2004 Subaru Outback
Problems, recalls and owner-reported issues
Air bags is the leading concern among 90 owner complaints filed for this model year. This is the 23rd highest complaint count among 26 Outback model years with reports.
Of the 2004 reports, 9 involved a crash and 4 involved a fire. 4 people were injured.
What owners report most often
Recalls and investigations
Air bags, frontal, passenger side, inflator moduleJan 2, 2020
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKC-20.
Campaign 20V003000 on NHTSA.gov
Air bags, frontal, passenger side, inflator moduleJan 2, 2020
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKB-20.
Campaign 20V002000 on NHTSA.gov
Air bags, frontal, passenger side, inflator moduleJan 2, 2020
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (STI included), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators with alternate inflators, free of charge. The recall began January 7, 2020. Subaru Owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKA-20.
Campaign 20V001000 on NHTSA.gov
Air bags, frontal, passenger side, inflator moduleMay 25, 2016
Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, and Baja vehicles originally sold or that have ever been registered in Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming, or "Zone C.". These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Subaru will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKC-16. Note: This recall covers vehicles that were not previously covered in 16V-358 for Zone A or 16V-359 for Zone B.
Campaign 16V361000 on NHTSA.gov
Air bags, frontal, passenger side, inflator moduleMay 25, 2016
Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2006-2008 Impreza, Tribeca, 2006 Saab 9-2x, and 2003-2006 Baja vehicles originally sold or that have ever been registered in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKB-16. Note: This notice is only for vehicles that were not covered by 16V-358 for Zone A.
Campaign 16V359000 on NHTSA.gov
Air bags, frontal, passenger side, inflator moduleMay 25, 2016
Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2009-2011 Legacy, Outback, Forester, 2006-2011 Impreza, Tribeca, 2003-2006 Baja, and 2006 Saab 9-2x vehicles originally sold or that have ever been registered in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 26, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Saab owners may contact GM at 1-800-955-9007. Subaru's number for this recall is TKA-16.
Campaign 16V358000 on NHTSA.gov
Air bags, frontal, passenger side, inflator moduleMay 28, 2015
Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Subaru Baja vehicles manufactured January 22, 2003, to July 21, 2004, 2004-2005 Impreza vehicles manufactured January 28, 2003, to May 31, 2005, 2003-2008 Subaru Legacy vehicles manufactured January 22, 2003, to May 2, 2008, 2003-2008 Subaru Outback vehicles manufactured February 18, 2003, to May 5, 2008, and 2005 Saab 9-2x vehicles manufactured February 11, 2004, to March 17, 2005. The affected vehicles are equipped with a passenger side frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture upon its deployment.
In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Subaru will notify their owners and General Motors will notify Saab owners. Dealers will replace the passenger air bag inflator, free of charge. The Subaru recall began on June 17, 2015. Owners may contact Subaru customer service at 1-800-782-2783. The Saab recall began on July 27, 2015. Owners of Saab vehicles may call 1-800-955-9007. Subaru's number for this recall is WQR-53. Note: The recall completely supersedes recall 14V-399 (WQL-48) and partially supersedes recall 14V-763 (WQP-51) in that model year 2004 through 2005 Subaru Impreza and model year 2005 Saab 9-2x vehicles are now only part of this campaign. Note: On December 18, 2015 Subaru informed NHTSA of an expansion of this recall to include certain model year 2003-2004 Subaru Baja, 2003-2008 Subaru Legacy and 2003-2008 Subaru Outback vehicles.
Campaign 15V323000 on NHTSA.gov
Air bagsDec 1, 2014
Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy and Outback vehicles, and 2003-2005 Baja vehicles sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in Puerto Rico, Hawaii, the U.S. Virgin Islands, Guam, Saipan, American Samoa, Florida and adjacent counties in southern Georgia, as well as the coastal areas of Alabama, Louisiana, Mississippi and Texas. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.
In the event of a crash necessitating deployment of the passengers frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Subaru will notify their owners. Dealers will replace the passenger air bag inflator, free of charge. The recall began on January 15, 2015. Owners may contact Subaru at 1-800-782-2783. Subaru's number for this recall is WQP-51. Note: This recall supersedes recall 14V-471. This recall has been partially superseded by 15V-323. All 2005 model year Subaru Legacy and Outback vehicles will now be repaired under recall 15V-323.
Campaign 14V763000 on NHTSA.gov
Fuel system, gasoline, delivery, fuel pumpNov 29, 2013
Airtex Products LP (Airtex) is recalling certain model E8598M, E8518M, E8600M, E8596M, and E8597M fuel pumps manufactured July 26, 2013, and July 29, 2013 and used as aftermarket replacements on Subaru Baja's, Outback's and Legacy's. The affected fuel pumps were sold or installed into the aftermarket applications on or after July 26, 2013, and may may leak fuel from the base of a fuel line connection when the gas tank is full.
A fuel leak in the presence of an ignition source increases the risk of a fire.
Airtex will notify owners, and will replace the fuel pump, free of charge. Recall is expected to begin on January 2, 2014. Customers may contact Airtex at 1-800-880-3056. The recall is expected to begin during January 2014. This recall is being conducted by Airtex, not by Subaru.
Campaign 13E065000 on NHTSA.gov
Vehicle speed control, cablesMar 16, 2004
ON CERTAIN PASSENGER SEDANS, WAGONS, AND SPORT UTILITY VEHICLES, THE CRUISE CONTROL CABLE COULD COME OUT OF ITS TRACK ON THE CRUISE CONTROL LEVER AND LODGE ON THE CONTROL LEVER TAB WHEN THE ACCELERATOR PEDAL IS RELEASED. IF THIS CONDITION OCCURS, THE THROTTLE WILL NOT RETURN TO THE IDLE POSITION AND WILL REMAIN IN AN OPEN POSITION.
IF THIS OCCURS DURING VEHICLE OPERATION, THE DRIVER COULD LOSE CONTROL OF THE VEHICLE, WHICH COULD RESULT IN A CRASH.
DEALERS WILL INSTALL A CRUISE CONTROL CABLE RETAINING CLIP TO THE CRUISE CONTROL LEVER TAB ON THE THROTTLE SHAFT IN ORDER TO PREVENT THE CRUISE CONTROL CABLE FROM COMING OUT OF ITS TRACK. OWNER NOTIFICATION BEGAN ON APRIL 12, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.
Campaign 04V128000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, filler pipe and capAug 20, 2003
CERTAIN PASSENGER OR SPORT UTILITY VEHICLES MAY HAVE A LOOSE OR OUT OF POSITION FUEL FILLER HOSE CLAMP.
THIS COULD RESULT IN FUEL LEAKAGE. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
DEALERS WILL INSPECT AND TIGHTEN THE CLAMP ON THE FUEL FILLER HOSE. OWNER NOTIFICATION BEGAN AUGUST 27, 2003. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.
Campaign 03V303000 on NHTSA.gov
Representative owner complaints
90 reports, newest first.
Power train, Mar 15, 2010
TL*THE CONTACT OWNS A 2004 SUBURU OUTBACK. THE CONTACT WAS DRIVING 70 MPH WITH THE CRUISE CONTROL ACTIVATED WHEN THE VEHICLE SUDDENLY SHIFTED FROM OVERDRIVE TO FIRST GEAR. THE VEHICLE STALLED. WHEN THE CONTACT DROVE INTO THE EMERGENCY LANE, HE NOTICED THAT THE CV JOINT HAD BROKEN. ONE WEEK AFTER HAVING THE VEHICLE REPAIRED, THE FAILURE OCCURRED AGAIN. THE SECOND TIME THE FAILURE OCCURRED, IT SHEARED 1 INCH OFF OF THE DRIVE SHAFT. SUBURU CONFIRMED THAT THEY ARE FAMILIAR WITH THE FAILURE. SEVERAL MECHANICS HAVE STATED THAT 350 POUNDS OF PRESSURE ON THE DRIVE SHAFT WAS BEING HELD TOGETHER BY A SINGLE O-RING. THE CONTACT DID NOT HAVE THE VIN WHEN THE COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS 90,000 AND THE CURRENT MILEAGE WAS 120,000. UPDATED 04/28/10 UPDATED 05/13/10. *LJ UPDATED 02/17/12 *BF
Fuel system, Gasoline, Mar 8, 2010
2004 SUBARU OUTBACK, H6 (6-CYLINDER) WITH A FAULTY PULSATION DUMPER/DAMPER VALVE. PART OF THE FUEL INJECTION SYSTEM, THE VALVE ASSEMBLY SITS ABOVE THE INTAKE MANIFOLDS ON BOTH SIDES OF THE ENGINE. THE PASSENGER SIDE VALVE (METAL CONSTRUCTION) WAS LITERALLY WEEPING GASOLINE (STRONG SMELL INSIDE CABIN WAS THE TIP OFF). I REMOVED THE ASSEMBLY AND REPLACED THE HOSES FIRST, BUT THE VALVE WAS LEAKING THROUGH THE TOP SURFACE WALLS (NOT A SEAM). AWAITING REPLACEMENT PARTS NOW. IT APPEARS THAT THE FOAM CUSHIONING MATERIAL UNDERNEATH THE METAL FUEL RAIL PROTECTOR WAS IN DIRECT CONTACT WITH THE VALVE OVER AN EXTENDED PERIOD OF TIME. CORROSION OF THE EXTERIOR VALVE WALL IS THE MOST LIKELY CULPRIT. SUBARU CLAIMS THEY'VE "NEVER HAD TO REPLACE ONE" (3 DEALERS) AND HAD NO IDEA WHAT THE VALVE EVEN DOES. LUCKILY, I OBSERVED AND WILL HAVE CORRECTED THE PROBLEM BEFORE A VEHICLE FIRE. THIS IS AN IMMINENT THREAT FOR OTHER H6 OWNERS WITH THIS VALVE CONFIGURATION. IF CORROSION OF THE VALVE IS PRESENT AT ALL, THE VALVE SHOULD BE REPLACED IMMEDIATELY. SUBARU WAS UNINTERESTED IN EXAMINING THE ISSUE OR THE PARTS INVOLVED. IF THE VALVE LEAKS MORE, THE RUNNER LINES ADJACENT TO IT WOULD QUICKLY MELT AND THE CAR WOULD BE DESTROYED. *TR
Vehicle speed control, Feb 12, 2010, crash
2004 SUBARU OUTBACK WAGON, UNWANTED, UNCONTROLLABLE ACCELERATION, UNABLE TO STOP VEHICLE RESULTING IN COLLISION, THE COLLISION INCIDENTS WERE WHILE IN REVERSE AND THE AMBIENT TEMPERATURE WAS COLD ( 0-22 F). GENERALLY THE ACCELERATOR IS OVERSENSITIVE MOST OF THE TIME. IRA SUBARU DEALERSHIP HAS NOT BEEN ABLE TO RESOLVE PROBLEM. I HAD AN INDEPENDENT REPAIR SHOP LOOK AT IT AND THEY COULD NOT RESOLVE IT . *TR
Fuel system, Gasoline, Dec 15, 2009
2004 SUBARU OUTBACK: STRONG FUEL ODOR INSIDE VEHICLE THAT, ACCORDING TO SUBARU DEALER, IS CAUSED BY LEAKAGE OF FUEL UNDER THE HOOD. THE DEALER REP. FURTHER EXPLAINED THE LEAK IS CAUSED BY EXPANSION/CONTRACTION OF TUBING DURING COLD WEATHER. THEY ALSO STATED THIS IS A COMMON OCCURRENCE (IT HAS OCCURRED TWICE IN MY VEHICLE) AND ON THE DAY I HAD MY VEHICLE REPAIRED (DECEMBER 2009) THEY HAD ALREADY SEEN ABOUT 6 VEHICLES FOR THE SAME PROBLEM. THIS SITUATION POSES AND EXTREME RISK OF FIRE AND A HEALTH HAZARD FOR OCCUPANTS OF THE VEHICLE. A RECALL IS NEEDED, NOW. *TR
Power train, Vehicle speed control, Dec 1, 2009, crash
THE AUTOMATIC GEAR SHIFT HAD BEEN LOCKED IN PARK, WHICH NEVER HAPPENED PREVIOUSLY. IT EVENTUALLY WAS RELEASED BY PUTTING THE TIP OF A KEY INTO THE AREA OF THE PANEL. ADVISED FOR THIS PROBLEM IN THE DRIVERS MANUAL. AFTER DRIVING THE VEHICLE TWICE MORE , IT WAS PARKED AGAIN. WHEN THE KEY WAS PUT IN THE IGNITION, THERE WAS A WHIRRING SOUND AND WHEN IT STARTED, IT SURGED FORWARD VERY RAPIDLY AND COULD NOT BE STOPPED BY USING THE BRAKES.. THE VEHICLE WAS OUT OF CONTROL. IT WAS OFF THE ROAD AND ROCKS PUNCTURED A TIRE. IT STOPPED. WHEN BROUGHT TO THE SUBARU REPAIR SHOP, THE INSURANCE ADJUSTOR DID NOT ADVISE REPAIR, BECAUSE OF HEAVY DAMAGE TO THE ENGINE, TRANSMISSION ETC. *TR
Steering, May 14, 2009
TL*THE CONTACT OWNS A 2004 SUBARU OUTBACK. WHILE DRIVING VARIOUS SPEEDS, THE STEERING ABNORMALLY REVERTS TO THE RIGHT AS IF THE STEERING COLUMN IS LOCKED. THE CONTACT TOOK THE VEHICLE TO THE DEALER, BUT THEY COULD NOT DUPLICATE THE FAILURE AND PROVIDE A REMEDY. THE FAILURE MILEAGE WAS 80,000 AND CURRENT MILEAGE WAS 99,500.
Wheels, May 4, 2009
REAR WHEEL BEARING FAILURE ON 2004 SUBARU OUTBACK WITH 75,000 MILES. *TR
Engine and engine cooling, Apr 5, 2009
2004 SUBARU OUTBACK. *TR
Engine and engine cooling, Power train, Equipment, Mar 10, 2009
BLOWN HEADGASKET AT ONLY 40K. CAR HAS BEEN MAINTAINED ON A REGULAR SCHEDULE WITH EXTRA CARE CAR WHEN NEEDED. TOOK TO DEALER AND COMPLAINED OF SMELL OF COOLANT IN THE INTERIOR OF CAR WHEN DRIVING AND AFTER SHUTTING VEHICLE DOWN OR AT A TRAFFIC LIGHT STOP. TOOK TO DEALER COMPLAINING OF A NOISE COMING FROM THE BOTTOM OF ENGINE. AFTER THE DEALER EXAMINED VEHICLE NOTHING WAS FOUND AS PER REPORT. I TOOK THE CAR FOR BRAKE REPAIR AND THE MECHANIC NOTED A COOLANT LEAK FROM THE LEFT BANK OF THE ENGINE BLOCK. HE STATED THAT HE CAR HAS A BLOWN HEADGASKET ON THE LEFT BANK OF THE CYLINDER BLOCK. THE WARRANTY ON THE POWERTRAIN IS ABOUT TO RUN OUT AND HE ADVISED TO RETURN THE VEHICLE TO THE DEALER FOR THE REPAIR. HE DID STATE THAT THE DEALER WILL ONLY REPAIR THE BANK THAT IS LEAKING AND THE OTHER WOULD NOT BE COVERED AND SHOULD BE DONE AT THE SAME TIME TO PREVENT THE OTHER BANK FROM BLOWING OUT DUE TO A CHANGE IN THE BALANCE OF PRESSURE ON THE BLOCK RESULTING FROM THE REPLACEMENT OF ONLY ONE HEADGASKET. *TR
Fuel system, Gasoline, Jan 17, 2009
GAS (FUEL) SMELL (FUMES) IN CABIN WHEN STARTING CAR IN COLD WEATHER. KNOWN PROBLEM: HTTP://TOWNHALL-TALK.EDMUNDS.COM/DIRECT/VIEW/.F117C3E HTTP://FORUMS.NASIOC.COM/FORUMS/SHOWTHREAD.PHP?T=131755&PAGE=47. *TR
Air bags, Equipment, Nov 25, 2008
WITH YOUR APPROVAL, I HAD AN AOI ELECTRICAL AIR BAG SWITCH INSTALLED ON MY 2004 SUBARU OUTBACK. THE AIR BAG ERROR LIGHT WILL NOT RESET AND SUBARU HAS INFORMED THEM THAT ALL AIR BAGS MAY BE IMMOBILIZED AS WELL AS THE SEAT BELT TENSIONERS. I CANNOT SEEM TO GET AOIELECTRICAL TO ATTEND TO THE PROBLEM. *TR
Visibility, Nov 13, 2008, fire
STARTED CAR TO DEFROST WINDOWS AND WARM UP BEFORE LEAVING HOME. CAR WARMED UP FOR ABOUT 10 MINUTES,WHEN I WENT OUTSIDE TO LEAVE THE INSIDE DOOR OF THE CAR WAS ON FIRE WHICH WAS SPREADING,I THREW MY COFFEE ON THE FLAMES SHUT OFF THE CAR OBTAINED WATER AND DOUSED OUT THE FIRE WHICH CONTINUED TO BURN AROUND THE WINDOW/DOOR SWITCH. THE VEHICLE WAS TRANSPORTED BY FLATBED TO THE ONEONTA,N.Y. SUBARU DEALERSHIP WHERE IT IS CURRENTLY UNDER REPAIR. I BELIEVE THAT USED PARTS ARE BEING OBTAINED FOR THE REPAIR WHERE POSSIBLE. THE COST CONTINUES TO MOUNT INCLUDING MILEAGE FOR A RENTAL/NOW LOANER CAR AND MY DEDUCTIBLE. MY CONFIDENCE IN THE CAR IS POOR AND MY CONCERN ABOUT THIS HAPPENING AGAIN IS HIGH. THIS CAR NEEDS TO BE SAFE. THE CAR IS UNDER EXTENDED WARRANTY. *TR
Suspension, Engine and engine cooling, Apr 28, 2008
TL*THE CONTACT OWNS A 2004 SUBARU OUTBACK. WHILE DRIVING UPHILL AT 70 MPH WITH THE CRUISE CONTROL ACTIVATED, THE RPM'S INCREASED TO 6,000. THE RPM'S THEN DECREASED AND THE TIRES CHURPED. THE CONTACT HEARD A BUMPING SOUND, WHICH WAS THE SOUND OF THE FRONT AXLES FAILING. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE FAILURE MILEAGE WAS 94,000.
Vehicle speed control, Jan 8, 2008
THE CRUISE CONTROL ON MY 2004 SUBARU OUTBACK WILL DISCONNECT ON ITS OWN AT RANDOM AFTER BEING SET. IT HAS DONE THIS SINCE SHORTLY AFTER I BOUGHT IT NEW, AND I HAVE REPORTED THIS NUMEROUS TIMES DURING THE WARRANTY PERIOD TO SUBARU DEALERSHIPS, WHO HAVE ATTEMPTED TO REPLICATE AND/OR REPAIR IT, ALL TO NO AVAIL. IT USED TO BE THAT IT WOULD USUALLY DISCONNECT AFTER I HAD DRIVEN FOR APPROX. 1 1/2 HOUR. NOW, IT DISCONNECTS IN UNDER 1/2 HOUR ON DRIVES. IT WILL NOT RESET AND STAY SET, AND WILL CONTINUALLY REFUSE TO ACCEPT TO "RESUME" OR "SET" AFTER IT INITIALLY DISCONNECTS. THIS HAS RESULTED IN SITUATIONS WHERE SPEED HAS ABRUPTLY DROPPED, NEARLY CAUSING ACCIDENTS FROM FOLLOWING VEHICLES OVERRUNNING ME. LOOKING AROUND ONLINE, THERE ARE REPORTS THAT THIS IS A KNOWN PROBLEM FOR SUBARU'S, BUT THERE HAS BEEN NO FIX OR RECALL MADE, AND SUBARU HAS SEEMINGLY MADE NO EFFORT TO FIX THIS PROBLEM. INCIDENT DATE IS MOST RECENT DATE IT HAS DISCONNECTED, AND THE NUMBER OF FAILURES IS PROBABLY UNDERESTIMATED. *TR
Engine and engine cooling, Nov 26, 2007
WE PURCHASED OUR 2004 SUBARU OUTBACK USED FROM OUR LOCAL DEALER. AT THE TIME OF PURCHASE THE VEHICLE HAD 28,545 MILES ON IT. SINCE PURCHASE WE HAVE HAD THE VEHICLE BACK IT BACK TO THE DEALERSHIP NUMEROUS TIMES BECAUSE WE SMELL BURNING OIL AND ENGINE COOLANT- WE CURRENTLY HAVE 36,119 MILES ON IT. THE FIRST TIME THE CAR WENT IN FOR REPAIR, THE DEALERSHIP REPLACED THE HEAD GASKET BECAUSE THERE WAS A "PIN SIZED HOLE" IN IT. AFTER ABOUT THREE MONTHS THE SMELL RETURNED AND WE BROUGHT TO THE SAME DEALERSHIP. THIS TIME THE DEALERSHIP PUT AN ADDITIVE IN THE VEHICLE THAT THEY SAID WAS RECOMMENDED BY SUBARU TO ELIMINATE THE PROBLEM. WE ARE WAITING TO TAKE THE GAR BACK YET AGAIN FOR THE SAME PROBLEM AND ARE NOW BEING TOLD THAT IT IS NORMAL FOR THE VEHICLE TO SMELL THIS WAY DURING THE WINTER MONTHS. ONE OF THE MECHANICS EVEN TOLD US THAT THE SMELL WOULD BE ESPECIALLY BAD DURING THE WINTER WHEN GOING UP HILLS. THIS EXPLANATION SEEMS LIKE A BUNCH OF NONSENSE AND AN ATTEMPT TO GET US TO ACCEPT THAT THIS IS THE WAY THAT SUBARU VEHICLES ARE. ALL WE WANT IS A CAR THAT WORKS AND DOESN'T SMELL LIKE COOLANT OR BURNING OIL. *TR
Power train, Equipment, Dec 8, 2006
I PURCHASED A NEW 2004 SUBARU OUTBACK (MANUAL TRANSMISSION) IN MAY 2004. I HAVE BEEN VERY HAPPY WITH THE VEHICLE, HAVE MAINTAINED IT PER MANUFACTURERS INSTRUCTIONS AND HAVE HAD NO PROBLEMS WITH IT. ON JUNE 30, 2006 I TOOK THE CAR TO MY LOCAL DEALER IN RESPONSE TO A NOTICE STATING THERE WAS A RECALL ON 2004 OUTBACKS FOR AN "ENGINE CONTROL MODULE REPROGRAMMING (REFLASH). SINCE THAT REPROGRAMMING THE RPMS ARE SLUGGISH IN RETURNING TO NORMAL IN BETWEEN SHIFTS AND AT IDLE. IN-BETWEEN SHIFTS, THE RE-ENGAGEMENT OF THE CLUTCH IS WHAT FORCES THE ENGINE RPMS DOWN TO MATCH THE TRANSMISSION REVOLUTIONS (I DO HAVE CONCERNS THIS WILL EVENTUALLY CAUSE ABNORMAL WEAR ON THE CLUTCH PLATE. IT CAN TAKE ANYWHERE FROM 1.5-5 SECONDS FOR THE RPMS TO DROP FROM 3-4,000 RPMS TO 1,000 RPMS; AND LONGER AT HIGHER RPMS. THIS IS DANGEROUS WHEN A SUDDEN DECREASE IN SPEED IS ESSENTIAL FOR SAFETY (THE BRAKES ARE FIGHTING THE ENGINE REVVING EVEN THOUGHT THE ACCELERATOR HAS BEEN RELEASED). MY GAS MILEAGE HAS DECREASED DUE TO OVER-REVVING (I HAVE KEPT A MILEAGE LOG SINCE I PURCHASED THE CAR). ON ONE ROAD TRIP LAST AUGUST, THE RPMS NEVER DROPPED BELOW 1000 AND, IN FACT, FLUCTUATED BETWEEN 1,000 AND 2,000 RPMS AT IDLE! I HAVE TAKEN THE CAR BACK TO THE LOCAL DEALER NUMEROUS TIMES OVER THE LAST 5 MONTHS (AND 7,000+ MILES) TO TRY TO CORRECT THE PROBLEM. A CASE # WAS OPENED WITH SUBARU OF AMERICA AND I HAVE BEEN IN TOUCH WITH THEM SEVERAL TIMES REGARDING THE ISSUE. A "FIELD REP" HAS COLLECTED DATA ON THE VEHICLE AND SENT IT OFF TO THE CORPORATE TECHS. THE LOCAL DEALER HAS DONE EVERYTHING THEY KNOW TO DO AT THIS POINT. I HAVE BEEN TOLD THAT THERE IS NOTHING "WRONG" WITH THE CAR. THIS IS NOT ACCEPTABLE TO ME; IT WAS A GREAT CAR UNTIL THE ECM RE-PROGRAMMING. I CANNOT DRIVE THIS CAR FOR THE REST OF IT'S LIFE IN THIS CONDITION; NOR WOULD I WANT TO SELL IT TO ANOTHER PERSON DUE TO SAFETY CONCERNS. IT IS NOT SAFE. *NM
Air bags, Vehicle speed control, Jul 10, 2006, crash
2002 L.L. BEAN OUTBACK ACCELERATED UNCONTROLLABLY, MAKING THE VEHICLE VIBRATE. VEHICLE WENT UP OVER PARKING BARRIERS AND SHRUBBERY AND ROLLED OVER. *KB THE AIR BAGS DID NOT DEPLOY DURING THE ACCIDENT. THE CONSUMER COMPLAINED OF BODY PAIN, BUT REFUSED MEDICAL TREATMENT. THE POLICE OFFICER STATED IN HIS REPORT THAT THE VEHICLE WAS FOUND IN THE REVERSE POSITION. THE CONSUMER STATED SHE NEVER TOOK HER FOOT OFF THE BRAKE. THE CONSUMER AND HER HUSBAND HAD EXPERIENCED PROBLEMS PRIOR TO THE ACCIDENT. THE CONSUMER EXPERIENCED A HESITATION IN SHIFTING AND VARIATION IN ENGINE SPEED. *JB
Power train, May 9, 2006, crash
DT*: THE CONTACT STATED WHILE THE VEHICLE WAS PARKED WITH THE ENGINE STILL ON, THE TRANSMISSION SLIPPED OUT OF GEAR. THE VEHICLE ROLLED FORWARD AND STRUCK A TREE. BECAUSE THE SEAT BELTS WERE NOT WORN, MINOR FACIAL INJURIES WERE SUSTAINED BY ONE OCCUPANT. THE VEHICLE HAS NOT BEEN INSPECTED BY A MECHANIC. THERE IS A NHTSA RECALL, # 02V282000, REGARDING THE AUTOMATIC TRANSMISSION; HOWEVER, IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN.
Power train, Apr 7, 2006
DT*: THE CONTACT STATED THE VEHICLE SHIFTED ROUGHLY UPON BOTH ACCELERATION AND DECELERATION. THE VEHICLE WAS TAKEN TO THE SERVICE DEALER THREE TIMES WHO DETERMINED THE ROUGH SHIFTING WAS RELATED TO A BAD TORQUE CONVERTER; HOWEVER THE TORQUE CONVERTER WAS NOT REPLACED. NOW, WHILE STOPPED AT A LIGHT, WITH THE BRAKE PEDAL DEPRESSED, THE VEHICLE LURCHES FORWARD BECAUSE THE TRANSMISSION ENGAGES. THE VEHICLE HAS NOT BEEN RETURNED TO THE DEALER CONCERNING THE FORWARD MOTION.
Engine and engine cooling, Jan 16, 2006
WE OWN TWO SUBARU OUTBACKS, A 2003 WAGON & 2004 SEDAN, BOTH PURCHASED NEW FROM, AND SERVICED BY, THE SAME DEALER, RAFFERTY SUBARU, WEST CHESTER, PA. WHEN THE DEFROST IS TURNED ON, THE AIR RECIRCULATION IS NOT AVAILABLE. WHEN FOLLOWING VEHICLES IN RAIN &/OR SNOW WHEN THE DEFROST IS NEEDED, EXTERNAL EXHAUST FUMES ARE SUCKED INTO THE CAR... IN SLOW OR STOPPED TRAFFIC, THIS HAS MADE MYSELF AND OTHER OCCUPANTS FEEL ILL. THE ONLY SOLUTION IS TO TURN OFF THE DEFROST, BUT THIS ALLOWS THE WINDOWS TO RE-FOG / -FROST CUTTING VISIBILITY. I'VE INQUIRED TWICE AT MY SUBARU DEALER AND THEY CONFIRMED THAT THE RECIRCULATION CUT-OFF IS BY DESIGN, AND HAVE CONTACTED SUBARU VIA THE INTERNET AND RECEIVED THE SAME ANSWER, WITH REFERENCE TO PAGES IN MY OWNER'S MANUAL DESCRIBING THE CIRCUMSTANCE AND NO RESOLUTION. *NM
Power train, Nov 3, 2005
EXCESSIVE NOISE FROM THE TRANSFER DUTY SOLENOID AND CLUTCH DAMAGE AT 26K. *JB
Electrical system, Jul 27, 2005
MY 2004 SUBARU OUTBACK SEDAN WOULD IDLE EXTREMELY HIGH. WHEN I PUT IT IN REVERSE IT WOULD LURCH BACK SUDDENLY. AS I WAS DRIVING, I WOULD TAKE MY FOOT OFF THE PEDAL AND IT WOULD REMAIN AT THE SPEED I WAS GOING. IT WAS LOOKED AT TWICE AND WAS NOT ABLE TO BE REPLICATED. THE SERVICE TECH STATED HE HAD SEEN THE PROBLEM BEFORE AND WOULD CLEAN OUT THE THROTTLE BOX. APPROXIMATELY 2-3 WEEKS LATER THE VEHICLE WOULD NOT GO OVER 40 MPH WITHOUT LURCHING BACK AND FORTH AND MAKING A VIOLENT BANGING NOISE, AT THIS POINT THE CHECK ENGINE LIGHT CAME ON. THE VEHICLE WAS TOWED TO THE DEALERSHIP. THEY REPLACED THE THROTTLE SENSOR SYSTEM WITH NEGATIVE RESULTS AND STATED THEY WERE NOT ABLE TO RECTIFY THE PROBLEM. CURRENTLY VEHICLE IS IN SHOP WAITING FOR TECH SUPPORT TO CALL.
Vehicle speed control, Jun 8, 2005
THROTTLE INTERMITTENTLY STUCK OPEN WHEN DRIVING FROM 40-45 MPH, AND VEHICLE SURGED WHEN APPLYING THE ACCELERATOR PEDAL FROM THE STOP POSITION. BOTH ISSUES CAUSED THE VEHICLE TO SUDDENLY/UNEXPECTEDLY ACCELERATE AND LURCH FORWARD. CONSUMER HAD A CONCERN THAT THIS PROBLEM WILL LEAD TO AN ACCIDENT. VEHICLE HAD BEEN TO THE DEALER ON FIVE SEPARATE OCCASIONS. TWICE THE DEALER COULD NOT DUPLICATE THE PROBLEM, AND THREE TIMES DEALER WAS ABLE TO DUPLICATE THE PROBLEMS, BUT UNABLE TO CORRECT THE PROBLEM. *AK AS OF MAY 13, 2005 VEHICLE HAS FAILED 6 TIMES, 4 TIMES THE DEALERSHIP WAS ABLE TO DUPLICATE THE PROBLEM AND TWICE THEY WERE UNSUCCESSFUL IN FINDING THE PROBLEM. VEHICLE GETS STUCK IN CRUISE CONTROL AND DOESN'T WANT TO GO BELOW 40 MPH. *SB
Engine and engine cooling, May 31, 2005
ON TWO SEPARATE OCCASIONS THE VEHICLE COMMENCES TO SURGE AND LURCH FORWARD WHILE APPLYING THE BRAKES. CONSUMER WAS ABLE TO CONTROL THE VEHICLE WITHOUT ANY INCIDENTS. THE VEHICLE HAS BEEN TO THE DEALER ONCE AND THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *NM *TT *NM
Electrical system, Vehicle speed control, Apr 13, 2005
UPON STARTING THE VEHICLE AND SHIFTING IN DRIVE OR REVERSE, THE VEHICLE WILL ACCELERATE ERRATICALLY WITH FORCE. THIS HAS ALSO OCCURRED WITH NORMAL DRIVING. THE VEHICLE HAS BEEN TO THE DEALER ON SEVERAL SEPARATE OCCASIONS, BUT THE PROBLEM RECURRED. ON EACH OCCASION THE FOLLOWING REPAIRS WERE MADE; ELECTRICAL GREASE WAS APPLIED ON THE TCS CONTACT. 3 DAYS LATER THE PROBLEM RECURRED. DEALER ADJUSTED THE ACCELERATOR THROTTLE, AND 3 DAYS LATER ENGINE LIGHT ILLUMINATED WHILE DRIVING. DEALER REPLACED THE ECM CONTROL MODULE, AND THE NEXT DAY VEHICLE STALLED AGAIN WHILE COMING TO A STOP. DEALER WAS UNABLE TO CORRECT THE PROBLEM, WHICH HAS BEEN PASSED ON TO THE MANUFACTURER, AND NO RESPONSE WAS RECEIVED AT THIS TIME.*AK