2004 Toyota Highlander
Problems, recalls and owner-reported issues
Power train is the leading concern among 286 owner complaints filed for this model year. This is the 6th highest complaint count among 25 Highlander model years with reports.
Of the 2004 reports, 32 involved a crash and 3 involved a fire. 23 people were injured and 47 people died.
What owners report most often
Recalls and investigations
Engine and engine coolingNov 9, 2011
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.
IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.
TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
Campaign 11V539000 on NHTSA.gov
Vehicle speed control, accelerator pedalFeb 24, 2011
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.
IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.
DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
Campaign 11V112000 on NHTSA.gov
Service brakes, hydraulic, foundation components, master cylinderOct 21, 2010
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2006 AVALON, MODEL YEAR 2004-2006 HIGHLANDER, MODEL YEAR 2004-2006 LEXUS RX, AND MODEL YEAR 2006 LEXUS GS AND IS VEHICLES. BRAKE FLUID CONTAINING POLYMERS IS USED THAT ACTS AS LUBRICANTS FOR CERTAIN BRAKE SYSTEM COMPONENTS. IF REPLACEMENT BRAKE FLUID IS USED THAT DOES NOT CONTAIN SUCH POLYMERS, OR THAT CONTAINS ONLY SMALL AMOUNTS, A PART OF THE RUBBER SEAL LOCATED AT THE REAR OF THE BRAKE MASTER CYLINDER MAY BECOME DRY, AND THE SEAL MAY CURL DURING MOVEMENT OF THE PISTON. IF THIS OCCURS, A SMALL AMOUNT OF BRAKE FLUID COULD SLOWLY LEAK FROM THE SEAL INTO THE BRAKE BOOSTER.
A LEAK OF BRAKE FLUID COULD LEAD TO A CHANGE IN BRAKE PEDAL FEEL AND OVERTIME A DEGRADATION IN BRAKING PERFORMANCE INCREASING THE RISK OF A CRASH.
DEALERS WILL REPLACE THE SEAL WITH A NEWLY DESIGNED ONE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 AND LEXUS AT 1-800-255-3987.
Campaign 10V499000 on NHTSA.gov
Vehicle speed control, accelerator pedalJul 13, 2006
ON CERTAIN SPORT UTILITY AND HYBRID VEHICLES, THE TWO RETAINING CLIPS FOR THE DRIVER'S SIDE FORWARD CENTER CONSOLE CAN BECOME LOOSE. IF BOTH CLIPS SEPARATE FROM THE FLOOR CARPET COVER, THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL, CAUSING INTERFERENCE WITH THE ACCELERATOR PEDAL ROD.
THIS CONDITION MAY INTERFERE WITH THE ACCELERATOR PEDAL RETURNING TO THE IDLE POSITION INCREASING THE RISK OF A CRASH.
DEALERS WILL REPLACE THE TWO FLOOR CARPET COVER RETAINING CLIPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 24, 2006, AND SHOULD BE COMPLETED BY EARLY SEPTEMBER 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.
Campaign 06V253000 on NHTSA.gov
Latches/locks/linkages, doors, latchApr 15, 2004
CERTAIN SPORT UTILITY VEHICLES HAVE A CHILD PROTECTION LOCK (CPL) SYSTEM ON BOTH OF THE REAR SIDE DOORS. WHEN AN OPERATOR OF THE VEHICLE CLOSES THE DOOR VERY HARD WITH THE CPL LEVER SET TO THE LOCK POSITION, THERE IS A POSSIBILITY THAT THE LEVER MAY CONTACT THE BODY PANEL, CAUSING THE CPL LEVER TO MOVE INTO THE UNLOCK POSITION.
THIS CONDITION COULD ALLOW THE DOOR TO BE OPENED WITH THE INSIDE WHILE THE OPERATOR BELIEVES THAT THE CPL WAS ACTIVATED. IF THE DOOR WERE OPENED FROM THE INSIDE WHILE THE VEHICLE WAS IN MOTION, AN OCCUPANT COULD FALL OUT AND BE INJURED.
DEALERS WILL SHORTEN THE CPL LEVER. OWNER NOTIFICATION BEGAN MAY 7, 2004. OWNERS SHOULD CONTACT TOYOTA AT 1-800-331-4331.
Campaign 04V181000 on NHTSA.gov
Representative owner complaints: power train
58 reports, newest first. Show all
Power train, Sep 19, 2004
OUR 2004 TOYOTA HIGHLANDER HAS CONSISTENT ACCELERATION "DELAYS" THAT NOT ONLY MAKE THE VEHICLE A CHORE TO DRIVE BUT AT TIMES CAN BE DANGEROUS EX. MERGING WITH MOVING TRAFFIC.*AK
Power train, Sep 16, 2004
2004 TOYOTA HIGHLANDER HESITATES ON ACCELERATION MAKING DRIVING IN TRAFFIC EXTREMELY HAZARDOUS. IT IS IMPOSSIBLE TO MERGE INTO TRAFFIC AND ADDS MORE RISK TO BEING REAR ENDED. TOYOTA ACKNOWLEDGES THE PROBLEM BUT HAS NO FIX. *JB AFTER SEVERAL ATTEMPTS TO HAVE IT REPAIRED I WAS TOLD THERE ISN'T A WAY TO REPAIR IT, YET THE DEALER REFUSES TO REFUND THE COST OF A 4 MONTH OLD CAR WITH 5000 MILES ON IT. *JB
Power train, Sep 14, 2004
I PURCHASED A 2004 TOYOTA HIGHLANDER IN MARCH. AFTER A FEW WEEKS OF DRIVING I NOTICED THAT WHILE BRAKING AT A LIGHT, SOMETIMES THE BRAKE AND THE STEERING WHEEL WOULD VIBRATE. WHEN THE DEALER LOOKED AT MY CAR HE ACKNOWLEDGED THE PROBLEM AND SAID IT WAS A "POWER SURGE" I DON'T UNDERSTAND WHAT THAT MEANS AND WHY THEY DIDN'T FIX IT, BUT THE CAR STILL DOES IT 3 MONTHS LATER. ALSO I NOTICED THAT THE TRANSMISSION HESITATES AS IF IT IS ABOUT TO STALL WHEN I TRY TO ACCELERATE TO MERGE INTO TRAFFIC ONTO A HIGHWAY. I HAVEN'T BROUGHT THE CAR IN FOR SERVICE RE: THE LAST ISSUE BUT I EXPECT THE SAME WRITEOFF ANSWER THAT THEY GAVE ME FOR THE FIRST PROBLEM.
Power train, Sep 14, 2004
VEHICLE; 2004 TOYOTA HIGHLANDER LIMITED, V6 ENGINE, AUTO TRANSMISSION. THERE IS A DEFINITE HESITATION/LAG/DELAY IN SHIFTING AND ACCELERATION. THIS CONDITION HAPPENS ALMOST ALL OF THE TIME AND CREATES A REAL SAFETY CONCERN. MODERATE ACCELERATION WILL PRODUCE THIS CONDITION. TOYOTA IS AWARE OF THIS CONDITION BUT IS DOING NOTHING TO CORRECT IT.
Power train, Sep 10, 2004
I HAVE OWNED A 2004 TOYOTA HIGHLANDER V6 4-WD VEHICLE SINCE JULY 10, 2004. ABOUT TWO WEEKS AGO I NOTICED THERE WAS SOME HESITATION UPON ACCELERATION AND ON OCCASION THE VEHICLE SEEMS TO DOWN SHIFT FOR NO APPARENT REASON. THIS IS EXTREMELY DANGEROUS WHEN MAKING A LEFT-HAND TURN AGAINST TRAFFIC WITHOUT A TURN ARROW OR PULLING OUT INTO ANY KIND OF TRAFFIC. SOMETIMES IT WILL GO - OFTEN TIMES THERE IS A 1-2 SECOND DELAY. *AK I HAVE ALSO NOTICED ON OCCASION THAT WHILE DRIVING ON THE HIGHWAY, SUDDENTLY THE VEHICLE DOWNSHIFTS WITH NO CHANGE IN ACCELERATION ON THE DRIVER'S PART. THIS MAKES FOR A JUMPY FEEL IN WHAT WAS ORIGINALLY A VERY SMOOTH DRIVING CAR. IN ADDITION, IT IS WREAKING HAVOC ON MY MILEAGE (AM CURRENTLY GETTING 17.1 MPG EVEN ON THE HIGHWAY). I CAN SEE THESE PROBLEMS LEADING TO ACCIDENTS AND I'VE HAD A COUPLE OF CLOSE CALLS ALREADY. I ALSO HAVE TEENAGED DRIVERS AND THERE IS NO WAY I CAN FEEL THEY ARE SAFE DRIVING THIS VEHICLE. I HAVE HAD THE CAR IN TWO TIMES IN THE LAST WEEK. I AM TOLD THAT THE HIGHLANDER HAS A "UNIQUE SHIFT PATTERN" AND THE TECHNICIAN DIDN'T NOTICE ANY HESITATION PROBLEMS. UPON LEAVING THE DEALERSHIP, I NOTICED HESITATION RIGHT AWAY. I SUPPOSE THEY ARE CHOOSING TO IGNORE THESE PROBLEMS. THE SUGGESTION WAS THAT I SPEAK TO MY SALESMAN AND MAYBE THEY WOULD OFFER ME A GOOD DEAL ON ANOTHER MODEL SINCE I HAVE JUST 2,000 MILES ON THE HIGHLANDER. WHAT KIND OF SOLUTION IS THAT? FURTHERMORE, I WENT TO THIS DEALER'S WEBSITE AND FOUND SEVERAL LOW-MILEAGE HIGHLANDERS FOR SALE. THIS LEADS ME TO BELIEVE THEY HAVE HAD TO SATISFY OTHER OWNERS BY TRADE AS WELL. ASIDE FROM THAT, NOTHING WAS DONE TO RECTIFY THE PROBLEMS.
Power train, Sep 9, 2004
2004 TOYOTA HIGHLANDER WITH APPROX. 11,000 MILES. 6CYL. 2W/D I HAVE NOTICED A SLIGHT BUT CONSISTENT HESITATION BETWEEN PRESSING THE ACCELERATOR AND ACTUALLY ACCELERATING. I RECENTLY EXPERIENCED THAT WHEN ACCELLERATING HEAVILY, AS TO PASS ANOTHER CAR, THE HIGHLANDER ACTUALLY SEEMS TO PAUSE, AND TO EVEN MOMENTARILY SLOW DOWN INSTEAD OF ACELLERATING. AND THEN IT SUDDENLY ACCELERATES. THIS DELAY IS GREATER THAN 1-2 SECONDS AND IS SIGNIFICANTLY NOTICABLE. THIS IS NOT A SITUATION WHERE THE VEHICLE IS DROPING SMOOTHLY INTO A LOWER GEAR TO ACCELLERATE. THE FIRST TIME IT OCCURED TO ME I THOUGHT FOR A MOMENT THAT THE TRANSMISSION HAD FULLY DISINGAGED OR OTHERWISE FAILED. I HAD TIME TO BRIEFLY CONSIDER HOW I WAS GOING TO GET SAFELY OUT OF TRAFFIC & ONTO THE SHOULDER BEFORE IT SUDDENLY ACCELLERATED. PLEASE UNDERSTAND, THE ENGINE IN FACT DID REV IN ACCELERATION WHILE THE VEHICLE ITSELF SLOWED BEFORE THE TRANSMISSION SUDDENLY SURGED INTO CONNECTION AT A HIGH RPM. THIS IS MY WIFES VEHICLE. SHE'S DESCRIBED THIS "SURGING" BEFORE AND I PRETTY MUCH BLEW HER OFF UNTIL IT HAPPENED TO ME. NO MORE. THIS IS AN ACCIDENT WAITING TO HAPPEN. IN THE MEANTIME TOYOTA, OR MORE ACCURATELY THE MECHANIC AT THE TOYOTA DEALER, TELLS ME THEY ARE AWARE OF THE ISSUE AS FAIRLY COMMON, BUT DON'T HAVE A FIX AND HAVE NOT ENTERED A BULLETIN TO THEIR DEALERS. AGAIN, THIS IS AN ACCIDENT WAITING TO HAPPEN.*AK
Power train, Aug 29, 2004
BOUGHT A NEW '04 TOYOTA HIGHLANDER MAY 3. WITHIN A FEW WEEKS DRIVING IT BECAME DANGEROUS BECAUSE OF HESITATION UPON ACCELERATION. IT IS UNSAFE TO DRIVE IN HEAVY/FAST TRAFFIC. THE DEALERSHIP SAID THEY COULD FIND NO PROBLEM UNTIL I INSISTED REPEATEDLY. THEN THEY 'FOUND THE PROBLEM' BUT THERE IS NO FIX. THIS IS DANGEROUS BECAUSE IT WILL EVENTUALLY CAUSE SOMEONE TO BE KILLED. WHY ISN'T TOYOTA RESPONSIBLE FOR FIXING THIS PROBLEM ON A $30,000 VEHICLE?? *JB
Power train, Aug 22, 2004
THE VEHICLE HAS A DANGEROUS HESITATION ON LOW SPEED ACCELERATION. WHEN SLOWLY ROLLING FORWARD, AND THEN ACCELERATING, SUCH AS TO PULL OUT FROM A SIDE STREET, THE VEHICLE WILL OFTEN HESITATE FOR 1 SECOND OR MORE. THIS SOMETIMES RESULTS IN ALMOST GETTING INTO A SIDE IMPACT CRASH, AS THE VEHICLE WILL NOT PULL ACROSS THE LANE OUT OF THE WAY OF ON COMING TRAFFIC. *JB