2004 Subaru Outback

Problems, recalls and owner-reported issues

Air bags is the leading concern among 90 owner complaints filed for this model year. This is the 23rd highest complaint count among 26 Outback model years with reports.

Complaints by model year
  1. 90

Of the 2004 reports, 9 involved a crash and 4 involved a fire. 4 people were injured.

Primary concernAir bags25 reports · 28% of complaints
Owner complaints90Filed with NHTSA
Recall relationship11 safety recallsNHTSA campaign records

What owners report most often

  1. Air bags25
  2. Vehicle speed control20
  3. Engine and engine cooling13
  4. Power train10
  5. Electrical system8
  6. Visibility5
  7. Equipment4
  8. Suspension4

Recalls and investigations

  1. Air bags, frontal, passenger side, inflator moduleJan 2, 2020

    Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

    An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

    Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKC-20.

    Campaign 20V003000 on NHTSA.gov

  2. Air bags, frontal, passenger side, inflator moduleJan 2, 2020

    Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

    An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

    Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKB-20.

    Campaign 20V002000 on NHTSA.gov

  3. Air bags, frontal, passenger side, inflator moduleJan 2, 2020

    Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (STI included), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

    An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

    Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators with alternate inflators, free of charge. The recall began January 7, 2020. Subaru Owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKA-20.

    Campaign 20V001000 on NHTSA.gov

  4. Air bags, frontal, passenger side, inflator moduleMay 25, 2016

    Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, and Baja vehicles originally sold or that have ever been registered in Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming, or "Zone C.". These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

    Subaru will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKC-16. Note: This recall covers vehicles that were not previously covered in 16V-358 for Zone A or 16V-359 for Zone B.

    Campaign 16V361000 on NHTSA.gov

  5. Air bags, frontal, passenger side, inflator moduleMay 25, 2016

    Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2006-2008 Impreza, Tribeca, 2006 Saab 9-2x, and 2003-2006 Baja vehicles originally sold or that have ever been registered in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

    Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKB-16. Note: This notice is only for vehicles that were not covered by 16V-358 for Zone A.

    Campaign 16V359000 on NHTSA.gov

  6. Air bags, frontal, passenger side, inflator moduleMay 25, 2016

    Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2009-2011 Legacy, Outback, Forester, 2006-2011 Impreza, Tribeca, 2003-2006 Baja, and 2006 Saab 9-2x vehicles originally sold or that have ever been registered in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

    Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 26, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Saab owners may contact GM at 1-800-955-9007. Subaru's number for this recall is TKA-16.

    Campaign 16V358000 on NHTSA.gov

  7. Air bags, frontal, passenger side, inflator moduleMay 28, 2015

    Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Subaru Baja vehicles manufactured January 22, 2003, to July 21, 2004, 2004-2005 Impreza vehicles manufactured January 28, 2003, to May 31, 2005, 2003-2008 Subaru Legacy vehicles manufactured January 22, 2003, to May 2, 2008, 2003-2008 Subaru Outback vehicles manufactured February 18, 2003, to May 5, 2008, and 2005 Saab 9-2x vehicles manufactured February 11, 2004, to March 17, 2005. The affected vehicles are equipped with a passenger side frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture upon its deployment.

    In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

    Subaru will notify their owners and General Motors will notify Saab owners. Dealers will replace the passenger air bag inflator, free of charge. The Subaru recall began on June 17, 2015. Owners may contact Subaru customer service at 1-800-782-2783. The Saab recall began on July 27, 2015. Owners of Saab vehicles may call 1-800-955-9007. Subaru's number for this recall is WQR-53. Note: The recall completely supersedes recall 14V-399 (WQL-48) and partially supersedes recall 14V-763 (WQP-51) in that model year 2004 through 2005 Subaru Impreza and model year 2005 Saab 9-2x vehicles are now only part of this campaign. Note: On December 18, 2015 Subaru informed NHTSA of an expansion of this recall to include certain model year 2003-2004 Subaru Baja, 2003-2008 Subaru Legacy and 2003-2008 Subaru Outback vehicles.

    Campaign 15V323000 on NHTSA.gov

  8. Air bagsDec 1, 2014

    Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy and Outback vehicles, and 2003-2005 Baja vehicles sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in Puerto Rico, Hawaii, the U.S. Virgin Islands, Guam, Saipan, American Samoa, Florida and adjacent counties in southern Georgia, as well as the coastal areas of Alabama, Louisiana, Mississippi and Texas. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.

    In the event of a crash necessitating deployment of the passenger’s frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

    Subaru will notify their owners. Dealers will replace the passenger air bag inflator, free of charge. The recall began on January 15, 2015. Owners may contact Subaru at 1-800-782-2783. Subaru's number for this recall is WQP-51. Note: This recall supersedes recall 14V-471. This recall has been partially superseded by 15V-323. All 2005 model year Subaru Legacy and Outback vehicles will now be repaired under recall 15V-323.

    Campaign 14V763000 on NHTSA.gov

  9. Fuel system, gasoline, delivery, fuel pumpNov 29, 2013

    Airtex Products LP (Airtex) is recalling certain model E8598M, E8518M, E8600M, E8596M, and E8597M fuel pumps manufactured July 26, 2013, and July 29, 2013 and used as aftermarket replacements on Subaru Baja's, Outback's and Legacy's. The affected fuel pumps were sold or installed into the aftermarket applications on or after July 26, 2013, and may may leak fuel from the base of a fuel line connection when the gas tank is full.

    A fuel leak in the presence of an ignition source increases the risk of a fire.

    Airtex will notify owners, and will replace the fuel pump, free of charge. Recall is expected to begin on January 2, 2014. Customers may contact Airtex at 1-800-880-3056. The recall is expected to begin during January 2014. This recall is being conducted by Airtex, not by Subaru.

    Campaign 13E065000 on NHTSA.gov

  10. Vehicle speed control, cablesMar 16, 2004

    ON CERTAIN PASSENGER SEDANS, WAGONS, AND SPORT UTILITY VEHICLES, THE CRUISE CONTROL CABLE COULD COME OUT OF ITS TRACK ON THE CRUISE CONTROL LEVER AND LODGE ON THE CONTROL LEVER TAB WHEN THE ACCELERATOR PEDAL IS RELEASED. IF THIS CONDITION OCCURS, THE THROTTLE WILL NOT RETURN TO THE IDLE POSITION AND WILL REMAIN IN AN OPEN POSITION.

    IF THIS OCCURS DURING VEHICLE OPERATION, THE DRIVER COULD LOSE CONTROL OF THE VEHICLE, WHICH COULD RESULT IN A CRASH.

    DEALERS WILL INSTALL A CRUISE CONTROL CABLE RETAINING CLIP TO THE CRUISE CONTROL LEVER TAB ON THE THROTTLE SHAFT IN ORDER TO PREVENT THE CRUISE CONTROL CABLE FROM COMING OUT OF ITS TRACK. OWNER NOTIFICATION BEGAN ON APRIL 12, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.

    Campaign 04V128000 on NHTSA.gov

  11. Fuel system, gasoline, storage, tank assembly, filler pipe and capAug 20, 2003

    CERTAIN PASSENGER OR SPORT UTILITY VEHICLES MAY HAVE A LOOSE OR OUT OF POSITION FUEL FILLER HOSE CLAMP.

    THIS COULD RESULT IN FUEL LEAKAGE. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

    DEALERS WILL INSPECT AND TIGHTEN THE CLAMP ON THE FUEL FILLER HOSE. OWNER NOTIFICATION BEGAN AUGUST 27, 2003. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.

    Campaign 03V303000 on NHTSA.gov

Representative owner complaints: engine and engine cooling

13 reports, newest first. Show all

  1. Engine and engine cooling, Oct 1, 2014

    TL* THE CONTACT OWNS A 2004 SUBARU OUTBACK. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE WOULD OVERHEAT AND STALL. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC ON THREE DIFFERENT OCCASIONS. THE TECHNICIAN REPLACED THE THERMOSTAT, WATER PUMP AND COOLANT HOWEVER, THE FAILURE PERSISTED. THE CERTIFIED MECHANIC DIAGNOSED THAT THE HEAD GASKETS HAD BLOWN. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE FAILURE MILEAGE WAS UNAVAILABLE.

  2. Engine and engine cooling, Sep 16, 2011

    TL* THE CONTACT OWNS A 2004 SUBARU OUTBACK. THE CONTACT STATED THAT THE VEHICLE WOULD EXHIBIT AN ABNORMAL TAPPING NOISE WHEN FIRST STARTED. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE PISTONS. THE NOISE RECURRED AND THE VEHICLE WAS TAKEN TO ANOTHER DEALER WHO ADVISED THAT THEY WOULD NEED TO REPLACE THE ENGINE BLOCK WITH NEW PISTONS. THE MANUFACTURER WAS CONTACTED WHO OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 32,000 AND THE CURRENT MILEAGE WAS 50,100.

  3. Engine and engine cooling, Mar 2, 2011

    DURING EARLY DECEMBER 2010 MY WIFE WAS DRIVING THE CAR AND HEARD A HUGE RATTLING NOISE. SHE PULLED OVER AND WE GOT THE CAR TOWED TO THE DEALERSHIP. WE WERE TOLD THAT THE VALVE ON THE ENGINE CYLINDER GOT DAMAGED AND AS A RESULT THE VALVE STEM HAS FALLEN INTO THE CYLINDER. AS THE PISTON WAS MOVING, IT GOT DAMAGED. SO WE NEEDED TO REPLACE TWO PISTONS. WHICH WE DID. THIS IS A DESIGN PROBLEM AS DIFFERENTIAL MATERIAL EXPANSION HAS CAUSED THE STEM TO FALL AND DAMAGE THE PISTON. IF THIS HAS HAPPENED ON A BUSY HIGHWAY COULD HAVE BEEN FATAL. THIS PROBLEM HAS CAUSED BY BAD DESIGN AND USING TWO DIFFERENT MATERIALS FOR ENGINE VALVE AND BLOCK. SUBARU NEEDS TO RECALL THE VEHICLES AND FIX THIS PROBLEM. THE CUSTOMERS SHOULD NOT BE PAYING. THE CAR IS VERY WELL MAINTAINED AND HAD ONLY 65,000 MILES. GOT IT REPAIRED. SUBARU WAS OF NO HELP. *TR

  4. Engine and engine cooling, Mar 30, 2010

    TL*THE CONTACT OWNS A 2004 SUBARU OUTBACK. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE VEHICLE OVERHEATED WITHOUT WARNING. THE CONTACT MOVED THE VEHICLE OFF OF THE ROAD AND ADDED COOLANT TO THE RADIATOR. THE COOLANT CONTINUED TO LEAK OUT OF THE RADIATOR; THEREFORE, THE VEHICLE WAS DRIVEN TO THE DEALER. THE DEALER INFORMED THE CONTACT THAT THE HEAD GASKET, WATER PUMP AND TIMING BELT WOULD NEED TO BE REPLACED. ONE YEAR LATER, THE FAILURE RECURRED. THE CONTACT HAD NOT TAKEN THE VEHICLE TO THE DEALER BUT STATED THAT THE HEAD GASKET WAS BLOWN. THE CONTACT ALSO STATED THAT THE WARRANTY ON THE REPAIR WAS ONLY GOOD FOR A YEAR. THE CONTACT DID NOT FEEL SAFE DRIVING THE VEHICLE. THE FAILURE MILEAGE WAS 67,380.

  5. Engine and engine cooling, Mar 24, 2010

    DIAGNOSTIC CODE P0420 (CATALYST SYS). VEHICLE WOULD NOT PASS EMISSIONS TEST DUE TO CODE. 85000 MILES ON VEHICLE. WAS TOLD THERE WAS A COMPUTER UPGRADE FOR THIS COMPLAINT PUT OUT BY SUBARU. DEALER PERFORMED UPGRADE THEN INFORMED ME HEADGASKET WAS LEAKING. DEALER REPLACED HEAD GASKET "GOODWILL". DAT AFTER REPAIR CODE 0420 CAME BACK AND NOW NEED CONVERTERS REPLACED TO THE TUNE OF $1800.00 TO $2200.00 DUE TO CONTAMINATED CONVERTERS. FUEL, OIL LEAKING INTO EXHAUST FROM FAILED HEAD GASKET.

  6. Engine and engine cooling, Apr 5, 2009

    2004 SUBARU OUTBACK. *TR

  7. Engine and engine cooling, Power train, Equipment, Mar 10, 2009

    BLOWN HEADGASKET AT ONLY 40K. CAR HAS BEEN MAINTAINED ON A REGULAR SCHEDULE WITH EXTRA CARE CAR WHEN NEEDED. TOOK TO DEALER AND COMPLAINED OF SMELL OF COOLANT IN THE INTERIOR OF CAR WHEN DRIVING AND AFTER SHUTTING VEHICLE DOWN OR AT A TRAFFIC LIGHT STOP. TOOK TO DEALER COMPLAINING OF A NOISE COMING FROM THE BOTTOM OF ENGINE. AFTER THE DEALER EXAMINED VEHICLE NOTHING WAS FOUND AS PER REPORT. I TOOK THE CAR FOR BRAKE REPAIR AND THE MECHANIC NOTED A COOLANT LEAK FROM THE LEFT BANK OF THE ENGINE BLOCK. HE STATED THAT HE CAR HAS A BLOWN HEADGASKET ON THE LEFT BANK OF THE CYLINDER BLOCK. THE WARRANTY ON THE POWERTRAIN IS ABOUT TO RUN OUT AND HE ADVISED TO RETURN THE VEHICLE TO THE DEALER FOR THE REPAIR. HE DID STATE THAT THE DEALER WILL ONLY REPAIR THE BANK THAT IS LEAKING AND THE OTHER WOULD NOT BE COVERED AND SHOULD BE DONE AT THE SAME TIME TO PREVENT THE OTHER BANK FROM BLOWING OUT DUE TO A CHANGE IN THE BALANCE OF PRESSURE ON THE BLOCK RESULTING FROM THE REPLACEMENT OF ONLY ONE HEADGASKET. *TR

  8. Suspension, Engine and engine cooling, Apr 28, 2008

    TL*THE CONTACT OWNS A 2004 SUBARU OUTBACK. WHILE DRIVING UPHILL AT 70 MPH WITH THE CRUISE CONTROL ACTIVATED, THE RPM'S INCREASED TO 6,000. THE RPM'S THEN DECREASED AND THE TIRES CHURPED. THE CONTACT HEARD A BUMPING SOUND, WHICH WAS THE SOUND OF THE FRONT AXLES FAILING. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE FAILURE MILEAGE WAS 94,000.

  9. Engine and engine cooling, Nov 26, 2007

    WE PURCHASED OUR 2004 SUBARU OUTBACK USED FROM OUR LOCAL DEALER. AT THE TIME OF PURCHASE THE VEHICLE HAD 28,545 MILES ON IT. SINCE PURCHASE WE HAVE HAD THE VEHICLE BACK IT BACK TO THE DEALERSHIP NUMEROUS TIMES BECAUSE WE SMELL BURNING OIL AND ENGINE COOLANT- WE CURRENTLY HAVE 36,119 MILES ON IT. THE FIRST TIME THE CAR WENT IN FOR REPAIR, THE DEALERSHIP REPLACED THE HEAD GASKET BECAUSE THERE WAS A "PIN SIZED HOLE" IN IT. AFTER ABOUT THREE MONTHS THE SMELL RETURNED AND WE BROUGHT TO THE SAME DEALERSHIP. THIS TIME THE DEALERSHIP PUT AN ADDITIVE IN THE VEHICLE THAT THEY SAID WAS RECOMMENDED BY SUBARU TO ELIMINATE THE PROBLEM. WE ARE WAITING TO TAKE THE GAR BACK YET AGAIN FOR THE SAME PROBLEM AND ARE NOW BEING TOLD THAT IT IS NORMAL FOR THE VEHICLE TO SMELL THIS WAY DURING THE WINTER MONTHS. ONE OF THE MECHANICS EVEN TOLD US THAT THE SMELL WOULD BE ESPECIALLY BAD DURING THE WINTER WHEN GOING UP HILLS. THIS EXPLANATION SEEMS LIKE A BUNCH OF NONSENSE AND AN ATTEMPT TO GET US TO ACCEPT THAT THIS IS THE WAY THAT SUBARU VEHICLES ARE. ALL WE WANT IS A CAR THAT WORKS AND DOESN'T SMELL LIKE COOLANT OR BURNING OIL. *TR

  10. Engine and engine cooling, Jan 16, 2006

    WE OWN TWO SUBARU OUTBACKS, A 2003 WAGON & 2004 SEDAN, BOTH PURCHASED NEW FROM, AND SERVICED BY, THE SAME DEALER, RAFFERTY SUBARU, WEST CHESTER, PA. WHEN THE DEFROST IS TURNED ON, THE AIR RECIRCULATION IS NOT AVAILABLE. WHEN FOLLOWING VEHICLES IN RAIN &/OR SNOW WHEN THE DEFROST IS NEEDED, EXTERNAL EXHAUST FUMES ARE SUCKED INTO THE CAR... IN SLOW OR STOPPED TRAFFIC, THIS HAS MADE MYSELF AND OTHER OCCUPANTS FEEL ILL. THE ONLY SOLUTION IS TO TURN OFF THE DEFROST, BUT THIS ALLOWS THE WINDOWS TO RE-FOG / -FROST CUTTING VISIBILITY. I'VE INQUIRED TWICE AT MY SUBARU DEALER AND THEY CONFIRMED THAT THE RECIRCULATION CUT-OFF IS BY DESIGN, AND HAVE CONTACTED SUBARU VIA THE INTERNET AND RECEIVED THE SAME ANSWER, WITH REFERENCE TO PAGES IN MY OWNER'S MANUAL DESCRIBING THE CIRCUMSTANCE AND NO RESOLUTION. *NM

  11. Engine and engine cooling, May 31, 2005

    ON TWO SEPARATE OCCASIONS THE VEHICLE COMMENCES TO SURGE AND LURCH FORWARD WHILE APPLYING THE BRAKES. CONSUMER WAS ABLE TO CONTROL THE VEHICLE WITHOUT ANY INCIDENTS. THE VEHICLE HAS BEEN TO THE DEALER ONCE AND THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *NM *TT *NM

  12. Engine and engine cooling, Nov 16, 2004

    I WANT TO EXPRESS MY CONCERNS FOR SUBARU QUALITY AND RELIABILITY. AS A FAMILY WE HAVE OWNED SEVERAL SUBARU OUTBACK VEHICLES. UNFORTUNATELY, OUR 2002 HAD BAD PISTONS THAT HAD TO BE REPLACED AFTER ONLY 11,000 MILES OF OWNERSHIP. THE VEHICLE STILL DID NOT RUN CORRECTLY AFTER THE ENGINE OVERHAUL SO WE SOLD IT AND REGRETTABLY PURCHASED YET ANOTHER NEW 2004 SUBARU OUTBACK WAGON, WHICH IS NOW AT OUR LOCAL DEALER HAVING PISTONS REPLACED IN THE ENGINE. THIS IS THE SECOND TIME A 4 CYLINDER OUTBACK IN OUR FAMILY HAS LET US DOWN. I NOW KNOW WHAT KIND OF QUALITY THEY BUILD INTO THEIR VEHICLES. WE ARE KNOWLEDGEABLE OWNERS AND WE MAINTAIN OUR VEHICLES TO A REALLY HIGH STANDARD. WE FEEL THE NHTSA SHOULD INVESTIGATE ENGINE PISTON QUALITY IN 2002-2004 (4 CYLINDER) OUTBACK WAGONS SO THAT OTHER OWNERS DO NOT FIND THEMSELVES IN AN UNFORTUNATE AND PRECARIOUS POSITION. THE ENGINE IS JUNK! *AK

  13. Service brakes, Hydraulic, Engine and engine cooling, Power train, Vehicle speed control, Aug 31, 2004, crash

    MY SUBARU, FORESTER XT HAS HAD NUMEROUS PROBLEMS SINCE IT HAD 5000 MILES. THE ENGINE PERFORMANCE IS INCONSISTENT. THE CAR HAS AN INTERMITTENT MISS AT IDLE, CRUISE CONTROL THAT DISENGAGES AT WILL, IS DIFFICULT TO START INTERMITTENTLY; SPITTING AND SPUTTER FOR 30 SECONDS, ACTS AS IF IT WILL STALL OCCASIONALLY WHILE BRAKING, AND THE CLUTCH DOES NOT GRIP THE FLYWHEEL PROPERLY. WHILE PASSING ON 2 LANE ROADS, I HAVE NEARLY HAD NUMEROUS HEAD-ON ACCIDENTS; THE CAR DOES NOT ACCELERATE CONSISTENTLY. THE CRUISE CONTROL DEFECT HAS NEARLY CAUSED MANY OTHER ACCIDENTS IN DISTINCT CONDITIONS: 1. WHILE ASCENDING HILLS, I HAVE NEARLY BEEN REAR-ENDED BY OTHER CARS WHEN MY CAR LOSES SPEED WITHOUT WARNING 2. WHILE DESCENDING HILLS, I HAVE NEARLY LOST CONTROL AS THE CAR ACCELERATES WHILE CRUISE CONTROL HAS DISENGAGED I HAVE PROBLEMS WITH THE CAR WHEN I MUST TAKE OFF HARD, ESPECIALLY WHEN CROSSING A BUSY STREET. WHEN LAUNCHING HARD, THE CLUTCH WILL SLIP EXCESSIVELY. THE CAR WILL NOT ACCELERATE; IT WILL ONLY BURN THE CLUTCH CREATING A LARGE CLOUD OF SMOKE. IT DOES NOT MATTER WHICH GEAR I SWITCH TOO OR HOW MUCH THROTTLE I APPLY; THE CLUTCH WILL NOT GRIP UNTIL IT COOLS DOWN. I HAVE NEARLY BEEN HIT NUMEROUS TIMES BECAUSE OF THIS. I AM EXPERIENCING PROBLEMS WITH THE BRAKE PEDAL. AFTER BRAKING TO A STOP, WHEN THE ENGINE IDLES DOWN, THE BRAKE PEDAL WILL SINK AN ADDITIONAL HALF AN INCH. I HAVE BROUGHT MY CAR TO 2 DIFFERENT DEALERSHIPS, AND INVOLVED SUBARU'S REGIONAL SERVICE MANAGER. ALL EFFORTS TO REPAIR MY CAR HAVE BEEN UNSUCCESSFUL OR IGNORED. THE DEALERSHIPS HAVE ONLY ADJUSTED SWITCHES AND REPLACED AN OXYGEN SENSOR. THE MANUFACTURER HAS NOW CLAIMED THAT THEY WILL NOT ISSUE A REPAIR ORDER, SINCE THE PROBLEMS ARE INTERMITTENT, EVEN THOUGH THE LEAD TECH HAS EXPERIENCED THE PROBLEM, AND THEY CAN'T REPLICATE THE PROBLEMS. I AM STUCK WITH A DEFECTIVE VEHICLE THAT IS GOING TO CAUSE A SERIOUS ACCIDENT, AS I DRIVE 1500 MILES PER WEEK THROUGHOUT A 6 STATE REGION.*AK