2002 Hyundai Santa FE

Problems, recalls and owner-reported issues

Suspension is the leading concern among 171 owner complaints filed for this model year. This is the 20th highest complaint count among 25 Santa FE model years with reports.

Complaints by model year
  1. 171

Of the 2002 reports, 9 involved a crash and 2 involved a fire. 6 people were injured.

Primary concernSuspension60 reports · 35% of complaints
Owner complaints171Filed with NHTSA
Recall relationship4 safety recallsNHTSA campaign records

What owners report most often

  1. Suspension60
  2. Service brakes21
  3. Structure17
  4. Steering16
  5. Engine and engine cooling15
  6. Power train15
  7. Vehicle speed control15
  8. Electrical system12

Recalls and investigations

  1. Suspension, front, springs, coil springsJul 18, 2014

    Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

    If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

    Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

    Campaign 14V435000 on NHTSA.gov

  2. Suspension, rearApr 16, 2009

    HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

    IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

    DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

    Campaign 09V123000 on NHTSA.gov

  3. Equipment, other, labelsDec 18, 2003

    CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

    THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

    OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

    Campaign 03V520000 on NHTSA.gov

  4. Electrical system, starter assemblyJan 2, 2003

    ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 2.7 LITER V-6 ENGINES, IMPROPERLY MANUFACTURED CRANKSHAFT POSITION SENSORS (CPS) WERE INSTALLED. THE CPS CASES WERE IMPROPERLY MANUFACTURED AND DID NOT MEET DIMENSIONAL SPECIFICATIONS. INTERNAL GAPS WITHIN THE CASES ALLOWED EPOXY TO CONTACT THE PRINTED CIRCUIT BOARD, WHICH RESULTED IN CRACKING OF THE PRINTED CIRCUIT BOARD CAPACITOR.

    A DAMAGED CPS CAPACITOR COULD RESULT IN ENGINE STALLING.

    DEALERS WILL REPLACE THE CPS. OWNER NOTIFICATION BEGAN ON MARCH 10, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-829-9956.

    Campaign 03V030000 on NHTSA.gov

Representative owner complaints

171 reports, newest first.

  1. Service brakes, Hydraulic, Jul 22, 2009

    2002 HYUNDAI SANTA FE GLS. WHEN MODERATELY BRAKING TO SLOW DOWN TO EXIT THE INTERSTATE THE CAR RAPIDLY DECELERATED AND VIBRATED VIOLENTLY. PULLED OVER AND COULD NOT GET THE CAR TO GO OVER 20 MPH. MY INITIAL IMPRESSION WAS THAT THE TRANSMISSION WAS FAILING. THIS HAPPENED RANDOMLY ON SEVERAL OCCASIONS. THE 2ND TIME IT OCCURRED I HAD THE CAR TOWED TO THE NEAREST HYUNDAI DEALER. DEALER COULD FIND NOTHING WRONG WITH THE VEHICLE. I DROVE THE CAR BACK WITHOUT INCIDENT AND DROPPED IT OFF AT THE HYUNDAI DEALER THAT SOLD ME THE CAR. THEY HAD THE VEHICLE FOR SEVERAL DAYS BEFORE THEY COULD REPRODUCE THE PROBLEM. THE DIAGNOSIS WAS A FAULTY BRAKE SYSTEM MASTER CYLINDER AND PROPORTIONING VALVE. COST OF THE REPAIR WAS OVER $500. I INVESTIGATED THIS PROBLEM AT VARIOUS HYUNDAI FORUMS ON THE INTERNET AND LEARNED THAT THIS SAME PROBLEM HAS BEEN REPORTED ON OTHER HYUNDAI VEHICLES (INCLUDING MY GENERATION OF SANTA FE). I FEEL THAT ANY BRAKE SYSTEM FAILURE IS A SERIOUS SAFETY DEFECT THAT SHOULD BE INVESTIGATED. *TR

  2. Power train, Jul 20, 2009

    2002 & 2004 HYUNDAI SANTA FE TRANSMISSION CASE DEFECT: WE LIKED THE FIRST SO MUCH, WE BOUGHT A SECOND.... NO INDICATION OF MAINTENANCE INSTRUCTIONS IN OWNERS MANUAL. REGARDING TRANSFER CASE ATTENTION OR MAINTENANCE WHICH VIOLENTLY CAUSED THE VEHICLE TO DANGEROUSLY, ABRUPTLY STOP - RESULTING IN A DANGEROUS HIGHWAY SAFETY SITUATION AND PERSONAL INJURY. WE HAVE THE OLD TRANSFER CASE - WHICH LOOKS INSIDE, LIKE A TOSSED SALAD. WE PAID FOR THE REPLACEMENT BY WESTERN AUTO - A MATTER THAT SHOULD HAVE BEEN COVERED UNDER WARRANTY. REPORTED IN GREAT DETAIL TO HYUNDAI USA, THEY DENY RESPONSIBILITY OR WARRANTY COVERAGE IN EFFECT AT THE TIME PROBLEM WAS NOTICED. FURTHERMORE, THE VEHICLES WERE PURCHASED AS 'DEALER DEMOS,' WITH LOW MILEAGE AND FULL MANUFACTURERS 100,00 MILE, 10 YEAR WARRANTY - UNFORTUNATELY FROM A DEALER MISREPRESENTING THEMSELVES AS AN AUTHORIZED HYUNDAI DEALERSHIP. 2002 VEHICLE WAS INSPECTED BY THE DEALERSHIP WHEN PROBLEM REALIZED, - DURING WARRANTY PERIOD, BUT REPORTED NO PROBLEM. WE LATER DISCOVERED A REPAIR / MODIFICATION KIT WAS ISSUED BY HYUNDAI TO CORRECT THE PROBLEM - PURCHASED AT WESTERN AUTO - HYUNDAI SERVICE MANAGER CLAIMED HE HAD NO KNOWLEDGE OF THE ITEM UNTIL WE SHOWED IT TO HIM IN A BRAND NEW UNOPENED BOX. HYUNDAI DID INSTALL THE MODIFICATION / REPAIR KIT TO THE SECOND 2004 SANTA FE AFTER WE BROUGHT IT TO THEIR ATTENTION. ALL DOCUMENTED BY HIDDEN CAMERA VIDEO RECORDING. DANGEROUS AND COSTLY SITUATION. PLEASE ADVISE. WE SEEK REIMBURSEMENT FOR THE REPAIR AND TOWING COSTS. THANK YOU FOR YOUR ATTENTION. *TR HAROLD BAYUK

  3. Air bags, May 12, 2009, crash

    MY HUSBAND WAS IN A FRONTAL CRASH WITH THE SIDE OF A SCHOOL BUS AND THE AIR BAGS NEVER DEPLOYED ON OUR 2002 HYUNDAI SANTA FE. WE REPORTED THIS INCIDENT TO HYUNDAI AND THEY SENT AN INDEPENDENT COMPANY OUT TO INVESTIGATE. A FEW WEEKS LATER WE RECEIVED A LETTER FROM HYUNDAI TELLING US THE AIRBAGS WERE OPERATIONAL AND MY HUSBAND NEEDED TO USE HIS BREAKS IN ORDER FOR THE AIR BAGS TO DEPLOY. THIS IS RIDICULOUS WHAT ARE AIR BAGS GOOD FOR WHEN YOU GET INTO AN ACCIDENT WHERE YOU DON'T HAVE ANY TIME TO REACT. THIS ISN'T THE FIRST TIME OUR HYUNDAI VEHICLE'S AIRBAGS DID NOT DEPLOY. IN 2001, I WAS IN A 65 MPH FRONTAL CRASH WITH A GUARD RAIL ON THE INTERSTATE IN MY 2000 HYUNDAI TIBURON. WHEN I CALLED HYUNDAI THEY TOLD ME I SHOULD HIT THE GUARD RAIL AT A CERTAIN ANGLE. WHAT ANGLE OTHER THAN STRAIGHT ON WILL DEPLOY THE AIRBAGS? I DID NOT PURSUE THE MATTER, WHICH I REGRET NOT DOING BUT KNOWING THAT ANOTHER HYUNDAI VEHICLE WE OWN HAS AIRBAG DEPLOYMENT ISSUES I AM AFRAID AS I OWN ANOTHER HYUNDAI VEHICLE. I ASKED HYUNDAI TO INSPECT THE SAFETY OF MY 2006 SONATA BUT THEY HAVE REFUSED. *TR

  4. Structure, Mar 21, 2009

    I PURCHASED A 2002 HYUNDAI SANTE FE IN SPRING 2007. I HAVE HAD NO PROBLEMS WITH UNTIL TWO DAYS AGO I BEGAN TO FEEL THE CAR WHEEL JERK ON THE FREEWAY. I BROUGHT THE CAR HOME AND ASKED MY BOYFRIEND TO DRIVE THE CAR AND SEE HOW HE FELT IN IT. THAT NIGHT ON HIS WAY TO WORK AS HE WAS EXITING THE FREEWAY THE TIRE POPPED OFF. WHEN THE CAR WAS TOWED TO THE CAR STORE THE MECHANIC SAID THE TIRE POPPED OFF DUE THE FRONT SUBFRAME BEING ROTTED AND RUSTED OUT. TO CORRECT THE PROBLEM WILL BE $3400. NO ONE WAS INJURED. HOWEVER DURING THESE TOUGH ECONOMIC TIMES I CAN BARELY MAKE ENDS MEET. MY FAMILY HAS NO TRANSPORTATION TO SCHOOL OR WORK. GRANTED THAT I RECEIVE THE JOB OFFER FROM A COMPANY I RECENTLY INTERVIEWED WITH I WILL BE UNABLE TO ACCEPT FOR I HAVE NO TRANSPORTATION TO GET THERE. I NOTICE THAT HYUNDAI HAS THIS PROBLEM WITH MANY OF ITS CARS WHAT'S THE DEAL WITH THEIR QUALITY? *TR

  5. Engine and engine cooling, Mar 11, 2009

    TL*THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. THE CONTACT NOTICED THAT THE VEHICLE DROVE ABNORMALLY ROUGH AND THE ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. ON ONE OCCASION, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO BE RESTARTED IMMEDIATELY. SHE TOOK THE VEHICLE TO THE DEALER ON NUMEROUS OCCASIONS, BUT THEY WERE UNABLE TO SUCCESSFULLY IDENTIFY THE CAUSE OF THE FAILURE AND PROVIDE A SUFFICIENT REMEDY. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 112,000 AND CURRENT MILEAGE WAS 118,000.

  6. Suspension, Oct 24, 2008

    WE FOUND THAT BOTH REAR TRAILING ARMS WE COMPLETELY RUSTED THROUGH. WE HAD TO GET THEM BOTH REPLACED BY THE DEALER FOR $650 A PIECE. THE OLD PARTS WERE DISCARDED BY THE HYUNDAI DEALER. THE DEALER THINKS THIS IS NORMAL WARE AND TARE ON AN 2002 VEHICLE. THE PROBLEM THAT I HAVE IS THAT THE REAR TRAILING ARMS ARE A MAJOR SUSPENSION COMPONENT. FIFTY PERCENT OF THE VEHICLE WEIGHT RESIDES ON THESE COMPONENTS. HYUNDAI SHOULD HAVE BUILD THEM WITH HIGHEST QUALITY IN MIND. MY OPINION THE REAR TRAILING ARMS SHOULD HAVE LASTED LONGER THEN THE FENDER ON THE CAR. THEIR WAS NO EVENT LEADING UP TO THE SUSPENSION PROBLEM. ONE DAY THE CAR FELT LIKE THE WHEEL ALIGNMENT WAS OUT. THE VEHICLE WAS VERY HARD TO HANDLE ON THE ROAD. WE THEN ARRANGED FOR THE CAR TO GET A WHEEL ALIGNMENT. THEY SAID THAT THEY COULDN'T DO A ALIGNMENT BECAUSE THEIR IS A SUSPENSION PROBLEM WITH THE REAR TRAILING ARMS. THEY ALSO INFORMED US THAT THE CAR IS NOT SAFE AND TO BRING IT TO A DEALER TO GET FIXED. I FEEL THIS COULD HAVE BEEN A FATAL ACCIDENT!!! *TR

  7. Power train, Oct 7, 2008

    I BOUGHT A 2002 HYUNDAI SANTA FE, STANDARD 5-SPEED. SINCE THAT TIME I HAVE HAD TO REPLACE THE CLUTCH TWICE. NOW I AM REPLACING IT AGAIN AS IT WAS DAMAGED BY THE FLY WHEEL. A NEW FLY WHEEL COSTS $1500.00. I HAVE MADE EXTENSIVE EFFORTS TO FIND A USED ONE. MOST OF THE SALVAGE YARDS TELL ME THAT THEY DON'T HAVE ONE BECAUSE IT IS A FREQUENT PROBLEM AND EVERYONE IS LOOKING FOR ONE. MY MECHANIC TELLS ME MOST FLY WHEELS ARE MOUNTED TO THE ENGINE AND DON'T HAVE THIS PROBLEM. ALSO MOST FLY WHEELS COST UNDER $100.00, SO MOST WARRANTIES DO NOT COVER THE FLY WHEEL. IT SEEMS THIS IS A MANUFACTURING PROBLEMS SINCE IT HAPPENS FREQUENTLY. *TR

  8. Visibility, Jul 20, 2008

    THE FAN SPEED SWITCH FOR THE BLOWER MOTOR INSIDE THE VEHICLE HAS FAILED FOR THE SECOND TIME. IT FIRST STARTED A WEEK BEFORE CHRISTMAS IN DECEMBER OF 2007, I CAME OUT OF THE STORE STARTED THE CAR AND THE BLOWER WOULDN'T CAME ON FOR THE HEATER. I HAD TO JIGGLE THE SWITCH FOR THE FAN SPEED CONTROL TO GET THE BLOWER TO COME ON, IT WORKED FOR AWHILE, BUT IT FAILED COMPLETELY. I HAD NO WARNING AT ALL, THE FAN SPEED BLOWER SWITCH JUST STOPPED WORKING. I WENT TO THE DEALER AND BOUGHT THE PART FOR $20.57, IT WAS WORKING FINE AND THEN ON 7/19/2008 I CAME OUT OF THE STORE STARTED THE CAR, I ENGAGED THE AIR CONDITIONER AND IT HAPPENED AGAIN. NOW I AM GOING TO HAVE TO GO BACK TO THE DEALER AND BUY THIS PART AGAIN. I CANNOT UNDERSTAND HOW A SIMPLE FAN SPEED CONTROL SWITCH CAN FAIL IN 7 MONTHS. IT IS VERY ANNOYING TO GO THROUGH THIS. I HOPE THAT HYUNDAI CAN HELP ME WHEN I GO BACK TO THE DEALER. *TR

  9. Engine and engine cooling, Jul 7, 2008

    THERE WERE NO EVENTS LEADING UP TO THE FAILURE. IT WAS SUDDEN, AND CAUSED COMPLETE SHUT DOWN OF THE ENGINE ON A BUSY HIGHWAY DURING A BUSY TIME OF DAY. WE WERE TOLD BY HYUNDAI THAT THE 6 CYLINDER HAS A RECALL AGAINST THE CRANKSHAFT POSITION SENSOR, BUT THE 4 CYLINDER WHICH WE OWN DON'T HAVE THE RECALL, YET THE SAME PART FAILED CAUSING THE SAME ENGINE SHUTDOWN. I SEE THE 6 CYLINDER RECALL ON YOU WEBSITE. SO FAR, AS OF THE TIME OF WRITING THIS EMAIL AND A WEEK OF THE CAR IN THE HYUNDAI DEALERSHIP, THERE HAS BEEN NO REPAIR, AND MY MOM IS STILL WITHOUT A CAR. THEY ARE MAKING HER PAY THE LABOR CHARGE FOR THE REPAIR, AND CONTINUE WITH EXCUSES AS TO WHY THE CAR HASN'T BEEN FIXED YET. *TR

  10. Power train, Jun 18, 2008

    WITH REGARDS THE TRANSMISSION OF THE SUV HYUNDAI SANTA FE 2002 AND IT HAS BEEN 4 WEEKS STILL ON THE DEALER SHOP AND NO EXTRA RENTAL CAR PROVIDED AFTER 4 WEEKS THAT'S BEEN,JUST WANTS TO FIND OUT IF IT PART OF THE RECALL VEHICLE. IF WE DIDN'T NOTICE ANYTHING , WHO KNOWS COULD IT HAPPEN IF WE'RE DRIVING ON THE HIGHWAY AND THE TRANSMISSION START TO FALL OUT. PLEASE LET US KNOW IF THIS CONSIDER AS A RECALL, THANK YOU ... *TR

  11. Engine and engine cooling, Jun 2, 2008

    MY 2002 HYUNDAI SANTA FE STALLED IN THE MIDDLE OF TRAFFIC SEVERAL TIMES. I TOOK IT TO THE DEALERSHIP AND EXPLAINED WHAT HAPPENED. THEY CALLED ME AND SAID I HAVE A BAD CRANKSHAFT POSITIONING SENSOR. I NOTICED THAT THERE WAS A RECALL FOR 2002 SANTA FE FOR THIS SAME PROBLEM. BUT WHEN I TOLD THEM THAT , THEY RESPONDED WITH MY VIN # NOT BEING ATTACHED TO A RECALL. I AM VERY UPSET ABOUT THIS. I FEEL THIS IS A HUGE SAFETY CONCERN, WHAT IF SOMETHING BAD HAPPENED DURING TRAFFIC WHEN MY CAR STALLED. THE COMPANY SHOULD WARRANTY THIS ISSUE, BUT THEY WON'T. *TR

  12. Service brakes, Hydraulic, May 29, 2008

    TL*THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. ON MAY 27, 2008, WHILE DRIVING BETWEEN 1-20 MPH, THE ABS LIGHT ILLUMINATED AND THE VEHICLE WOULD NOT STOP. THE CONTACT WAS ABLE TO AVOID CRASHING SEVERAL TIMES BY APPLYING THE HAND BRAKE. ON JUNE 17, 2005, SHE TOOK THE VEHICLE TO THE DEALER FOR NHTSA CAMPAIGN ID NUMBER 04V131000 (SERVICE BRAKES, HYDRAULIC:ANTILOCK:CONTROL UNIT/MODULE); HOWEVER, THEY COULD NOT DUPLICATE THE FAILURE IN THE 2002 MODEL. THE MANUFACTURER ADVISED HIM TO TAKE THE VEHICLE BACK TO THE DEALER FOR A DIAGNOSIS. THE CONTACT WILL TAKE THE VEHICLE BACK TO THE DEALER. THE FAILURE MILEAGE WAS 50,744 AND CURRENT MILEAGE WAS 115,864.

  13. Tires, May 8, 2008

    THE TIRES ON OUR VEHICLE ARE FAILING. THEY ARE PROSPECTOR BRAND TIRES, SIZE 225 70 16; DOT BF 5CF9CC 4404 (3 TIRES) AND DOT BF 5CF9CC 3604 (1 TIRE). IN THE 3 YEARS WE HAVE OWNED THESE TIRES WE HAVE ALWAYS HAD DIFFICULTY KEEPING THEM BALANCED. THE TIRES HAVE LESS THAN 20,000 MILES ON THEM, AND HAVE SIGNIFICANT TREAD LIFE REMAINING. OVER THE YEARS WE HAVE HAD TO REBALANCE THEM FREQUENTLY (ABOUT 7 TIMES, MOST RECENTLY LESS THAN 1000 MILES AGO). AT THE LAST BALANCING, THE MECHANIC SAID THAT THERE WERE BULDGES APPEARING IN THE TIRES, INDICATING TO HIM THAT THE TIRES WERE EXPERIENCING MULTIPLE PLY SEPARATIONS. NOW, ONCE AGAIN, THE TIRES ARE SHIMMYING ALMOST UNCONTROLLABLY AT EXPRESSWAY SPEED; LESS SO AT SPEEDS BELOW 40 MPH, BUT STILL SHAKING. USING THE INTERNET, I FOUND THAT PROSPECTOR TIRES HAD BEEN RECALLED BY THEIR MANUFACTURER, BF GOODRICH, ONCE BEFORE. I CALLED BF GOODRICH (AT 1-877-788-8899) AND WAS TOLD THEY HAD ABSOLUTELY NO INFORMATION ON THE PROSPECTOR TIRES, OTHER THAN THAT THEY WERE MANUFACTURED IN THE SAME PLANT THAT MAKES BF GOODRICH TIRES. THE CUSTOMER SERVICE REPRESENTATIVE CHECKED SEVERAL TIMES WITH HER SUPERVISOR, RETURNING EACH TIME SAYING THAT BF GOODRICH HAD NO RESPONSIBILITY AT ALL RELATING TO THESE TIRES OR THIS ISSUE. I BELIEVE THESE TIRES ARE UNSAFE TO USE AND WILL BE REPLACING THEM WITHIN A WEEK. *TR

  14. Power train, Feb 14, 2008

    HI I WENT TO MY HYUNDAI DEALER TODAY FOR WHAT APPEARED TO BE A RE-OCCURRING FLUID LEAK ON THE TRANSFER CASE SEAL, FRONT PASSENGER SIDE OF THE VEHICLE. I WAS TOLD THIS TIME THAT THE LEAK WAS CAUSED BY A VENT TUBE LOCATED AT THE TRANSFER CASE. THE TECHNICAL SERVICE BULLETIN REFERENCED BY THE SERVICE ADVISOR STATES THAT THE FLUID WILL ONLY APPEAR DURING VERY COLD TEMPERATURES. THIS SEEMS TO BE WHAT IS HAPPENING RIGHT NOW ,WITH MY VEHICLE. MY ISSUE IS THAT IN ORDER TO STOP THIS FLUID LEAK,THE DEALER TELLS ME THAT THE TRANSFER CASE VENT TUBE NEEDS TO BE REPLACED WITH A REDESIGNED UNIT. I AM ALSO TOLD THAT THIS NEW UNIT WILL NOT BE REPLACED UNDER THE POWER TRAIN WARRANTY. I ASKED WHY NOT?? IF THIS IS A DESIGN FLAW ON HYUNDAI'S PART ,HYUNDAI SHOULD RECALL THE AFFECTED VEHICLES AND INSTALL THE NEW VENT TUBE UNIT AT THERE COST,NOT THE CONSUMERS'. I WOULD LIKE TO KNOW WHY I SHOULD HAVE TO PAY $224.32 PARTS AND LABOR TO CORRECT AN ISSUE THAT IS DEFINITELY A DESIGN FLAW THAT OCCURRED FROM HYUNDAI. PLEASE RESPOND ACCORDINGLY KENNETH JOHN BASTA *TR

  15. Seat belts, Equipment, Feb 4, 2008

    ON 2/2/08, I PURCHASED A REPLACEMENT SEAT BELT ASSEMBLY FOR MY 2002 HYUNDAI SANTA FE FROM BUTLER HYUNDAI (INDIANAPOLIS, IN. 317-848-4200). LABEL ON BELT STATES: SEAT BELT PART NO. 89810-26 500 YD, DATED 11/09/06. THE SEAT BELT DID NOT COME WITH ANY INSTALLATION INSTRUCTIONS. I ASKED ANGELA, AT THE PARTS DESK, WHERE THEY WERE. SHE SAID SHE DID NOT KNOW. I MENTIONED THAT ACCORDING TO THE NHTSA, ALL SEAT BELT ASSEMBLIES ARE REQUIRED TO COME WITH INSTRUCTIONS. I ASKED FOR THE SUPERVISOR. SHE CAME BACK AND SAID THAT THE SUPERVISOR WAS BUSY, AND HE WAS NOT AWARE OF WHAT I WAS TALKING ABOUT. I ASKED IF THERE WAS SOMETHING IN THE SERVICE CENTER THAT SHE COULD GIVE ME, OR MAKE A COPY OF FOR ME. SHE SAID NO. SHE SAID I COULD GO TO HYUNDAI ONLINE, OR CALL TECHNICAL SUPPORT. SHE DID NOT GIVE ME A PHONE NUMBER OR WEB SITE INSTRUCTIONS. BEFORE PURCHASING THE SEAT BELT, I SPOKE TO CLAUDIA KOVELL OF NHTSA (PHONE: 202-366-5293). SHE STATED THAT TO BE IN COMPLIANCE, ALL SEAT BELT ASSEMBLIES NEED TO COME WITH INSTRUCTIONS. *TR

  16. Seat belts, Jan 29, 2008

    TL*THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. THE AUTOMATIC RETRACTION SYSTEM ON THE DRIVER SIDE SEAT BELT FAILED. AS A RESULT, THE CHILD SEAT IS NOT PROPERLY RESTRAINED. THE CONTACT SPOKE WITH THE MANUFACTURER AND THEY STATED THAT HER VEHICLE DOES NOT HAVE A RECALL ON THE SEAT BELT. THE DEALER STATED THAT THE REPAIR FOR THE SEAT BELT RETRACTION SYSTEM WOULD COST $300 PLUS $89 TO DIAGNOSE THE PROBLEM. THE CURRENT MILEAGE IS 90,700 AND FAILURE MILEAGE WAS 89,000. UPDATED 02-25-08 *BF THE AUTO-LOCKING SEAT BELT DID NOT REMAIN LOCKED TO USE WITH A CHILD BOOSTER SEAT. HOWEVER, THE SEAT BELT DOES LOCK WHEN THE BELT IS PULLED QUICKLY. THE CONSUMER PURCHASED A REPLACEMENT PART AND STATED IT IS WORKING CORRECTLY. UPDATED

  17. Seat belts, Equipment, Jan 28, 2008

    I HAVE A 2002 HYUNDAI SANTE FE. I AM THE SECOND OWNER. IT HAS ABOUT 90700 MILES ON IT. MY REAR DRIVERS SIDE SEATBELT RETAINER SYSTEM DOES NOT LOCK WHEN USING WITH A CHILD SEAT.. THIS IS THE SAME PROBLEM THAT A KIA WAS RECALLED FOR: "KIA SEAT BELT RECALL: IN JULY 2006, KIA RECALLED ABOUT 32,000 VEHICLES THAT FAILED TO COMPLY WITH FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208. THE AUTOMATIC LOCKING RETAINER FUNCTION IN THE REAR OUTBOARD SEATBELT ASSEMBLIES MAY DISENGAGE WHEN USED WITH CERTAIN CHILD SEATS. IN THE EVENT OF AN ACCIDENT, THIS DEFECT POSES AN INCREASED RISK OF INJURY TO THE SEAT OCCUPANT. " I HAVE CALLED THE HYUNDAI DEALER, AND HYNDAI USA. THEY BOTH TELL ME I AM OUT OF WARRANTY, AND I MUST PAY FOR DIAGNOSIS AND ALL REPAIRS. EVEN IF IT IS A SAFETY ISSUE. *TR

  18. Power train, Jan 8, 2008

    CLUTCH WAS SLOW TO ENGAGE; SLIPPING. SERVICE PEOPLE AT THE DEALER SAID CLUTCH WAS NO GOOD AND NEEDED TO BE REPLACED. THE VEHICLE ONLY HAD 29,700 MILES. THE NEW CLUTCH AND FLYWHEEL PLUS LABOR COST ME OVER $1600. *TR

  19. Air bags, Oct 23, 2007, crash

    TL*THE CONTACT OWNS A 2002 HYUNDAI (MODEL UNKNOWN). THE CONTACT WAS INVOLVED IN A CRASH WHILE DRIVING 35 MPH. THE DRIVER SIDE FRONT AIR BAG FAILED TO DEPLOY. ALTHOUGH SHE WAS WEARING HER SEAT BELT, THE CONTACT STRUCK THE LEFT SIDE OF HER FOREHEAD ON THE STEERING WHEEL AND WAS TRANSPORTED TO THE URGENT CARE CENTER FOR EXAMINATION. THE VEHICLE WAS DESTROYED. THE ROAD WAS SLIGHTLY DAMP AT THE TIME OF THE CRASH. A POLICE REPORT WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE 84,000. UPDATED 01/02/08. *4200 UPDATED 12/12/07 *TR

  20. Engine and engine cooling, Structure, Sep 9, 2007

    PURCHASED A NEW 2002 HYUNDAI SANTA FE 11/2001 WITH 11 MILES ON IT. IN 3/2007, THE RADIATOR NEEDED TO BE REPLACED. IN REPLACING IT, 2 MAJOR SAFETY DEFECTS WERE DISCOVERED - NO SAFETY/PROTECTIVE FOAM IN THE FRONT BUMPER AND THE SAFETY/CRASH BAR WAS BENT - I WAS TOLD THAT THE CAR MUST HAD BEEN IN A MAJOR ACCIDENT. I TOOK THE CAR BACK TO THE ORIGINAL DEALER AND THEY ACCEPTED NO RESPONSIBILITY - THEY SAID I MUST HAVE DONE IT. I HAVE HAD NO ACCIDENTS OR TICKETS AND MY DRIVING RECORD PROVES THAT. I PURCHASED A VEHICLE HISTORY REPORT, WHICH SHOWED NO ACCIDENT HISTORY. THE ONLY CONCLUSION IS THAT THE DEFECTS WERE PRESENT AT THE TIME OF SALE. THE CAR SLIPPED THROUGH THE CRACKS OF THE SAFETY INSPECTIONS. *JB

  21. Service brakes, Hydraulic, Jul 7, 2007

    GRINDING AND OTHER ODD NOISES WHEN BRAKING IN MY 2002 SANTE FE. PURCHASED THE CAR NEW AND I HAVE REPLACED THE HYDRAULIC BRAKES ONCE A YEAR SINCE I PURCHASED IT. I HAVE COMPLAINED TO TWO DIFFERENT HYUNDAI DEALERSHIPS AND TO HYDUNDAI MOTOR CORPORATION. ITSELF AND WAS TOLD THAT I MUST BE A BRAKE RIDER AND CITY DRIVER. EITHER OF THESE IS TRUE. I HAVE NEVER HAD TO REPLACE BRAKES EVERY 8-10,000 MILES ON ANY CAR I HAVE EVER OWNED. I WAS TOLD A COMPLETE, FULL BRAKE JOB MUST BE DONE EACH TIME BECAUSE THE ROTORS ARE SO THIN THAT THERE IS LITTLE MARGIN FOR ERROR OF OVER RESURFACING. THIS COULD CAUSE A VERY SERIOUS SITUATION. I WAS TOLD BY ONE SERVICE MANAGER FROM ONE HYUNDAI DEALERSHIP THAT HE WOULD NEVER ALLOW HIS WIFE AND CHILDREN IN THIS PARTICULAR CAR WITH TURNED DOWN ROTORS AND THAT HE WOULD RATHER LAY OUT THE HUNDREDS OF DOLLARS ON CONSTANTLY REPLACING THE FRONT BRAKES FOR PIECE OF MIND. I WAS SPOKEN TO LIKE I WAS AN IDIOT BY HYUNDAI CUSTOMER SERVICE LINE WHEN I COMPLAINED AND MY CONCERNS OF AN INFERIOR BRAKING SYSTEM WERE IGNORED. I HAVE JUST HAD MY FIFTH SET OF FRONT BRAKES PUT ON THE CAR AND WAS ACTUALLY TOLD BY A NEW SERVICE MANAGER THAT BETWEEN HIM AND I, THAT THE BRAKE PADS WERE MADE FOR A SMALL VEHICLE NOT AN SUV OF THIS SIZE, AND THAT THIS CAR WAS KNOWN FOR BRAKE PROBLEMS. THIS ONLY CONFIRMED WHAT I TRIED TO EXPLAIN TO HYUNDAI AS WAS ALSO TOLD TO ME BY TWO OTHER PRIVATE PARTY REPAIR CENTERS. I NOW REFUSE TO ALLOW HYUNDAI TO CHARGE ME ALMOST DOUBLE THE PRICE TO REPLACE THEIR INFERIOR, CHEAP BRAKING SYSTEM. THEY APPARENTLY PUT CHEAP, HORRIBLE WEAR AND TEAR PARTS IN THEIR CAR, SO YOU WILL NEED TO REPLACE THEM VERY REGULARLY. RESULTING IN THEM MAKING A BUNDLE AND THEN SOME BACK ON THEIR OH SO GREAT BUMPER TO BUMPER WARRANTY. I ACTUALLY SAW THEIR BRAKE PAD AND IT IS SMALL. *AK

  22. Electrical system, May 21, 2007

    TL*THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. THE VEHICLE'S CRANKSHAFT SENSOR HAS BEEN REPLACED THREE TIMES. THE SENSOR WAS REPLACED AT 60,000, 62,000, AND 80,000 MILES. WHILE DRIVING UPHILL, THE ENGINE STALLED AND SHUT COMPLETELY OFF AFTER 100 YARDS. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE AND THE MECHANIC STATED THAT THE CRANKSHAFT SENSOR WAS BAD. THE MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED IN NHTSA RECALL # 03V030000 (ELECTRICAL SYSTEM:STARTER ASSEMBLY). THE CURRENT MILEAGE IS 100,211 AND FAILURE MILEAGE WAS 60,000.

  23. Seat belts, Apr 17, 2007

    TL*THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. THE CONTACT STATED THAT BOTH OF THE REAR SEAT BELT RETRACTORS FAILED. THE CONTACT PLACED THE CHILD SEAT ON THE REAR PASSENGER SIDE AND SECURED IT WITH THE SEAT BELT. WHILE TURNING A CORNER AT APPROXIMATELY 10 MPH THE CHILD SEAT OVERTURNED. THE CONTACT THEN POSITIONED THE CHILD SEAT ON THE REAR DRIVER'S SIDE, BUT COULD NOT SECURE IT BECAUSE THE SEAT BELT FAILED TO RETRACT. THE DEALER STATED THAT THE FAILURE WAS NOT UNDER WARRANTY, AND THAT THE CONTACT WOULD HAVE TO PAY FOR THE REPAIRS. THE CURRENT AND FAILURE MILEAGES WERE 91,000.*AK UPDATE 05/04/07*TR

  24. Power train, Mar 27, 2007

    TL*- THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. DURING ITS LAST OIL CHANGE IT WAS NOTED THAT THE OIL WAS LEAKING AT THE JOINT. THERE WERE NO WARNING INDICATORS. THE DEALER DIAGNOSED THE VEHICLE AS NEEDING A NEW TRANS AXLE SEAL. THE FAILURE MILEAGE WAS 125,598. THE REPAIR WAS DONE AT A LOCAL REPAIR SHOP. THE OIL BEGAN LEAKING TWO DAY LATER. THE PART WAS ORDERED FROM HYUNDAI.*AK THE CONSUMER PROVIDED VARIOUS PICTURES OF ABOVE PROBLEM. UPDATE *4/23/07 *TR

  25. Electrical system, Feb 15, 2007

    THERE IS A FAILURE IN THE ELECTRICAL SYSTEM. WHEN HEAT IS RUNNING LIGHTS DIM. WHEN I ROLL UP WINDOWS, THE LIGHTS DIM. WHEN USING WINDSHIELD WIPERS THE HEAT GETS COLDER. LITTLE THINGS THAT WEREN'T SO BAD AT FIRST. HEAT WOULD FAIL TO TURN ON OCCASIONALLY AND NOW WILL NOT COME ON AT ALL. THIS IS CAUSING MY WINDOWS TO FROST WHILE DRIVING MAKING VISIBILITY VERY HARD. IF IT WEREN'T FOR ALL THE OTHER LITTLE ELECTRICAL PROBLEMS I WOULD JUST THINK THE HEATING SYSTEM WENT BAD. BUT IT HAS BEEN A PATTERN IN EVERYTHING ELECTRICAL ON THIS CAR. A FEW TIMES I WOULD GO TO START THE CAR AND IT WOULD NOT START. IF I TURNED EVERYTHING OFF THEN IT WOULD START. THOUGHT MAYBE WAS BAD BATTERY UNTIL I GOT A NEW ONE AND IT STILL WOULDN'T START. I HAD THE NEW BATTERY TESTED AND IT WAS OK. I BELIEVE IT IS ANOTHER ELECTRICAL ISSUE. *JB