2004 Dodge Durango
Problems, recalls and owner-reported issues
Engine is the leading concern among 1,115 owner complaints filed for this model year. This is the 2nd highest complaint count among 25 Durango model years with reports.
Of the 2004 reports, 45 involved a crash and 74 involved a fire. 42 people were injured and 2 people died.
What owners report most often
Recalls and investigations
EquipmentDec 21, 2017
Chrysler (FCA US LLC) is recalling various Dodge, Chrysler, and RAM vehicles equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers. A list of the affected trailer models is available at: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17V824-0103.pdf. These extinguishers may become clogged, preventing the extinguisher from discharging as expected or requiring excessive force to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf
If the fire extinguisher does not function properly, it can increase the risk of injury in the event of a fire.
Chrysler will notify owners instructing them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began February 14, 2018. Owners may contact Chrysler customer service at 1-800-853-1403 or Kidde customer service service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "Product Safety Recall" for more information. Chrysler's number for this recall is T82.
Campaign 17V824000 on NHTSA.gov
Air bags, frontal, passenger side, inflator moduleDo not drive until repairedMay 24, 2016
Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.
These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.
Campaign 16V352000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleDo not drive until repairedMay 27, 2015
Chrysler (FCA US LLC) is recalling certain model year 2005-2009 Dodge Ram 2500, 2004-2008 Dodge Ram 1500 and Durango, 2006-2009 Dodge Ram 3500, 2008-2010 Dodge Ram 4500 and 5500, 2007-2008 Chrysler Aspen, 2005-2010 Chrysler 300, 300C, 300S, and SRT8, 2006-2010 Dodge Charger, 2005-2008 Magnum, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.
In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the affected Chrysler and Dodge owners and Mitsubishi will notify the affected Raider owners. Dealers will replace the driver's frontal air bag inflator, free of charge. The recall began for Chrylser on June 8, 2015. The recall for Mitsubishi started on June 24, 2015. Chrysler and Dodge owners may contact Chrysler customer service at 1-800-853-1403. Mitsubishi owners may call 1-888-648-7820. Chrysler's number for this recall is R25. Note: This recall supersedes recall 14V817 in its entirety. Vehicles that have had their driver side frontal air bag replaced previously need to have their air bag replaced under this recall as well.
Campaign 15V313000 on NHTSA.gov
Air bagsDec 3, 2014
Chrysler Group LLC (Chrysler) is recalling certain model year 2004-2005 Dodge Ram 1500, 2500, and 3500, 2004-2005 Dodge Durango, 2005 Dodge Dakota, 2005 Dodge Magnum and 2005 Chrysler 300, 300C and 300 SRT8 vehicles originally sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in Alabama, Florida, Georgia, Hawaii, Louisiana, Mississippi, Texas, Puerto Rico, U.S. Virgin Islands, Saipan, Guam, and American Samoa are addressed by this recall. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.
In the event of a crash necessitating deployment of the passengers frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Chrysler will notify owners, and dealers will replace the front passenger air bag inflator, free of charge. For vehicles that were sold, or are currently registered, in Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, owners were notified and the recall began on December 5, 2014. For all other vehicles, Chrysler notified owners and the recall began on February 3, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is P40 Expanded. Note: This recall has been superseded by recall 16V-352. This recall superseded the passenger air bag portion of recall 14V-354.
Campaign 14V770000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Electrical system, instrument cluster/panelMar 9, 2007
ON SOME SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, AN INTEGRATED CIRCUIT IN THE INSTRUMENT CLUSTER THAT CONTROLS INTERIOR LIGHTING MAY OVERHEAT.
THIS COULD POTENTIALLY CAUSE AN INSTRUMENT PANEL FIRE.
DEALERS WILL INSPECT THE CLUSTER FOR DAMAGE AND REPLACE IT FREE OF CHARGE. THE RECALL BEGAN ON APRIL 2, 2007. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-140.
Campaign 07V092000 on NHTSA.gov
Electrical system, 12v/24v/48v battery, cablesDec 8, 2004
ON CERTAIN SPORT UTILITY VEHICLES BUILT WITH A 5.7L, 4.7L, OR 3.7L ENGINE, THE POSITIVE BATTERY CABLE MAY CONTACT THE FRONT SUSPENSION UPPER CONTROL ARM MOUNTING BRACKET.
THIS CONTACT COULD ABRADE THE CABLE AND CAUSE A SHORT CIRCUIT, WHICH MAY RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSPECT THE BATTERY CABLE AND, IF NECESSARY, REPOSITION IT AWAY FROM THE CONTROL ARM MOUNTING BRACKET. THE RECALL BEGAN DECEMBER 14, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Campaign 04V578000 on NHTSA.gov
Vehicle speed control, cablesJan 14, 2004
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.7L AND 4.7L ENGINES, THE THROTTLE CONTROL CABLE MAY INGEST WATER AND FREEZE DURING EXTENDED COLD TEMPERATURE.
THIS COULD CAUSE THE THROTTLE TO STICK IN THE OPEN POSITION AND RESULT IN A CRASH.
DEALERS WILL REPLACE THE THROTTLE CONTROL CABLE. OWNER NOTIFICATION BEGAN ON JANUARY 19, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Campaign 04V020000 on NHTSA.gov
Electrical system, wiring, interior/under dashDec 12, 2003
ON CERTAIN SPORT UTILITY VEHICLES, AN INSTRUMENT CLUSTER CIRCUIT BOARD CAPACITOR MAY OVERHEAT.
THIS COULD POTENTIALLY RESULT IN AN INSTRUMENT PANEL FIRE.
DEALERS WILL REMOVE THE CAPACITOR FROM THE CIRCUIT BOARD. OWNER NOTIFICATION BEGAN ON DECEMBER 17, 2003. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-992-1997.
Campaign 03V528000 on NHTSA.gov
Representative owner complaints: engine
575 reports, newest first. Show all
Engine, Jan 14, 2016
TL* THE CONTACT OWNS A 2004 DODGE DURANGO. THE CONTACT STATED THAT THE ENGINE COMPARTMENT FLOODED IN THE RAIN CAUSING THE VEHICLE TO STALL WITHOUT WARNING. THE VEHICLE FAILED TO START ON NUMEROUS OCCASIONS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 125,000.
Engine, Dec 28, 2015
WHILE ENTERING A HIGHWAY AND ACCELERATING UP TO SPEED THERE WAS A LOUD BANG, BOTH HEARD AND FELT, FOLLOWED BY VERY ROUGH ENGINE OPERATION. TURNED ONTO THE FIRST AVAILABLE SIDE STREET AND STOPPED THE VEHICLE. WHILE EXAMINING THE VEHICLE AND LOOKING IN THROUGH THE DRIVER'S SIDE FRONT WHEEL WELL DISCOVERED A HOLE IN THE ENGINE BLOCK. THE CRANKSHAFT IS VISIBLE THROUGH THE HOLE.
Engine, Dec 27, 2015
WE WERE VERY HAPPY WITH OUR DURANGO UNTIL A FEW DAYS AGO. MY HUSBAND AND KIDS LOADED UP A FEW DAYS BEFORE CHRISTMAS TO GO DRIVE UP THE MOUNTAIN, THEY MADE JUST AS FAR AS THE NEIGHBORS DRIVEWAY WHEN THEY HEARD A LOUD BANG AND WERE ABLE TO PULL IN TO THE DRIVEWAY OF A NEIGHBOR. THE ENGINE COMPLETLY SEIZED, ALL OIL LEAKED OUT. THE CAR HAS ALWAYS BEEN WELL MAINTAINED. NO WARNING AT ALL! A FEW DAYS EARLIER I HAD DROVE IT TO TOWN IN THE RAIN AND IT WAS IDLING ROUGH, BUT THE NEXT DAY SEEMED FINE. NOW THE ENGINE IS SHOT. WE HAVE BEEN HAVING HEAVY RAIN FOR DAYS AND LOOKS LIKE WATER WAS LEAKING IN TO THE ENGINE DUE TO A FAULTY COWL OR SOMETHING, WHICH CAUSED THE ENGINE TO FAIL. WE HAD JUST PUT BRAND NEW TIRES ON THE VEHICLE AND JUST RECEIVED NEW TAGS FOR IT! ALL THIS WITH ABSOLUTELY NO WARNING! WE ARE JUST OUT A VEHICLE AND 2 DAYS BEFORE CHRISTMAS! HAD WE KNOWN THIS WAS AN ISSUE WE WOULD HAVE GLADLY DONE EVERYTHING WE COULD TO FIX IT, BUT WE HAVE ONLY HAD THE VEHICLE FOR A FEW YEARS AND HAD NO IDEA RAIN COULD CAUSE OUR ENGINE TO SEIZE UP! THANKFUL IT HAPPENED CLOSE TO HOME AND NO ACCIDENT, BUT VERY SCARY WHEN SOMETHING LIKE THIS HAPPENS!
Electrical system, Engine, Dec 26, 2015
I PURCHASED THE VEHICLE IN 2009, WITHIN A 1 YEARS, I NOTICED WHILE DRIVING DURING A HEAVY DOWNPOUR THE CAR WOULD SHAKE AND SOMETIMES STALL OUT. I TOOK IT TO THE DEALER IN 2011 AND THEY REPLACED THE INTAKE GASKETS. I AM NOW REALING THAT THIS SEEMS TO BE A COMMON PROBLEM AND SHOULD HAVE HAD A RECALL ON IT.
Engine, Nov 30, 2015
11/18/15. IT WAS RAINING HARD HERE IN OREGON AS I WAS ON MY WAY BACK FROM TAKING MY GIRLFRIEND TO THE DOCTORS. I WAS FIRST IN LINE AT AN INTERSECTION. WHEN THE LIGHT TURNED GREEN I PROCEEDED. HALF WAY THROUGH THE INTERSECTION, WITHOUT WARNING, I HEARD A TERRIBLE REPEATING BANG. MY VEHICLE DIED AND I WAS ABLE TO COAST INTO A NEAR PARKING LOT. I HAD IT TOWED TO MY MECHANIC AND HE TOOK IT APART AND HAD FOUND OUT THE ENGINE WAS SHOT. HE REPORTED TO ME, THAT HE HAS HAD A FEW OF THESE DURANGOS LATELY WITH THE SAME PROBLEM.
Engine, Fuel/propulsion system, Nov 19, 2015
PURCHASED VEHICLE IN APRIL 2013. FIRST WEEK FUEL PUMP WENT OUT. IN LATE 2013 REPLACED FUEL PUMP AGAIN AFTER IT WENT OUT A SECOND TIME. BY NOW WE REALIZED THAT IF WE DROVE THE VEHICLE IN THE RAIN OR THROUGH A CAR WASH IT WOULD SHUTTER AND CUT OFF. IN EARLY 2014 THE FUEL PUMP WENT OUT AGAIN. WE REPLACED FUEL PUMP AGAIN AND ALSO COWL AS WE HAD FOUND INFORMATION THAT THE COWL WAS ALLOWING WATER TO DRIP DOWN ON THE ENGINE AND ELECTRICAL BOX. THIS HELPED FOR ABOUT 14 MONTHS. IN JULY 2015 REPLACED FUEL PUMP TWICE. NOW IT IS NOVEMBER 2015 AND AS I TYPE THIS IT IS BACK IN THE SHOP HAVING THE FUEL PUMP REPLACED AGAIN. WATER IS AGAIN LEAKING ONTO THE ENGINE AND COMPUTER BLOCK. IT CAUSES SHUTTERING AND STALLING AND THEN WITHIN A SHORT TIME THE FUEL PUMP GOES OUT. DRIVING DOWN THE ROAD IN THE RAIN IS TERRIBLY DANGEROUS BECAUSE THERE IS NO WAY TO TELL IF THE VEHICLE WILL SHUT OFF OR NOT. I HAVE CONTACTED DODGE AND THERE IS A TECHNICAL SAFETY BULLETIN ABOUT THIS ISSUE, BUT NO RECALL AS OF YET. A QUICK SEARCH SHOWS HUNDREDS OF OTHER DODGE OWNERS HAVING THE SAME ISSUE. BECAUSE MOST OF THE VEHICLES ARE NO LONGER UNDER WARRANTY DODGE HAS NOT ADDRESS THE ISSUE AS A WHOLE. I HOPE IT DOESN'T TAKE SOMEONE OR A FAMILY BEING KILLED BEFORE A RECALL IS ISSUED.
Engine, Nov 18, 2015
2004 DURANGO 5.7 EVERY TIME WE HAVE A HARD RAIN THE MOTOR STALLS OR RUNS EXTREMELY ROUGH AND WE HAVE TO PULL TO THE SIDE OF THE ROAD. I TRAVEL FOR WORK, AND RECEIVED A CALL FROM MY WIFE THAT THE DURANGO WOULD NO CRANK OVER BUT WAS NOT CAUSED BY BATTERY ISSUE AS IT HAD JUST BEEN REPLACED. HAD SEVERAL PEOPLE LOOK AT IT AND THEY SAID MOTOR WAS LOCKED UP (HAD RAINED THE NIGHT BEFORE). LET IT SIT UNTIL I GOT HOME AND IT STARTED UP WITH A LITTLE KICK BACK AGAINST STARTER. LET IT WARM UP AND WENT AND HAD THE BATTERY AND STARTER CHECKED, BOTH WERE WITHIN SPECIFICATION FOR VOLTAGE AND AMP DRAW. DROVE ON COUNTY HWY WITH 45 MILE SPEED LIMIT APPROX. THREE MILES TO THE BANK. LEAVING THE BANK MADE A RIGHT TURN ONTO MAIN STREET AND THE MOTOR WENT THUMP, CLUNK, BANG AND DIED. COASTED OFF ROAD AND LOOKED UNDER VEHICLE THINKING WE HAD THROWN A BELT OR HIT SOMETHING. SAW OIL DRIPPING FROM PASSENGER SIDE OF MOTOR AND FOUND A HOLE IN THE OIL PAN WITH PART OF THE CONNECTING ROD STICKING THROUGH IT. I USED TO BE A MECHANIC SO I KNOW WHAT I WAS LOOKING AT. AFTER DOING RESEARCH I HAVE FOUND THAT THE RAIN GUTTER CHANNELS WATER ONTO THE TOP OF THE MOTOR WHERE THE PLASTIC INTAKE MANIFOLD HAS CRACKED ALLOWING WATER INTO THE MOTOR, THIS WATER CAN BECOME TRAPPED IN THE INTAKE MANIFOLD AND BE PULLED INTO THE MOTOR WHILE IT IS RUNNING AND YOU ARE MAKING A TURN. TALKED TO MY LOCAL DODGE DEALER, THEY SAID THEY HAD NEVER HEARD OF SUCH A PROBLEM BUT KINDLY TOLD ME $8000 TO REPLACE MY MOTOR. TALKED TO THE PARTS DEPARTMENT AND THEY DID NOT HAVE ANY INFORMATION ON AN UPDATED RAIN GUTTER, EVEN THOUGH THERE APPEARS TO BE A SERVICE BULLETIN ON THIS PROBLEM. THE NUMBER OF COMPLAINTS I HAVE SEEN SAYS TO ME THAT THERE SHOULD HAVE BEEN A RECALL ON THIS PROBLEM AS EVERY THING I HAVE READ SAYS IT IS QUITE COMMON
Engine, Nov 12, 2015
AFTER HEAVY RAINS THE ENGINE WOULD RUN ROUGH AND THEN SMOOTH OUT. THEN DURING ONE HEAVY RAIN I TRIED TO START THE VEHICLE AND HEARD A LOUD KNOCKING. I BROUGHT IT TO THE SHOP AND THEY DETERMINED THAT IT HAD HYDROLOCKED DUE TO WATER GETTING INTO THE INTAKE GASKET FROM THE COWL. AFTER TWO MONTHS OF AGRUING WITH THE WARRANTY COMPANY AND THE DEALER, THE WARRANTY COMPANY COVERED ALL BUT 1000 DOLLARS OF THE ENGINE REPLACEMENT BUT THE COWL IS NOT REPLACED. I FEAR THAT THIS WILL HAPPEN AGAIN.
Engine, Nov 11, 2015
ENGINE BLEW. A ROD OR SOMETHING BLEW WITHOUT WARNING THROUGH THE ENGINE CASE AS I WAS DRIVING AT 35 MPH ON STRAIGHT ROAD ON A TOWN STREET
Engine, Nov 2, 2015
IF ANY WATER GETS INTO ENGINE COMPARTMENT (RAIN, ETC..) THE ENGINE WILL MISFIRE (STATIONARY) OR SHUT OFF (STATIONARY OR DRIVING). IF DRIVING WHILE RAINING, THE SUV WILL MISFIRE AND MAY SHUT OFF WHILE DRIVING. THE ERROR SEEMS TO BE WELL DOCUMENTED ON THE INTERNET AND BECAME ALL TO REAL THIS WEEK WHEN THE CAR SHUT OFF AT 70 MPH ON THE HIGHWAY WHILE IT WAS RAINING ALMOST CAUSING AN ACCIDENT AND POTENTIALLY KILLING MY FAMILY.
Engine, Nov 2, 2015
VEHICLE WOULD STALL DURING HEAVY RAINS AND TAKING IT THROUGH A CAR WASH WHILE DRIVING. SOMETIMES IT WOULD EVEN CUT OFF. ONE DAY IT CUT OFF AND I HAD TO HAVE IT TOWED TO THE DEALERSHIP. I BOUGHT MY VEHICLE BRAND NEW AND THIS PROBLEM HAS BEEN GOING ON SINCE THEN. GOODYEAR COULD NOT DETERMINE THE CAUSE OF THE ISSUE AND THE DODGE DEALERSHIP INFORMED ME THAT IT WAS THE FUEL PUMP. SO THEY REPLACED MY FUEL PUMP AND THE PROBLEM STILL OCCURS DURING HEAVY RAINS AND GOING THROUGH THE CAR WASH. I REPLACED THE BATTERY A THIRD TIME AFTER CONTACTING ROADSIDE ASSISTANCE. NOW THE VEHICLE IS MAKING A KNOCKING SOUND. I'M AFRAID IT'S THE ENGINE. AFTER RESEARCHING, THERE ARE THOUSANDS OF COMPLAINTS ABOUT THE ISSUE WITH THE WIPER COWL LEAKING. THERE IS A SERVICE BULLETIN 18-006-05 PUT OUT BY CHRYSLER.
Engine, Oct 27, 2015
STALLED IN RAINSTORM WHILE DRIVING ON INTERSTATE 95, A DAY BEFORE. WE HAD BATTERY TESTED AT ADVANCED AUTO. BATTERY GOOD. DROVE HOME. THE NEXT DAY WE STARTED IT UP AND IT MADE A LOUD NOISE. SHUT IT OFF AND THEN RESTARTED IT. THE ENGINE WAS RAPPING. NEEDED A NEW ENGINE. UPON LIFTING HOOD TO SEE PROBLEM WE SAW A HOLE IN THE BLOCK. YOU COULD SEE CONNECTING ROD IN THERE.
Engine, Oct 27, 2015
IT WAS A RAINY DAY ON FRIDAY OCT. 2, 2015. THAT MORNING MY VEHICLE STARTED FINE, IT WASN'T UNTIL I CAME OUT OF WORK THAT EVENING WHEN I WENT TO START IT THE ENGINE MADE A LOUD SOUND AND IT WOULDN'T START. I TRIED A FEW TIMES UNTIL SUDDENLY IT TURNED ON AND IT WAS MAKING A KNOCKING NOISE. I THEN CALLED MY MECHANIC AND EXPLAINED THE SITUATION AND HE TOLD ME TO BRING IT TO THE SHOP SO THEY CAN PUT IT ON A LIFT TO TAKE A LOOK UNDERNEATH. AS I DROVE AWAY THE SOUND WAS UNBEARABLE AND THE FASTER I DROVE THE LOUDER IT GOT, SUDDENLY I HEARD A LOUD EXPLOSION AND THE VEHICLE STOPPED. IT FELT LIKE THE ENGINE FELL OUT, THERE WAS A LOT OF SMOKE AND OIL EVERYWHERE. I GOT THE VEHICLE TOWED TO THE MY MECHANICS SHOP FOR FURTHER DIAGNOSING WHEN THEY TOLD ME THE ENGINE BLEW OUT. THE NEXT DAY I GOT A CALL AFTER THEY TOOK THE ENGINE APART AND TOLD ME THE BLOCK HAD A HOLE BECAUSE THE PISTON BLEW THROUGH IT. THEY TOLD ME IT WOULD COST MORE MONEY TO REBUILD MY ORIGINAL ENGINE THAN BUYING A USED ONE, I OPTED OUT ON THE USED ONE. AS I WAS HOME I WENT ONLINE AND DID SOME RESEARCH WHEN I COME TO FIND OUT THAT MANY PEOPLE HAD THE SAME PROBLEM HAPPEN TO THEM WITH THE SAME VEHICLE ON A RAINY DAY OR WHEN THEY TOOK THEIR CAR THROUGH A CAR WASH. SO AS I DID MORE RESEARCH IT TURNS OUT THE WIPER COWL WHICH AT SOME POINT CHRYSLER CAME OUT WITH AN UPGRADE TENDS TO LEAK WATER ON TOP OF THE INTAKE MANIFOLD WHICH IS ANOTHER BAD DESIGN, THEN SUCKS IN WATER INTO THE ENGINE EVENTUALLY CAUSING IT TO HYDRO LOCK. I BOUGHT MY VEHICLE BRAND NEW IN 2004 AND NOW I'M DISAPPOINTED THEY NEVER ISSUED A RECALL TO FIX THIS PROBLEM. I JUST PAID OVER $4000 TO REPAIR IT AND GOD KNOWS HOW LONG UNTIL THIS USED ENGINE GOES OUT WITH THE SAME PROBLEM. I FILED A COMPLAINT WITH DODGE AND SPOKE TO SOMEONE YESTERDAY FOR THEM TO TELL ME THAT MY VEHICLE IS OUT OF WARRANTY . PLEASE HELP ME WITH THIS MATTER.
Other or unspecified, Engine, Fuel/propulsion system, Oct 13, 2015
I HAVE HAD THIS SUV FOR JUST A FEW MONTHS THE DAY I MAD MY FIRST PAYMENT IT WENT INTO THE SHOP TO BE FIXED. AT FIRST IT WAS APPARENTLY MY #5 PISTON SHOT THRU THE BLOCK WITH ONLY 120,000 MILE ON IT. THAN AFTER SPENDING THE $3,700 TO GET THAT FIXED IT WAS STILL SMOKING AND HAVING ISSUES. NEXT THING I KNOW IT IS NOW THE INTAKE MANIFOLD WHITCH WAS ANOTHER $700.00 AND IT WAS 84 IN BACK ORDER WHEN I SEEN THAT I PULLED IT UP ONLINE WERE I READ THAT THOUSANS AND THOUSANDS OF PEOPLE HAVE HAD THIS SAME PROBLEM WITH THE FIRST YEAR OF THE HEMI MOTOR IN THE DURANGO. I HAVE THREE SMALL CHILDREN AND I SUPPORT MY KIDS AND HUSBAND DUE TO HIS SPINE SURGERYS. I FEEL IF THERE HAS BEEN THIS MANY PARTS GO BAD THAT IT SHOULD HAVE A RECALL WITH IT. I CANT AFFORD TO KEEP PUTTING MONEY IN SOMETHING THAT IS STILL NOT GOING TO DRIVE PROPERLY WITH MY CHILDREN IN IT. IT HAS SHUT OFF WHILE DRIVING THE SUV. IT IS NOT SAFE FOR MY KIDS TO BE IN IM AFRAID THEY WILL BE HURT OR KILLED IF IT HAPPENS AGAIN. DODGE NEEDS TO DO THE RIGHT THING AND HAVE THISS RECALLED AS SOON AS THEY CAN. THE VECHILE TURNED OFF WHILE ON A STREET THANK GOD IT WAS NOT ON THE FREE WAY.
Engine, Oct 11, 2015
JUST PURCHASED THIS VEHICLE TWO MONTHS AGO FROM DEALER IN NJ. WE HAD A HARD RAIN ABOUT A MONTH AGO, AND THE DURANGO WOULDN'T START IMMEDIATELY. I TURNED IT OVER AGAIN A FEW HOURS LATER AND IT STARTED WITH A HARD RUMBLE, BUT IT STARTED UP. IT DROVE FINE FOR ABOUT A MONTH, AND JUST AS THE WIFE AND I WERE LEAVING A GAS STATION, WE DROVE ABOUT FIFTY FEET AND HEARD A LOUD BANG. SMOKE WAS COMING OUT OF THE PASSENGER SIDE OF THE ENGINE, AND THE DURANGO WAS MAKING A NOISE LIKE METAL WAS ROLLING AROUND IN THE ENGINE. I STOPPED THE CAR, PULLING OVER TO THE SIDE OF THE ROAD. I LOOKED UNDER THE DURANGO AND SAW OIL DRIPPING OUT FROM THE ENGINE. I GOT UNDER THE CAR TO INSPECT IT A LITTLE FURTHER AND SAW A DIME SIZE HOLE IN THE ENGINE BLOCK. I GOT THE CAR TOWED BACK TO MY HOME AS IT WAS SATURDAY AND THE MECHANIC WAS NOT OPEN. THE TOW TRUCK DRIVER TOLD ME THAT THIS WAS THE THIRD DURANGO HE PICKED UP THAT DAY. NOT SAYING THAT ALL OF THE OTHER CARS WERE TOWED BECAUSE A BLOWN ENGINE, BUT YOU GET THE IDEA. DEALER WOULDN'T WARRANTY VEHICLE BECAUSE OF MILEAGE. I COULDN'T GET ANYONE TO WARRANTY THE DURANGO BECAUSE OF THE MILEAGE BEING OVER 150000. NOW IM TOLD I WILL HAVE TO BUY A REMANNED/NEW ENGINE FOR THIS CLUNKER. I WILL BE MAKING A COMPLAINT TO THE MANUFACTURER. I KNOW IT MAY NOT GO ANYWHERE. I HAVE READ ALL OF THE COMPLAINTS HERE AND ON THE INTERNET, FORUMS, ETC. ALL THE RESULT OF BLOWN ENGINES DUE TO "HYDRO-LOCKING", AND THE WIPER COWL DEFECT WERE WATER WOULD GET INTO THE ENGINE DURING HEAVY RAINS OR CAR WASHES. I HOPE OUR GOVERNMENT WOULD INTERVENE ON BEHALF OF ITS CITIZENS AND FORCE CHRYSLER TO ISSUE A RECALL OR AT LEAST BE RESPONSIBLE FOR A DEFECT THAT THEY CREATED, BUT I WON'T HOLD MY BREATH. MY DURANGO CURRENTLY HAS 160131 MILES ON IT, AND I GUESS IT'S GONNA STAY THAT WAY NOW BECAUSE IT CAN'T MOVE, AND I STILL OWE MONEY ON A SUV THAT I CANNOT DRIVE. NHTSA DO THE RIGHT THING.
Engine, Oct 10, 2015
BOUGHT THIS VEHICLE 3 MONTHS AGO WITH JUST 52000 MILES AND RUNNING IN GOOD CONDITION. DURING THE WEEKEND OF 25TH OF SEPTEMBER 2015 IT RAINED AND UPON TRYING TO TURN ON THE VEHICLE TO GO TO WORK ON MONDAY AS USUAL, THE MOTOR/ENGINE WAS HYDROLOCKED. WATER HAD SEEPED INTO THE CYLINDERS AND THE MOTOR SUFFERED FAILURE AND BROKE RODS. I HAD INSTALLED THE NEWLY REDESIGNED COWL VENT GRILLE THAT WAS SUPPOSED TO PREVENT THIS ,BUT IT DIDN'T WORK. DODGE COMPANY IS VERY WELL AWARE OF THEIR BAD ENGINEERING BUT WON'T RECALL THE VEHICLES AND PROTECT THEIR CUSTOMERS. I JUST LOST OVER 9000.00 DOLLARS IN INVESTMENT, INCLUDING TAXES FOR 700.00 + GETTING THE VEHICLE REGISTRATION, INSPECTED, TAGS, ETC. THE VEHICLE WASN'T IN MOTION WHEN THIS HAPPENED. IT WAS PARKED. NOT EVEN THEIR REDESIGNED COWL VENT GRILLE PREVENTS HYDROLOCK, WATER FROM LEAKING INTO THE INTAKE MANIFOLD, FROM HAPPENING.
Engine, Oct 8, 2015
CONSUMER STATED THAT HE FILED A PRO-SE LAWSUIT AGAINST FCA US LLC THAT HE WILL BE MAILING THE COMPLETE LAWSUIT AND OTHER SUPPORTING DOCUMENTS TO SUBSTANTIATE HIS COMPLAINTS IN REGARDS TO ISSUING RECALLS. *BF THE CONSUMER STATED HIS ISSUE INVOLVED A DEFECTIVE COWL PANEL, WHICH ALLOWED WATER TO PENETRATE THE SPARK PLUGS AND ENGINE COMBUSTION CYLINDERS CAUSING IT TO HYDROLOCK AND/OR THROW A ROD. THE DAMAGES COST THE CONSUMER $8,900.00.*JB
Engine, Oct 2, 2015, fire
TL* THE CONTACT OWNS A 2004 DODGE DURANGO. THE CONTACT STATED THAT THERE WAS EXCESSIVE SMOKE COMING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE MOTOR WAS REPLACED, BUT THE FAILURE RECURRED. THE CONTACT MENTIONED THAT THE ORIGINAL OWNER PREVIOUSLY REPLACED THE MOTOR. THE VEHICLE WAS TAKEN BACK TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE INTAKE MANIFOLD NEEDED TO BE REPLACED, BUT THE PART WAS ON BACK ORDER. THE CONTACT WAS PLACED ON A WAITING LIST WHERE THE VEHICLE WAS NUMBER NINETY-FIVE. THE VEHICLE WAS NOT REPAIRED DUE TO THE PART BEING ON BACK ORDER. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.
Engine, Sep 20, 2015
AFTER AN OVERNIGHT RAINSTORM, VEHICLE WAS STARTED AND DRIVEN APPROXIMATELY 1/4 MILE WHEN THE ENGINE THREW A ROD THROUGH THE ENGINE BLOCK. WE HAD HAD ISSUES PRIOR TO THIS OF THE VEHICLE NOT STARTING AFTER A RAIN EVENT. IT WOULD START AFTER DRYING OUT. THOUGHT IT WAS THE STARTER AND HAD THE STARTER REPLACED TWICE. I JUST REPLACED THE ENGINE WITH A USED ENGINE THAT WITH PARTS AND LABOR COST ME $4,800. I SEE THAT THIS IS A SOMEWHAT COMMON ISSUE WITH THIS VEHICLE AND WANTED TO BE ON RECORD.
Electrical system, Exterior lighting, Engine, Sep 20, 2015
THIS COMPLAIN INVOLVE SEVERAL ISSUES THAT CONSTANTLY HAPPENS. THE FIRST ISSUE IS THAT THE INTERIOR LIGHTS AND INSTRUMENT PANEL LIGHTS ILLUMINATED INTERMITTENTLY AND I CAN HEAR A BUZZING SOUND WHEN IT DOES THIS. THE SECOND IS THAT THE BATTERY DIES AND I HAVE TO JUMP START OR CHARGE IT MANUALLY MOST DAYS. THIRD, EVERY DAY I HAVE TO POUR COOLANT INTO MY RADIATOR BECAUSE THERE IS A LEAK SOMEWHERE EITHER THE WATER PUMP OR RADIATOR. FOURTH, WHEN IT RAINS, WATER GETS INSIDE VIA THE DOOR SEAMS. FIFTH, THEN MY RADIO/DVD PLAYER STOPPED WORKING AND I HAD TO PULL THE FUSE BECAUSE IT WOULD NOT TURN OFF. SIXTH, MY HEAD LIGHTS GOES VERY DIM AND EVEN SOMETIMES SHUT OFF. THIS IS VERY SCARY IN THE MIDDLE OF THE NIGHT COMING HOME FROM WORK. SEVENTH ISSUE INVOLVES THE ENGINE STALLING ON SEVERAL OCCASIONS, MOSTLY WHEN ITS POURING DOWN RAINING.
Engine and engine cooling, Equipment, Other or unspecified, Sep 12, 2015, crash
I HAVE A 2004 DODGE DURANGO SLT 5.7L HEMI. NEVER HAD ANY BIG ISSUES WITH IT UNTIL IN 2014 I WAS DRIVING HOME FROM WORK ON THE HIGHWAY WHEN I HEARD A LOUD BANG AND LOUD KNOCKING NOISES FOLLOWED SHORTLY BY AN ABRUPT SHUT OFF. I TRIED IMMEDIATELY TO GET TO THE SIDE OF THE ROAD BUT WHEN I LOST POWER STEERING FROM THE ENGINE CEIZING AND COULDN'T CORRECT MYSELF ENOUGH SO I WENT DOWN THE HILL OFF THE SIDE OF THE HIGHWAY WHILE TRYING TO BREAK WITH NO BRAKE BOOSTER ANYMORE AS WELL. I ENDED UP RUNNING INTO A COUPLE SMALL TREE'S AND FINALLY STOPPING . AIR BAGS DIDN'T DEPLOY AND I ONLY JAMMED MY FINGER AND HURT MY BACK SOME BUT I ONLY MISSED A LARGER GROUP OF TREE BY INCHES. MY FRONT BUMPER WAS RIPPED OFF, MY DRIVERS SIDE HEADLIGHT WAS BROKE AS WELL AS MY GRILLE AND MY WINDSHIELD CRACKED. I TOOK IT TO MY MECHANIC AND FOUND OUT THAT THE ENGINE "HYDROLOCKED" AND A PISTON ROD PUNCHED THROUGH MY ENGINE AND BROKE A LOT OF OTHER THINGS INTERNALLY. NEEDLESS TO SAY THE ENGINE IS GONE. AFTER DOING SOME RESEARCH I HAVE FOUND THAT THERE ARE HUNDREDS MORE PEOPLE THAT HAD THIS HAPPEN TO THEIR 04 AND 05 DODGE DURANGO WITH THE 5.7L HEMI. APPARENTLY THE WATER RUNS RIGHT DOWN ONTO THE ENGINE AND POOLS UP AND THE INTAKE IS FAULTY SO IT SUCKS THAT WATER UP AND CAUSES A CATASTROPHIC HYDROLOCK WITH THE ENGINE WHICH COULD KILL SOMEONE IF THEY LOSE POWER STEERING AND POWER BRAKES WITHIN A SECOND. I'VE BEEN TRYING TO SAVE TO GET A NEW ENGINE (WHICH WILL COST ABOUT $3800 ALONE) BECAUSE I BOUGHT THIS FOR TOO MUCH AND NEITHER DODGE OR MY INSURANCE WOULD COVER IT SO IT'S NOW A PILE OF SCRAP UNTIL I HOPEFULLY CAN GET A NEW ENGINE OR HAVE DODGE BUY THIS DEATH TRAP BACK. DODGE NEEDS TO BUY THESE BACK OR FIX THEM! THIS IS BY FAR NOT AN INDIVIDUAL CASE AND IT IS VERY DANGEROUS AND COSTLY!
Engine, Sep 10, 2015
TL* THE CONTACT OWNS A 2004 DODGE DURANGO. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE SHOOK BEFORE SUDDENLY SHUTTING OFF. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE OCCURRED ON MULTIPLE OCCASIONS DURING RAIN WEATHER CONDITIONS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 98,000. UPDATED 11/06/15*LJ THE CONSUMER STATED THE REPAIR GARAGE STATED THE VEHICLE NEEDED SPARK PLUGS, COILS AND WIRES. HOWEVER, ANOTHER ESTABLISHMENT STATED EVERYTHING WAS OK. UPDATED 12/10/15. *JB
Engine, Sep 4, 2015
ONE RANDOM DAY..AS I STARTED MY DURANGO, IT STARTED MAKING A FAST CLICKING SOUND FROM THE ENGINE. SEEMS TO DRIVER AND IDLE FINE,BUT IT ISN'T A NORMAL SOUND SINCE I HAVE HAD THIS DURANGO A WHILE AND NEVER HEARD IT TILL NOW. TO FIND OUT ITS ON THE PASSENGER SIDE..BEEN TOLD ITS THE EXHAUST MANIFOLD. TAKES A FEW MINS,BUT GOES AWAY ABOUT 90%.THE COLDER IT IS OUTSIDE THE WORST AND LOUDER THE NOISE IS.I SEARCHED ONLINE ABOUT THIS AND LOOKS LIKE I AM NOT THE ONLY ONE AND SUPRISEING ITS NOT A RECALL. I WAS TOLD BY A SHOP I HAVE A BROKEN STUD BOLT AND WILL COST.1200-2000. I DON'T HAVE THAT KINDA MONEY.SO IS THERE A WAY I COULD GET HELP GETTING THIS FIXED? BECAUSE IT IS POSSIBLE IT COULD MESS UP THE PISTON ON THAT SIDE OF THE LOOS MANIFOLD. ALSO RECEIVED A LETTER THAT I HAVE A RECALL FOR THE DRIVER AIRBAG INFLATOR..WAITING FOR MY DEALER TO CALL ME BACK FOR A APPOINTMENT.
Engine, Aug 25, 2015
ENGINE MAKING NOISE AT START UP. HAD IT LOOKED AT BY SEVERAL MECHANICS, INCLUDING THE LOCAL DODGE DEALER. SAID IT IS PROBABLY PISTON. HAD VALVE COVERS AND HEADS TAKEN OFF FOR POSSIBLE STUCK LIFTER AND FOUND PLENTY OF RUST ETC. THAT WOULD INDICATE WATER IN MOTOR. SEVERAL PEOPLE INDICATED THIS IS AN ISSUE WITH THIS MODEL AND MAKE WITH LEAKING COWLING AT WINDSHIELD LEAKING WATER ONTO MOTOR IN BAD SPOTS CAUSING THIS FAILURE. SHOULD NOT BE NEEDING NEW MOTOR AT 107K.
Engine, Aug 21, 2015
AUG 21 @ 1030AM. MY FIANC, OUR DAUGHTER AND I WERE ABOUT TO LEAVE OUR HOME. I WENT TO THE CAR AND STRAPPED OUR DAUGHTER INTO HER CAR SEAT WHILE MY FIANC HAD BAGS AT THE FRONT OF OUR APARTMENT BUILDING. TURNED ON THE CAR IT STRUGGLED TO TURN OVER, WENT CLUNK CLUNK CLUNK. I TURNED IT OFF. CALLED MY FIANC TO COME UP TO OUR PARKING SPOT TO HAVE A LOOK. HE COULDN'T SEE ANYTHING IMMEDIATELY. CALLED A TOW BUT IN THE MEANTIME A FRIEND WHO KNOWS A BIT ABOUT CARS CAME BY, LOOKED UNDER THE CAR AND FOUND PIECES OF THE ENGINE AS WELL AS LEAKING ENGINE OIL UNDER THE CAR. THE DISCUSSION WAS THAT IT HAD BLOWN A ROD AND THE ENGINE WAS DONE. AT THIS POINT IN TIME I CAN'T AFFORD TO GET IT WORKED ON, SO IT IS STILL SITTING IN THE SAME PLACE. THE DESCRIPTION IS SO SIMILAR TO OTHER REPORTS OF A ROD GOING THROUGH THE ENGINE BLOCK. LUCKILY WE WEREN'T ON THE ROAD DRIVING WHEN IT HAPPENED AND EVERYONE IS SAFE. FOR A PROBLEM LIKE THIS THAT IS OBVIOUSLY RECURRING DUE TO THE ENGINES BEING DEFECTIVE HOW CAN DODGE NOT STILL BE RESPONSIBLE.