2002 Hyundai Sonata
Problems, recalls and owner-reported issues
Structure is the leading concern among 325 owner complaints filed for this model year. This is the 14th highest complaint count among 26 Sonata model years with reports.
Of the 2002 reports, 31 involved a crash and 4 involved a fire. 54 people were injured.
What owners report most often
Recalls and investigations
Latches/locks/linkages, doors, latchAug 7, 2009
HYUNDAI IS RECALLING 82 MODEL YEAR 2002-2003 SONATA VEHICLES. REPEATED USE OF THE INTERIOR DOOR HANDLE MAY CAUSE WEAR OF THE CHROME PLATING. IF THE TOP EDGE OF THE HANDLE HAS VERY THIN CHROME PLATING THAT PORTION OF THE PLATING MAY WEAR AWAY MORE EASILY THAN MORE THICKLY PLATED AREAS AS THE DOOR HANDLE IS USED. THE WORN CHROME PLATING ON THE UPPER EDGE OF THE HANDLE MAY RESULT IN A CRACK OR SEPARATION BETWEEN THE CHROME PLATING ON THE INBOARD AND OUTBOARD SURFACES OF THE HANDLE, WHICH MAY FORM A SHARP EDGE.
A SHARP EDGE COULD LACERATE OR OTHERWISE INJURE A VEHICLE OCCUPANT.
DEALERS WILL REPAIR THE CHROME PLATED INTERIOR DOOR HANDLE FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 16, 2009. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-787-999-3333.
Campaign 09V317000 on NHTSA.gov
Latches/locks/linkages, doors, latchMay 21, 2009
HYUNDAI IS RECALLING 91,350 MY 2002-2003 HYUNDAI SONATA VEHICLES. REPEATED USE OF THE INTERIOR DOOR HANDLE MAY CAUSE WEAR OF THE CHROME PLATE. IF THE TOP EDGE OF THE HANDLE HAS VERY THIN CHROME PLATING, THAT PORTION OF THE PLATING MAY WEAR AWAY MORE EASILY THAN MORE THICKLY PLATED AREAS AS THE DOOR HANDLE IS USED. THE WORN CHROME PLATING ON THE UPPER EDGE OF THE HANDLE MAY RESULT IN A CRACK OR SEPARATION BETWEEN THE CHROME PLATING ON THE INBOARD AND OUTBOARD SURFACES OF THE HANDLE, WHICH MAY FORM A SHARP EDGE.
THIS MAY INFLICT LACERATION INJURIES TO ANYONE USING THE DOOR HANDLE.
DEALERS WILL REPAIR THE CHROME PLATED INTERIOR DOOR HANDLE FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JUNE 2009. OWNERS MAY CONTACT HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Campaign 09V171000 on NHTSA.gov
SuspensionApr 16, 2009
HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUB-FRAME ON THE VEHICLES, AND MAY RESULT IN THINNING OR PERFORATION OF THE SUB-FRAME STEEL. THE CORROSION IS FREQUENTLY VISIBLE AND OFTEN DISCOVERED DURING INSPECTION OR ROUTINE MAINTENANCE, AND OWNERS MAY ALSO HEAR NOISES OR NOTICE TIRE MISALIGNMENT AND STEERING PULL. IF THESE SIGNALS ARE UNDETECTED OR UNHEEDED, THE CORROSION MAY PROGRESS AND THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY DETACH FROM THE SUB-FRAME.
IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVE POWER TO THE WHEELS, AND THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL, THEREBY INCREASING THE RISK OF A CRASH.
DEALERS WILL MEASURE THE THICKNESS OF THE FRONT SUB-FRAME AND INSPECT THE FRONT SUB-FRAME FOR CORROSION DAMAGE AND, IF NECESSARY, THE FRONT SUB-FRAME WILL BE REPLACED WITH A NEW SUB-FRAME THAT INCORPORATES ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT SUB-FRAME DOES NOT REQUIRE REPLACEMENT, THE DEALER WILL ADD DRAINAGE HOLES TO THE SUB-FRAME AND WILL TREAT THE SUB-FRAME WITH RUST-PROOFING MATERIAL TO STOP THE CORROSION PROCESS. THIS PROCEDURE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Campaign 09V124000 on NHTSA.gov
Fuel system, gasoline, storageJul 26, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 301, "FUEL SYSTEM INTEGRITY" A VALVE ON THE FUEL TANK ASSEMBLY MAY NOT CLOSE PROPERLY. IF A VEHICLE ROLLS OVER AND THE FUEL TANK ASSEMBLY VALVE IS NOT PROPERLY CLOSED, FUEL SPILLAGE MAY OCCUR.
FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.
Campaign 04V369000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 9, 2004
SOME PASSENGER VEHICLES CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.
FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN ON JUNE 30, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Campaign 04V178000 on NHTSA.gov
Tires, temporary/emergency spare tireMar 17, 2003
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH A TRACTION CONTROL SYSTEM (TCS), IF THE T125/70D-15 COMPACT SPARE TIRE IS INSTALLED ON A FRONT WHEEL POSITION, THE TCS MAY INADVERTENTLY ACTIVATE BEGINNING AT SPEEDS OF 20 MPH.
INADVERTENT ACTIVATION OF THE TCS WILL CAUSE AUTOMATIC APPLICATION OF THE BRAKE AT THE WHEEL WHERE THE COMPACT SPARE TIRE IS INSTALLED. INADVERTENT BRAKE APPLICATION COULD CAUSE OVERHEATING AND DAMAGE TO THE BRAKE, AND MAY PREVENT THE VEHICLE FROM BEING DRIVEN AT SPEEDS ABOVE 20 MPH, WHICH COULD RESULT IN A CRASH.
DEALERS WILL REPLACE THE SPARE TIRE WITH A NEW LARGER DIAMETER T125/80R-15 COMPACT SPARE TIRE AND A NEW TIRE PRESSURE LABEL WILL BE INSTALLED ON THE DRIVER'S DOOR TO PROVIDE INFORMATION APPLICABLE TO THE T125/80R-15 COMPACT SPARE TIRE. VEHICLES PRODUCED FROM NOVEMBER 15, 2002 THROUGH DECEMBER 16 2002, ALREADY CONTAIN T125/80R-15 COMPACT SPARE TIRES, WILL ONLY REQUIRE NEW TIRE PRESSURE LABELS. OWNER NOTIFICATION BEGAN JUNE 30, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Campaign 03V097000 on NHTSA.gov
Air bags, side/windowMay 24, 2002
ON CERTAIN PASSENGER VEHICLES, THE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SIDE IMPACT AIR BAG SATELLITE SENSORS MAY BE TOO SENSITIVE TO SOME LATERAL ACCELERATIONS THAT ARE NOT CAUSED BY SIDE IMPACTS TO THE VEHICLE, SUCH AS FORCEFULLY SLAMMING A DOOR CLOSED.
INADVERTENT DEPLOYMENT OF A SRS SIDE IMPACT AIR BAG WHEN A SIDE IMPACT CRASH HAS NOT OCCURRED COULD INCREASE THE RISK OF INJURY TO THE SEAT OCCUPANT.
DEALERS WILL REPLACE THE SIDE IMPACT AIR BAG SATELLITE SENSORS. OWNER NOTIFICATION BEGAN JULY 8, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Campaign 02V145000 on NHTSA.gov
Representative owner complaints
325 reports, newest first.
Structure, Oct 16, 2008
TOOK MY 2002 HYUNDAI SONATA TO OUR LOCAL REPAIR SHOP FOR STATE INSPECTION AND HE TOLD MY HUSBAND THAT MY SUBFRAME WAS COMPLETELY RUSTED OUT...HE COULD STICK HIS FINGERS ALL THE WAY THROUGH THE FRAME. HE SAID IT WAS VERY DANGEROUS AND TO CALL OUR LOCAL HYUNDAI DEALER. I DID AND THE SERVICE GUY THERE SAID TO BRING IT IN FOR INSPECTION. THAT THEY HAVE IDENTIFIED THE RUSTING OUT OF SONATA SUBFRAMES AS A PROBLEM AND UNDER "GOODWILL"....THEY WILL FIX IT FOR FREE, UNLESS THE CAR HAS BEEN WRECKED. TOLD HIM MY CAR WAS NOT WRECKED....IN FOR STATE INSPECTION ONLY. I HAVE JUST RECENTLY NOTICED WHEN DRIVING MY SONATA THE STEERING WHEEL SHAKING VERY BAD....ESPECIALLY WHEN BREAKING ON A HILL. I THOUGHT MAYBE MY BRAKES WERE GOING BAD. NO!!! IT WAS MY RUSTED OUT SUBFRAME. I BELIEVE THERE SHOULD BE A CLASS-ACTION LAWSUIT FILED. I HAVE TO TAKE MY SONATA TO THE DEALERSHIP IN 5 DAYS SO THEY CAN ORDER A NEW SUBFRAME. THANKFULLY, NONE OF MY FAMILY HAS BEEN INJURED BECAUSE OF THIS. WHAT I WANT TO KNOW IS.....WHY HASN'T THEIR BEEN A RECALL ON THIS FOR SONATAS???? IS HYUNDAI GOING TO WAIT FOR FATALITIES BEFORE THEY TAKE ACTION??? OUR MECHANIC TOLD US THE ENGINE COULD FALL OFF AND/OR OUR TIRES COULD BREAK OFF WHILE DRIVING. AND WE DON'T DO ALOT OF CITY DRIVING....MAINLY HIGHWAY DRIVING AND MY 17-YEAR OLD SON HAS BEEN DRIVING THIS SONATA. I THANK GOD NOTHING HAPPENED WHILE HE WAS DRIVING THE SONATA. PLEASE RESPOND TO ME ASAP. THERE NEEDS TO BE A RECALL NOW!! I AM CONTACTING OTHER SONATA OWNERS WHO'VE HAD THE SAME PROBLEM AND WE ARE GETTING A CLASS-ACTION LAWSUIT TOGETHER. *TR
Structure, Oct 15, 2008
TL*THE CONTACT OWNS A 2002 HYUNDAI SONATA. WHILE DRIVING APPROXIMATELY 25 MPH, THE CONTACT HEARD A NOISE WHILE TURNING THE VEHICLE. THE PASSENGER'S SIDE TIRE DISLODGED FROM THE VEHICLE AND THE VEHICLE BEGAN SMOKING. A POLICE REPORT WAS FILED. THE VEHICLE WAS TOWED TO THE DEALER AND THEY STATED THAT THE FAILURE WAS DUE TO THE SUBFRAME BEING CORRODED. THE MANUFACTURER INFORMED HER THAT NOTHING COULD BE DONE UNTIL THEY RECEIVED A DIAGNOSIS FROM THE DEALER. THE VEHICLE IS CURRENTLY AT THE DEALER AWAITING REPAIRS. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 97,000.
Structure, Oct 5, 2008
I AM THE ORIGINAL OWNER OF THIS VEHICLE AND I PURCHASED THIS CAR FROM THE DEALER BRAND NEW. I ALWAYS HAVE MY VEHICLES SERVICED PER THE MANUFACTURER MAINTENANCE SCHEDULE. AS I WAS GETTING MY 90,000 MILE SERVICE WORK ON MY VEHICLE, THE SERVICE TECH NOTICED / STATED THE ENGINE CRADLE WAS COMING APART ( HOLES ) DUE TO RUST; PER THE SERVICE TECH, THE CRADLE NEEDS REPLACING AND THE VEHICLE IS UNSAFE TO DRIVE. I HAD THE DEALERSHIP REPLACE THE CRADLE ( CROSS-MEMBER); AND PERFORM A WHEEL ALIGNMENT WHICH I HAD TO PAY THE DEALERSHIP $2,200.00. *TR
Structure, Sep 29, 2008
I HAD MY 2002 HYUNDAI SONATA IN TO REPAIR A POWER STEERING LINE THAT HAD RUSTED OUT AND WAS LEAKING WHEN THE SHOP DISCOVERED THAT THE CRADLE HAD A FIST SIZED HOLE IN THE RIGHT SIDE OF THE CRADLE. *TR
Engine and engine cooling, Sep 26, 2008
TL*THE CONTACT OWNS A 2002 HYUNDAI SONATA. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOUR TIMES DUE TO OVERHEATING. DURING EACH VISIT, THE DEALER STATED THAT THE WATER PUMP NEEDED TO BE REPLACED. THE WATER PUMP WAS REPLACED IN JUNE OF 2007, BUT THE FAILURE RECURRED IN AUGUST WHILE DRIVING 15 MPH. THE WATER PUMP WAS REPLACED AGAIN IN SEPTEMBER OF 2008. THE CONTACT BELIEVES THAT THERE IS FAILURE WITH THE HEATING OR COOLING SYSTEM IN THE VEHICLE FOR THE SAME ISSUE TO RECUR WITHIN A YEAR OF HAVING IT REPLACED. THE MANUFACTURER REFUSED TO BE LIABLE OR MAKE PARTIAL PAYMENTS FOR THE REPAIRS TO THE VEHICLE. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 77,000 AND CURRENT MILEAGE WAS 133,000.
Structure, Sep 17, 2008
TL*THE CONTACT OWNS A 2002 HYUNDAI SONATA. WHILE THE VEHICLE WAS BEING INSPECTED BY THE DEALER, THE CONTACT WAS INFORMED THAT THERE WAS A RUST HOLE NEAR THE FRONT PASSENGER SIDE SUBFRAME. THE DEALER STATED THAT THE HOLE NEEDED TO BE REPAIRED IN ORDER FOR THE VEHICLE TO PASS INSPECTION. THE CONTACT DID NOT NOTICE ANY DIFFERENCES BEFOREHAND. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 100,000.
Structure, Aug 30, 2008
WENT TO DEALER FOR CHECK ENGINE LIGHT. I WAS TOLD MY SUBFRAME WAS ROTTING OUT. THE DEALER STATES THEY WOULD REPLACE THE SUBFRAME UNDER A " GOODWILL WARRANTY" WHEN ASKED IF THERE WAS A RECALL OR PROBLEMS WITH THE SUBFRAME OF THESE CARS I WAS TOLD NO. *TR
Structure, Aug 27, 2008
I OWN 2 ,2002 HYUNDAI SONATAS WITH 48,000 ON ONE AND 56,000 ON THE OTHER. THEY ARE BOTH DEVELOPING SEVERE RUST UNDER BOTH VEHICLES. THE WORST ONE APPEARS TO BE STARTING TO CRACK BY THE PASS. SIDE FRAME IN FRONT. WHERE THE AC LEAKS ONTO. THIS AREA IS PART OF THE WELDED FRAME WHICH WILL BE EXPENSIVE TO FIX AND I DO NOT THINK IT SHOULD BE THIS BAD ON A 6 YEAR OLD CAR. I HAVE ALREADY HAD TO REPLACE OTHER PARTS THAT HAVE ROTTED AWAY SO BAD THAT THERE WAS NOT MUCH LEFT OF THEM. THE UPPER CONTROL ARMS ARE ALSO STARTING TO DEVELOP A FLAKING RUST ON THEM . I WILL HAVE TO REPLACE THEM ALSO SOON. I EVEN HAD THESE CARS RUSTPROOFED WHEN NEW. *TR
Structure, Aug 27, 2008
2002 HYUNDAI SONATA, SEVERE ROT IN THE FRONT PASSENGER SUBFRAME. 58,000 MILES ON CAR. IT WAS NOT DRIVEABLE SO WAS TOWED TO DEALER. WAS NOT IN ACCIDENT BUT HAD SEVERE ALIGNMENT ISSUES AND POWER STEERING HOSE BREAKAGE AS A RESULT OF THE ROT. WAS TOLD BY DEALER THAT SUBFRAME WOULD BE REPLACED UNDER WARRANTY BUT ALL OTHER REPAIRS WERE MY RESPONSIBILITY. *TR
Fuel system, Gasoline, Aug 25, 2008
NO CONCERN WITH INCIDENT. CONCERN WITH DEFECTS WITH FUEL TANKS AND FUEL TANK FUNCTIONS. *TR
Structure, Aug 22, 2008
AS I WRITE THIS LETTER, MY 2002 SONATA IS CURRENTLY IN THE SHOP FOR REPAIR OF SEVERE RUSTING AND DETACHMENT OF THE SUB FRAME. I WAS ADVISED A WEEK AGO BY THE MECHANIC PERFORMING AN INSPECTION OF THE VEHICLE THAT MY FRONT DRIVERS SIDE AXLE BOLT WAS CRACKED AND NEEDED REPAIR. HAVING THE EXTENDED HPP WARRANTY, I BROUGHT IT TO THE DEALER WHOSE EYES WERE WIDE WITH ABSOLUTE TERROR WHEN HE TOLD ME HOW CLOSE TO DEATH I WOULD HAVE BEEN HAD I NOT BROUGHT IT IN. HE ADVISED ME THAT IF I HAD DRIVEN THE CAR ANOTHER DAY, I WOULD HAVE BEEN SERIOUSLY INJURED OR KILLED. NEEDLESS TO SAY, I WILL BE WITHOUT MY CAR FOR THE NEXT 2 WEEKS. MY DEALER IS OFFERING ME A 'DEALER RENTAL RATE' FOR A LOANER CAR OF $35 A DAY WHICH I BELIEVE IS ADDING INSULT TO INJURY IN LIGHT OF THE FACT THAT I COULD HAVE BEEN KILLED. ARE THERE ANY PLANS TO RECALL THIS VEHICLE SO THAT I MAY BE ELIGIBLE FOR A FREE RENTAL CAR FOR MY INCONVENIENCE? *TR
Engine and engine cooling, Structure, Aug 18, 2008
ENGINE CRADLE / CROSS MEMBER RUSTED THROUGH ON PASSENGER - SIDE [RIGHT SIDE] OF UNDERCARRIAGE [3 INCHES?] . APPARENT ENGINE LEAK FROM AIR CONDITIONER DESPITE REGULAR [HYUNDAI] MAINTENANCE. *TR
Engine and engine cooling, Aug 11, 2008
TL*THE CONTACT OWNS A 2002 HYUNDAI SONATA. WHILE DRIVING APPROXIMATELY 30 MPH, THE VEHICLE COMPLETELY SHUT OFF AND THE WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER AND THEY STATED THAT THE FAILURE WAS RELATED TO THE FUEL SYSTEM. THE VEHICLE WAS REPAIRED FOR THE MALFUNCTION. ON A SEPARATE OCCASION, THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR THE SAME FAILURE. THE MECHANIC REPLACED THE TIMING BELT; HOWEVER, THE ENGINE WAS DAMAGED. CURRENTLY, THE VEHICLE IS INOPERABLE AND HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 94,000 AND CURRENT MILEAGE WAS 98,000.
Structure, Jul 30, 2008
RE. DOOR HANDLES: ALL FOUR DOOR HANDLES HAVE SILVER PAINT PEELING. CAR IS 2002 HYUNDAI SONATA. AM TAKING CAR TO DEALERSHIP NEXT WEEK FOR ESTIMATE TO REPLACE HANDLES. PAINT JOB OF SONATA IS PERFECT EXCEPT FOR ALL FOUR DOOR HANDLES. *TR
Air bags, Jul 26, 2008
AIR BAG LIGHT STAYS ON MY 2002 HYUNDAI SONATA. THIS HAS BEEN A PROBLEM ON AND OFF FOR THE PAST FOUR YEARS. THE CAR WAS CHECKED OUT BY HYUNDAI DEALERS IN STATEN ISLAND AND NEW JERSEY FOUR DIFFERENT TIMES. EVERY TIME WITH A CODE B1738,HIGH RESISTANCE DRIVER SIDE AIR BAG,REPAIRS WERE MADE BY THEM BUT PROBLEM STILL CAME BACK. I MADE A COMPLAINT TO HYUNDAI CUSTOMER RELATIONS,CASE #3292132 ABOUT THE ON GOING PROBLEM WITH THE AIR BAG SYSTEM,THEIR REPLY WAS THIS WAS CAUSED BY DEBRIS UNDER THE DRIVERS SIDE SEAT. THEY ALSO SAID IF I WASN'T HAPPY WITH THEIR ANSWER I COULD TAKE THEM TO SMALL CLAIMS COURT. THE PERSON I WAS IN CONTACT WITH AT HYUNDAI WAS A MISTY 1800 633 5151 EXT. 329 2132. ON JULY 18 2007 HYUNDAI OF FREEHOLD CHARGED ME $211.86 TO MAKE REPAIRS (POOR CONNECTION UNDER DRIVERS SIDE SEAT)CODEB1378 AT THIS TIME MY CAR HAD 14,315 MILES ON IT. THEN ON MAY 08 2008 AT MILEAGE OF 18,895 I HAD TO TAKE IT BACK FOR THE SAME PROBLEM CODE B1378, AT THIS TIME THE DEALER RESET THE SRS AT NO CHARGE BUT WOULD DEDUCT THE $211.86 THEY CHARGED ME TOWARDS THE COST OF A NEW WIRE HARNESS IF NEEDED. EVEN THOUGH THIS CAR IS SIX YEARS OLD IT HAS VERY LOW MILEAGE ON IT,SO IT HASN'T BEEN ABUSED .I FEEL THERE IS A SERIOUS PROBLEM WITH THE SRS SYSTEM IN THIS MAKE AND MODEL CAR. IF THE SRS SYSTEM ISN'T WORKING THIS MEANS THE AIR BAG WILL FAIL IF THERE IS AN ACCIDENT. ALL I WANT IS TO GET THIS FAILURE REPAIRED PROPERLY,BUT IT APPEARS HYUNDAI WILL NOT ADMIT TO HAVING PROBLEMS WITH THEIR AIR BAG WIRING. *TR
Air bags, Jul 23, 2008, crash
TL*THE CONTACT OWNS A 2002 HYUNDAI SONATA. WHILE THE VEHICLE WAS PARKED, THE CONTACT PLACED THE GEAR INTO DRIVE AND THE PASSENGER SIDE AIR BAG DEPLOYED WITHOUT WARNING. TWO MONTHS PRIOR TO THE DEPLOYMENT, A CRASH OCCURRED AND THE AIR BAGS FAILED TO DEPLOY. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 71,000.
Structure, Jul 21, 2008
TOOK MY CAR TO SHOP TODAY BECAUSE THE POWER STEERING WAS LEAKING, HARD TO TURN ON CORNERS - THIS FIRST APPEARED YESTERDAY. I WAS HEARING ODD NOISES FROM UNDER THE CAR ON THE WAY TO THE SHOP. MECHANIC PUT CAR ON LIFT AND SHOWED ME HOW THE ENGINE CRADLE/FRAME IS RUSTED THROUGH. THEY SUSPECT THE PROBLEM STARTED ABOVE AND WORKED THROUGH AS I HAVE BEEN A FANATIC ABOUT REGULAR MAINTENANCE ON THIS CAR - ALWAYS WITH THE SAME SHOP SO THEY KNOW ME AND THE VEHICLE. NOW I'M WAITING TO SEE IF HYUNDAI WILL COVER THIS. *TR
Suspension, Structure, Tires, Jul 17, 2008
MY RIGHT FRONT WHEEL DIDN'T FEEL RIGHT , TOOK IT TO A SERVICE STATION TO BE LOOKED AT. THEY BROUGHT ME IN TO SEE THAT THE WHOLE FRAME UNDER THE CAR IS RUSTED. THE BOLTS THAT HOLD UP THE AXLE AND SUSPENSION WERE COMPLETELY GONE AND THERE WAS A HOLE IN THE UNDER CARRIAGE. THE WHEEL WAS TILTED AND THE INSIDE OF THE TIRE WAS WORN ALL THE WAY DOWN . THERE WAS NOTHING THERE TO SUPPORT THE WHEEL. *TR
Structure, Jul 17, 2008
DURING AN ANNUAL SAFETY INSPECTION A LARGE HOLE WAS FOUND IN THE FRONT SUB FRAME. THE MECHANIC BELIEVED IT WAS CAUSED BY THE OUTFLOW OF WATER FROM THE AIR CONDITIONING UNIT WHICH RAN OVER THAT AREA. *TR
Structure, Jul 2, 2008
TL*THE CONTACT OWNS A 2002 HYUNDAI SONATA. UPON TAKING THE VEHICLE IN FOR INSPECTION, THE MECHANIC DISCOVERED THAT THE SUBFRAME WAS RUSTED IN SEVERAL PLACES. THE CONTACT WAS ADVISED NOT TO DRIVE THE VEHICLE. THERE WERE NO RECALLS FOR THIS FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 85,000.
Structure, Jun 27, 2008
PURCHASED A 2002 HYUNDAI SONATA IN 2006. ON 6/25/2008 I RECEIVED AN OIL CHANGE AND WHEN INSPECTING THE UNDERCARRIAGE IT WAS NOTED OF A SERVER RUST HOLE ON THE SUB FRAME ASSEMBLY ON THE FRONT OF THE CAR. THE RUST HOLE (WHILE ONLY ABOUT 1/4 TO 1/8 OF AN INCH ACROSS) STRETCHES ACROSS THE WHOLE BOTTOM OF THE SUB-FRAME ASSEMBLY. THIS IS A VERY SERIOUS PROBLEM WITH A VEHICLE IF THE SUB-FRAME IS DAMAGED.
Engine and engine cooling, Jun 17, 2008
TL*THE CONTACT OWNS A 2002 HYUNDAI SONATA. WHILE DRIVING 40 MPH, THE SERVICE ENGINE SOON LIGHT ILLUMINATED. ON HOT DAYS (90 DEGREE WEATHER), THE LIGHT ILLUMINATES AND REMAINS LIT. HOWEVER, IN COOLER WEATHER, ONCE THE VEHICLE IS TURNED OFF AND RESTARTED, THE SERVICE ENGINE SOON LIGHT DIMS. THE DEALER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 04V178000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY). THE CURRENT MILEAGE WAS 40,300 AND FAILURE MILEAGE WAS 40,000.
Structure, May 31, 2008
A RUSTED RIGHT FRONT SUBFRAME SEPARATION ON MY 2002 HYUNDAI SONATA CAUSED TIRE FAILURE AND A BLOWOUT. THIS HAPPENED ONE TIME AND THE CAR RAN OFF THE ROAD. THE CAR HAS BEEN TAKEN FOR REPAIR WHERE THE MECHANIC IS GOING TO TRY AND REPLACE THE FRAME IN THIS AREA. *TR
Fuel system, Gasoline, May 12, 2008
WE HAVE BEEN HAVING THE CAR 4 YEARS WHEN WE FIRST GOT THE CAR THERE WAS A STRONG GAS SMELL AND STILL DOES WHEN WE TOOK IT TO DEALERSHIP. THEY COULDN'T FIND PROBLEM. KNOW I FIND THIS SO NOW I KNOW WHAT THE PROBLEM IS AND I'M TRYING TO TAKE CARE OF IT. *TR
Structure, May 4, 2008
IN A RECENT VISIT TO HYUNDAI DEALER RELATED TO ANOTHER MATTER I LEARNED THAT MY 2002 SONATA WAS UNSAFE TO DRIVE DUE TO A RUSTED OUT ENGINE CRADLE ON THE PASSENGER SIDE. I HAVE YET TO GET THIS FIXED DUE TO THE PRICE (EST. $2500) AND YET AT THE SAME TIME I REALIZE THE SITUATION WILL ONLY GET WORSE. I HAVE READ ON THE INTERNET WHERE YOUR AGENCY IS INVESTIGATED THIS MATTER AND ALSO ON THE INTERNET I LEARNED OF MANY OTHER OWNERS WHO HAVE HAD ACCIDENTS DUE ENGINE CRADLE FAILURE. THE SUSPENSION GIVES WAY AND WHEELS FALL OFF, ETC. IN MY OPINION HYUNDAI USED INFERIOR METAL IN THEIR ENGINE CRADLE AND INCORRECTLY DESIGNED THE ENGINE CRADLE SYSTEM. I HAVE BEEN DRIVING FOR MORE THAN 40 YEARS AND OWNED MANY MAKES AND MODELS OF VEHICLES BUT NEVER HAVE I BEEN FACED WITH SUCH A SITUATION. I REALIZE MANY PARTS HAVE A LIMITED LIFE SPAN BUT THE ENGINE CRADLE SHOULD HAVE AN EXTENDED LIFE. MY WIFE HAS A 1999 SUBARU WITH MORE MILES THAN OUR SONATA AND WHICH HAS BEEN DRIVEN ON THE SAME ROAD CONDITIONS WITH LESS CARE THAN WE HAVE GIVEN THE SONATA AND YET HER CAR DOES NOT HAVE SUCH AN OBVIOUS AND COMMON SAFETY ISSUE. THANK YOU FOR CONSIDERING THIS IMPORTANT MATTER. I TRUST THAT YOU WILL MOVE QUICKLY TO REQUIRE HYUNDAI TO CORRECT THIS MATTER BEFORE MORE LIVES ARE PUT IN JEOPARDY AND LOST DUE TO THEIR OVERSIGHT. *TR