalls and investigations

  1. SteeringJul 21, 2014

    Dorman Products, Inc. (Dorman) is recalling certain replacement intermediate steering shafts sold under the Dorman, OE Solutions, and Solutions brand names, part numbers 425-167, 2425167, and 7-3074, for installation on 2004-2012 Chevrolet Malibu, 2005-2010 Pontiac G6, and 2007-2009 Saturn Aura vehicles. The affected steering shafts may have a yoke that inadequately supports the u-joint bearing resulting in a premature failure.

    A joint bearing that fails prematurely may cause separation of the u-joint resulting in a complete loss of steering control, increasing the risk of a crash.

    Dorman will notify owners, and dealers will refund the purchase price or replace the steering shafts, free of charge. The recall began in September 2014. Owners may contact Dorman customer service at 1-800-523-2492.

    Campaign 14E044000 on NHTSA.gov

  2. Electrical system, wiringMay 14, 2014

    General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.

    Any of the above failure conditions increases the risk of a crash.

    GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.

    Campaign 14V252000 on NHTSA.gov

  3. Power train, automatic transmissionApr 30, 2014

    General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.

    If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the ‘PARK’ position, the transmission may not be in ‘PARK.’ If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

    GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.

    Campaign 14V224000 on NHTSA.gov

  4. Steering, electric power assist systemMar 31, 2014

    General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

    If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

    GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.

    Campaign 14V153000 on NHTSA.gov

  5. Fuel system, gasoline, delivery, fuel pumpFeb 28, 2011

    TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.

    A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.

    TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR LOG ON TO WWW.RECALLRESPONSE.COM.

    Campaign 11E009000 on NHTSA.gov

  6. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

Representative owner complaints

1,393 reports, newest first.

  1. Air bags, Aug 24, 2005, crash

    DT : THE AIR BAGS ON DRIVER'S AND PASSENGER'S SIDES DEPLOYED DURING A REAR END COLLISION UNDER 10 MPH. THE DRIVERS SEAT BELT DID NOT LOCK. THIS HAPPENED ON AUGUST 24, 2005. THE CASE # WAS 055947.*AK

  2. Electrical system, Aug 18, 2005

    MY 2005 CHEVROLET MALIBU, SOMETIMES WHEN TRYING TO START THE VEHICLE, IT FAILS TO START UNTIL ATTEMPTING 2 TO 3 TIMES BEFORE VEHICLE ENGINE STARTS, THIS IS A CONTINUAL PROBLEM. TURN SIGNAL TODAY DID NOT WORK, UNTIL AFTER I HAD TO SHUT ENGINE OFF AND RESTART IT BEFORE TURN SIGNALS WOULD WORK. VEHICLE HAS A TENDENCY TO PULL TO THE LEFT. STARTER DOESN'T ENGAGE PROPERLY. *NM

  3. Air bags, Aug 17, 2005, crash

    MY SON USED MY NEW CHEV 2005 MALIBU LS AND WAS IN A CAR ACCIDENT. THIS ACCIDENT OCCURRED ON THE HIGHWAY HE LOST CONTROL OF THE CAR AND HIT THE GUARD RAIL AND THE FRONT END CRASHED INTO THE GROUND SMASHING THE WHOLE FRONT END AND THE AIR BAGS NEVER WENT OFF. THANK GOD HE AND HIS COUSIN WERE NOT KILLED. I THOUGHT THE AIR BAGS WERE TO WORK WHEN YOU HIT THE FRONT END OF YOUR CAR?*JB

  4. Steering, Fuel system, Gasoline, Electrical system, Seats, Equipment, Aug 9, 2005

    INSTALL JUMPER HARNESS PER PIP3098A NECK, FUEL TANK FILLER REPLACE TIE ROD END AND/OR ADJUSTER SLEEVE RIGHT REPLACE PANEL, SEAT BACK OF BACK PASSENGER R&R OR REPLACE RECEIVER, RADIO REMOVE, REPAIR AND REPLACE RADIO. *NM

  5. Steering, Fuel system, Gasoline, Aug 2, 2005

    VEHICLE INTERMITTENTLY WANTS TO STEER ON ITS OWN. THIS HAPPENS FOR ONLY A SHORT TIME WHEN IT OCCURS. PRIMARILY IT WANTS TO GO LEFT. ONCE I TRIED TO GO INTO THE LEFT LANE OF A FREEWAY QUITE GRADUALLY...IT WANTED TO GO LEFT ALRIGHT...ALTHOUGH IT WANTED TO GO QUICKLY INTO THE LANE! CAR HAS BEEN TO THE DEALER 5 TIMES FOR THIS PROBLEM. THE DEALER HAS NEVER BEEN ABLE TO DUPLICATE THE PROBLEM. THEY HAVE REPLACED THE STEERING COLUMN TWICE. THE LAST TIME WAS THIS PAST FRIDAY (7/30/05). HASN'T HAPPENED SINCE THEN (TUESDAY, 8/2/05)...BUT...AGAIN THIS IS A VERY INTERMITTENT PROBLEM. MY MILEAGE HAS DROPPED FROM 33 MILES PER GALLON TO 29 MILES PER GALLON. DEALER SAYS THAT NOTHING THEY HAVE DONE SHOULD HAVE CAUSED THIS PROBLEM. THEY SAY THAT THE 29 MILES PER GALLON IS WITHIN SPECIFICATIONS...THIS DROP IS VERY SIGNIFICANT. HAVE REQUESTED A BUY BACK DIRECT FROM CHEVROLET. THE VEHICLE WELL EXCEEDS THE REQUIREMENTS FOR A BUY BACK ACCORDING THE OHIO LEMON LAW. CHEVROLET SAYS THAT THEY WILL NOT BUY BACK THE CAR...EVEN THOUGH IT EXCEEDS THE REQUIREMENTS FOR THE OHIO LEMON LAW! MY BIGGEST CONCERN IS THAT THE STEERING WILL GO TOTALLY OUT AND THE CAR WILL GO WHEREVER IT DECIDES TO...I DON'T WANT TO BE INJURED AND DON'T WANT TO INJUR ANY ONE ELSE. *JB

  6. Suspension, Wheels, Jul 25, 2005

    DT: THE CONSUMER RENTED A VEHICLE FROM ALAMO RENTAL IN ORLANDO, FL AT THE AIRPORT. THE CONSUMER STATED THAT WITHOUT WARNING HE WAS JUST DRIVING AT 35 MPH AND THE VEHICLE JERKED TO THE LEFT. HE SAID THE STEERING WHEEL WAS NOT TURNED AND HE LOST CONTROL AND ALMOST FLIPPED OVER IN THE MEDIAN WHERE IT ALSO DISMOUNTED THE FRONT PASSENGER TIRE FROM THE RIM. THE CONSUMER SAID THE REAR PASSENGER TIRE WAS INSERTED ABOUT 6 INCHES LIKE IT WAS TURNED IN TOWARDS THE VEHICLE. ALAMO WAS CALLED AND THEY OFFERED TO FIX A FLAT BUT THE CONSUMER WANTED A DIFFERENT VEHICLE BECAUSE OF SAFETY REASONS. MANUFACTURER HAS NOT BEEN CONTACTED YET. CALLER FEEL THIS IS A FACTORY DEFECT. *JB

  7. Steering, Jun 29, 2005, crash

    (1) NONE (2) LOSS OF STEERING AT 65 MPH: CAR CATAPULTED RIGHTWARDS INTO 2 VEHICLES, VAN AND SEMI, AND ULTIMATELY OFF FREEWAY PERSONAL INJURIES SUSTAINED. (3) RECOVERED FRACTURED PART OF VEHICLE AT SITE OF COLLISION 2 DAYS LATER.PART IDENTIFIED BY CHEVROLET DEALER AS ENGINE MOUNTING BRACKET BELONGING TO MY MAKE AND YEAR OF CAR.

  8. Electrical system, Jun 28, 2005

    MULTIPLE PROBLEMS WITH 2005 CHEVY MALIBU. 1.) KEY STICKING IN IGNITION. RETURNED CAR TO DEALER 3 TIMES. TWO OF THESE TIMES THE KEY COULD NOT BE REMOVED FROM THE IGNITION. IGNITION SWITCH REPLACED AND PARK CABLE ADJUSTED TWICE. 2.) TRACTION CONTROL (T/C), ABS AND BRAKE LIGHTS COME ON AT ENGINE START UP. A SENSOR WAS REPLACED IN RIGHT REAR WHEEL HUB AND BEARING. IN ADDITION, THE EBCM COMPUTER TO THE BREAK SYSTEM HAS BEEN REPLACED. VEHICLE IS NOW IN FOR SERVICE FOR THE 6TH TIME. ALL 3 LIGHTS ARE ON AGAIN. I HAVE FILED A COMPLAINT WITH GENERAL MOTORS ON 6/13/05 WITH MULTIPLE ATTEMPTS TO FOLLOW UP ON MY FILE #1-34200114 BUT HAVE NOT HAD A RESPONSE OTHER THAN THEY ARE RESEARCHING MY CONCERNS.

  9. Electrical system, Jun 22, 2005

    IGNITION PROBLEM. SOMETIMES THE CAR WILL NOT CRANK OVER ON THE FIRST TRY TO START CAR. HAVE TO WAIT A FEW SECONDS AND TRY AGAIN. THEN IT WILL START.

  10. Steering, May 23, 2005

    THE CONSUMER COMPLAINED ABOUT A POWER STEERING PROBLEM. WHICH MALFUNCTIONED INTERMITTENTLY. THE OWNER TOOK THE VEHICLE TO THE DEALER, WHERE IT IS CURRENTLY BEING SERVICED. *AK THE STEERING COLUMN WAS REPLACED. *SC *JB

  11. Steering, Apr 4, 2005

    THERE WERE NO EVENTS THAT LEAD UP TO THE FAILIURES. I HAVE THE PAPER WORK OF THE TWO TIMES I 'VE TAKEN MY CARE TO BE REPAIRED. THE DATE I INIDATE BELOW IS NOT ACCURATE HOWEVER, JUST AN ESTIMATED DATE.*AK THE FAILURE WAS THE ELECTRIC POWER STEARING HAS GONE OUT NUMEROUS TIMES. I'VE HAD IT IN TEH SHOP TWICE. THE FIRST TIME, THEY REPLACED THE STEERING COLUMN, THE SECOND TIME, THEY CLAIMED ITS NOT THE STEERING COLUMN, BUT THAT IT IS SOMETHING THEY CAN'T FIX BUT CAN CLEAR OUT THE "CODES" AND IT WILL BE "TEMPORARLY" FIXED. ACCORDING TO GM " THEY KNOW THE PROBLEM EXISTS IN THIS TYPE OF CAR BUT ARE UNABLE TO FIX IT" THE OTHER PROBLEM IS THE THAT THE STEERING IS PULLING TO THE LEFT. THE DEALERSHIP MECHANIC CLAIMED IT BE TORQUE STEERING AND THEY ARE UNABLE TO FIX THAT AS ITS "NORMAL" I HAVE NEVER HAD A VEHICLE PULL TO THE LEFT SO MUCH AS THIS CAR DOES. THEY ROTATED MY TIRES TO SEE IF THAT WOULD WORK BUT IT DIDN'T.

  12. Latches/locks/linkages, Jan 21, 2005

    AT APPROX 5 MPH, AND OUR BACK SEAT PASSENGER RESTED HIS ARM AGAINST THE REAR DRIVERS SIDE DOOR, THE DOOR SWUNG OPEN (LATCH FAILURE). THE DOOR WOULD NOT RE-LATCH DESPITE APPROXIMATELY 50 ATTEMPTS TO CLOSE THE DOOR. WE ROTATED THE LATCH ASSEMBLY TRYING TO SEE WHAT WAS WRONG AND IT WOULD STILL NOT LATCH. IF THIS WAS A CHILD OR IF I WAS TRAVELING AT A HIGHER SPEED THIS COULD HAVE BEEN CATASTROPHIC AND COULD HAVE RESULTED IN INJURY OR DEATH. FINALLY WE WERE ABLE TO GET THE DOOR TO STICK CLOSED HALFWAY, THE WHOLE DRIVE HOME IT RATTLED AND DOOR AJAR WAS LISTED. IT WAS 9 DEGREES F ACCORDING TO THE ONBOARD COMPUTER AT THE TIME. THE NEXT MORNING, AT 22 DEGREES,WE OPENED IT AND IT LATCHED PROPERLY ON THE FIRST ATTEMPT. ON JAN 21, ALSO AT 9 DEGREES, I OPENED THE REAR DOOR AND ATTEMPTED TO CLOSE IT. THIS WOULD NOT LATCH AT ALL, AND AFTER 30 MINUTES OF TRYING, I DROVE 5 MILES TO THE DEALERSHIP WITH MY HAND EXTENDED TO THE BACK SEAT, HOLDING THE DOOR CLOSED MANUALLY SO THAT IT WOULD NOT SWING OUT AND CAUSE AN ACCIDENT OR PROPERTY DAMAGE. THE SERVICE MANAGER LOOKED AT THIS, AND DUPLICATED THE PROBLEM FOR APPROX 5 MINUTES, AT WHICH TIME THE CAR WAS WARMED UP SLIGHTLY DUE TO IT BEING INDOORS, AND IT CLOSED PROPERLY. THE DEALER ASKED IF I HAD ANY CHILDREN AND WHEN I SAID NO, THEY RELEASED THE VEHICLE TO ME AND SAID THEY'D BE IN CONTACT WITH GM ABOUT THIS AND MY SUSPENSION ISSUE AND CALL ME MONDAY. *NM

  13. Latches/locks/linkages, Jan 18, 2005

    DRIVER SIDE REAR DOOR DID NOT LATCH PROPERLY WHEN CLOSED. NO DOOR AJAR LIGHT WAS INDICATED AND DOOR SWUNG OPEN UPON TURNING A CORNER EVEN WITH DOORS LOCKED. WE WERE EXPERIENCING A COLD SNAP AT THE TIME BUT THIS HAS HAPPENED ANOTHER TIME WHEN THERE WAS COLD WEATHER. NO ONE WAS INJURED BUT AN UNBUCKLED CHILD OR PASSENGER COULD HAVE BEEN THROWN FROM THE VEHICLE. I AM NOT SURE IF THIS IS A DEFECT WITH THE LATCH MECHANISM. I TOOK THE VEHICLE TO THE DEALER AND THEY ADVISED THAT IT WAS CAUSED BY A FROZEN LOCK. THEY TREATED IT WITH SILICON SPRAY AND LUBE. HOPEFULLY THIS WILL SOLVE THE PROBLEM BUT I AM NOW WORRIED THE DOOR WILL OPEN AGAIN. THIS IS A 2005 CAR WITH ONLY 700 MILES. *NM

  14. Engine and engine cooling, Jan 13, 2005

    CAR IS LESS THAN TWO WEEKS OLD AND UNDER 400 MILES ON THE ODOMETER. CONSTANT STALLING AND EVENTUALLY DIFFICULT TO START. CAR HAD TO BE TOWED TO THE DEALERSHIP. DEALER SERVICE DEPT HAS DETERMINED THAT THE MASS AIRFLOW SENSOR IS DEFECTIVE AND NEEDS TO BE REPLACED. AWAITING DELIVERY OF REPLACEMENT PART. *NM

  15. Tires, Dec 13, 2004

    FAILURE WAS A SIDEWALL BLOWOUT. CAUSE WAS A SLIGHT CURB STRIKE. THIS 2005 CHEVROLET MALIBU HAS 1200 MILES. THIS IS THE SECOND TIRE FAILURE, THE FIRST ONE HAPPENED AT 850 MILES.

  16. Fuel system, Gasoline, Dec 7, 2004

    THE SMELL OF FUEL PROMPTED THE CONSUMER TO MAKE CONTACT WITH THE MANUFACTURE AND THE DEALER SINCE THERE WAS A FUEL TANK RECALL. THE CONSUMER LOCATED A CRACK ON THE FUEL TANK. *AK

  17. Service brakes, Hydraulic, Nov 16, 2004, crash

    WHILE DRIVING 68 MPH AND HAD APPLIED THE BRAKES, THE STEERING WHEEL WAS HARD TO CONTROL; VEERED TO THE RIGHT AND VEHICLE ROLLED OVER INTO A DITCH. *AK RENTAL VEHICLE FROM ENTERPRISE CONTRACT #113732

  18. Steering, Oct 12, 2004

    PICKED UP NEW FLEET VEHICLE AT DEALERSHIP 10 11 04 AND DROVE HOME APPROXIMATELY 35 MILES. BEGAN APPRAISAL ROUTE 10 12 04. IT BECAME IMMEDIATELY APPARENT THAT THE STEERING WHEEL WAS LOOSE ON THE STEERING SHAFT AND WAS BECOMING INCREASINGLY LOOSE WITH EACH MOVEMENT OF THE STEERING WHEEL. IN LESS THAN 40 MILES OF TOTAL DRIVING SINCE PICKING UP THE NEW CAR, THE STEERING WHEEL HAD SO MUCH PLAY (ROCKED 3/4 OF AN INCH FRONT TO BACK AT EITHER SIDE AND COULD BE PUSHED IN AND GENTLY PULLED BACK AT LEAST 1/2" ON SPLINED SHAFT) THE CAR WAS NOT SAFE TO DRIVE. SINCE I DID NOT HAVE NEARBY ACCESS TO DEALER, I HAD A BODY SHOP OWNER AT MY FIRST STOP LOOK AT THE PROBLEM. TO GET RIGHT TO THE POINT, AFTER REMOVING THE PLASTIC STEERING COLUMN COVERS AND ADJACENT COVER ON COLUMN SIDE OF STEERING WHEEL, THE RETAINING NUT FOR THE STEERING WHEEL COULD BE TURNED WITH A FINGER AND WAS NEARLY OFF THE END OF THE STEERING SHAFT. THE SHOP OWNER WAS ABLE TO ACCESS THE NUT WITH AN OPEN END WRENCH AND MADE AT LEAST 4 FULL TURNS ON THE NUT BEFORE IT BEGAN TO OFFER RESISTANCE. THE NUT WAS TIGHTENED 1/8 TURN AT A TIME DUE TO LIMITED ACCESS, BUT CORRECTED THE PROBLEM. HOWEVER, MY CONCERN IS THE SPEED AT WHICH THE NUT BACKED OFF INITIALLY WHILE DRIVING. I NOTICED NO SUCH FREE PLAY ON MY TRIP HOME FROM THE DEALER ON 10 11 04. MOST OF THE LOOSENING OF THE NUT SEEMS TO HAVE OCCURRED WITHIN THE NEXT 5 MILES OF DRIVING, WHICH WAS MOSTLY STOP AND GO RESIDENTIAL WITH LOTS OF TURNS. CLEARLY,IF THE AVERAGE CONSUMER WERE PRESENTED WITH THIS SITUATION, HE/SHE MAY HAVE ELECTED TO TRY TO RETURN TO THE DEALERSHIP WITH THE CAR, WHICH COULD HAVE BEEN CATASTROPHIC. I MEAN, THE WHEEL BECAME SO LOOSE THE CAR WAS UNDRIVEABLE IN LESS THAN 40 MILES FROM NEW. *NM