2004 Toyota Highlander
Problems, recalls and owner-reported issues
Power train is the leading concern among 286 owner complaints filed for this model year. This is the 6th highest complaint count among 25 Highlander model years with reports.
Of the 2004 reports, 32 involved a crash and 3 involved a fire. 23 people were injured and 47 people died.
What owners report most often
Recalls and investigations
Engine and engine coolingNov 9, 2011
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.
IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.
TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
Campaign 11V539000 on NHTSA.gov
Vehicle speed control, accelerator pedalFeb 24, 2011
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.
IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.
DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
Campaign 11V112000 on NHTSA.gov
Service brakes, hydraulic, foundation components, master cylinderOct 21, 2010
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2006 AVALON, MODEL YEAR 2004-2006 HIGHLANDER, MODEL YEAR 2004-2006 LEXUS RX, AND MODEL YEAR 2006 LEXUS GS AND IS VEHICLES. BRAKE FLUID CONTAINING POLYMERS IS USED THAT ACTS AS LUBRICANTS FOR CERTAIN BRAKE SYSTEM COMPONENTS. IF REPLACEMENT BRAKE FLUID IS USED THAT DOES NOT CONTAIN SUCH POLYMERS, OR THAT CONTAINS ONLY SMALL AMOUNTS, A PART OF THE RUBBER SEAL LOCATED AT THE REAR OF THE BRAKE MASTER CYLINDER MAY BECOME DRY, AND THE SEAL MAY CURL DURING MOVEMENT OF THE PISTON. IF THIS OCCURS, A SMALL AMOUNT OF BRAKE FLUID COULD SLOWLY LEAK FROM THE SEAL INTO THE BRAKE BOOSTER.
A LEAK OF BRAKE FLUID COULD LEAD TO A CHANGE IN BRAKE PEDAL FEEL AND OVERTIME A DEGRADATION IN BRAKING PERFORMANCE INCREASING THE RISK OF A CRASH.
DEALERS WILL REPLACE THE SEAL WITH A NEWLY DESIGNED ONE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 AND LEXUS AT 1-800-255-3987.
Campaign 10V499000 on NHTSA.gov
Vehicle speed control, accelerator pedalJul 13, 2006
ON CERTAIN SPORT UTILITY AND HYBRID VEHICLES, THE TWO RETAINING CLIPS FOR THE DRIVER'S SIDE FORWARD CENTER CONSOLE CAN BECOME LOOSE. IF BOTH CLIPS SEPARATE FROM THE FLOOR CARPET COVER, THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL, CAUSING INTERFERENCE WITH THE ACCELERATOR PEDAL ROD.
THIS CONDITION MAY INTERFERE WITH THE ACCELERATOR PEDAL RETURNING TO THE IDLE POSITION INCREASING THE RISK OF A CRASH.
DEALERS WILL REPLACE THE TWO FLOOR CARPET COVER RETAINING CLIPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 24, 2006, AND SHOULD BE COMPLETED BY EARLY SEPTEMBER 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.
Campaign 06V253000 on NHTSA.gov
Latches/locks/linkages, doors, latchApr 15, 2004
CERTAIN SPORT UTILITY VEHICLES HAVE A CHILD PROTECTION LOCK (CPL) SYSTEM ON BOTH OF THE REAR SIDE DOORS. WHEN AN OPERATOR OF THE VEHICLE CLOSES THE DOOR VERY HARD WITH THE CPL LEVER SET TO THE LOCK POSITION, THERE IS A POSSIBILITY THAT THE LEVER MAY CONTACT THE BODY PANEL, CAUSING THE CPL LEVER TO MOVE INTO THE UNLOCK POSITION.
THIS CONDITION COULD ALLOW THE DOOR TO BE OPENED WITH THE INSIDE WHILE THE OPERATOR BELIEVES THAT THE CPL WAS ACTIVATED. IF THE DOOR WERE OPENED FROM THE INSIDE WHILE THE VEHICLE WAS IN MOTION, AN OCCUPANT COULD FALL OUT AND BE INJURED.
DEALERS WILL SHORTEN THE CPL LEVER. OWNER NOTIFICATION BEGAN MAY 7, 2004. OWNERS SHOULD CONTACT TOYOTA AT 1-800-331-4331.
Campaign 04V181000 on NHTSA.gov
Representative owner complaints: steering
35 reports, newest first. Show all
Steering, May 8, 2007
STEERING SHAFT ON THE 2004 TOYOTA HIGHLANDER DID NOT FEEL SAFE, FELT LOOSE AND NOISY WHEN TURNING. TOYOTA REFUSESD TO FIX THE PROBLEM UNDER WARRANTY, A TSB WAS ISSUED IN JANUARY 2006, WHICH INDICATED TOYOTA'S AWARENESS OF THE PROBLEM, BUT DID NOT WANT TO PUBLICLY ADMIT IT. WHILE DRIVING IT FELT LIKE THE STEERING COLUMN COUD BREAK OFF, AND IF THAT HAPPENED, IT COULD HAVE CAUSED MANY DEATHS.*AK
Steering, Apr 26, 2007
TL*THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. WHEN MAKING A LEFT TURN THE CONTACT HEARD A CLICKING NOISE NEAR THE STEERING COLUMN. THE CONTACT STATED THAT UNDER NORMAL DRIVING CONDITIONS THE VEHICLE SWERVED WHILE DRIVING FORWARD. THE DEALER REPLACED THE STEERING SHAFT AND THE CLICKING STOPPED, HOWEVER, THE SWERVING CONTINUED. THE DEALER STATED THAT THE POWER STEERING RACK NEEDED TO BE REPLACED. THE CURRENT MILEAGE IS 46,000 , AND FAILURE MILEAGE WAS 41,000. *AK
Steering, Mar 21, 2007
NOISY STEERING SHAFT CAUSED ME TO TAKE CAR TO DEALERSHIP, WHERE I WAS TOLD THE SHAFT WAS 'WORN' (TINY BEARINGS WITHIN THE SHAFT WERE WORN) AND THE SHAFT WAS REPLACED. DEALER INFORMED ME THEY'D SEEN THIS PROBLEM ON OTHER TOYOTA HIGHLANDERS, AND ON THEIR ECONOMY TOYOTA PRISMS AS WELL, BUT MANUFACTURER HAD NOT ISSUED ANY RECALLS. I PAID THE BILL USING MY EXTENDED WARRANTY.*AK
Steering, Mar 4, 2007
LOOSE AND NOISY STEERING SHAFT, DOES NOT FEEL SAFE TO DRIVE. *JB
Steering, Dec 30, 2006
2004 TOYOTA HIGHLANDER BEGAN MAKING A NOISE WHICH COULD BE FELT IN THE STEERING WHEEL, PARTICULARLY WHEN TURNING OR GOING OVER A BUMP AT SLOW SPEED. TOYOTA HAS A TSB OUT ON THIS BUT IT IS NOT KNOW TO OWNERS, AND IS NOT WELL KNOW AT THE DEALERSHIP. THIS DESPITE HUNDREDS IF NOT THOUSANDS OF COMPLAINTS ON THE WEB. FURTHERMORE, TOYOTA REPS AND THE DEALER'S SERVICE WRITERS WILL TELL YOU FACE TO FACE IT IS NOT A SAFETY ISSUE, BUT WON'T PUT IT IN WRITING. WHEN THE PROBLEM WAS FINALLY REPAIRED BY REPLACEMENT OF THE STEERING SHAFT, I BECAME AWARE THAT PRIOR TO THE REPAIRS THE CAR WAS PULLING TO THE LEFT AND THE STEERING WHEEL WAS HARD TO TURN AS THE VEHICLE NOW TRACK STRAIGHT AND THE WHEEL EASY TO TURN. WITH SUCH SYMPTOMS I FEEL VERY STRONGLY THAT TOYOTA SHOULD BE COMPELLED TO NOTIFY VEHICLE OWNERS. *NM
Steering, Apr 29, 2006
NOTICED FREE PLAY AND A CLUNKING IN STEERING WHEEL @15,000 MILES. MORE PRONOUNCED ON TURNS WITH BUMPS. COMPLAINED TO DEALER ABOUT CONDITION AND THEY SAID IT WAS THE STEERING SHAFT HAD EXCESSIVE PLAY IN SHAFT JOINT. HAD TO WAIT OVER 1 MONTH FOR THE PART TO ARRIVE. STEERING SHAFT ASSEMBLY PART#45220-48150 WAS REPLACED. *JB
Steering, Mar 18, 2006
I OWN A 2004 TOYOTA HIGHLANDER V6. AT 45,000 MILES, I NOTICED A CLUNKING SENSATION IN MY STEERING WHEEL. LONG STORY SHORT, TOYOTA SAID IT WAS A FAILED U-JOINT AND HAD TO REPLACE MY STEERING COLUMN ASSEMBLY (PART # 45220-48150) AT A COST OF $490 TO ME. NOT COVERED BY 5 YR/ 60000 MI DRIVE TRAIN WARRANTY OR 3 YR/36000 MI EITHER. I LEARNED IN AN EDMUNDS.COM HIGHLANDER OWNERS' CHAT ROOM THAT I AM NOT ALONE. SEVERAL PEOPLE COMMENTED THEY HAVE THE SAME ISSUE. THE PROBLEM ALSO OCCURS WITH CAMRYS (WHICH HAS THE SAME CHASSIS). THE OTHER OWNERS COMPLAIN OF A LONG PART BACKORDER WHICH SOUNDS LIKE THIS MAY BE A WIDESPREAD PROBLEM. DOES THIS QUALIFY FOR A RECALL AND COULD I GET MY $490 REFUNDED IF SO? THANK YOU. *NM
Steering, Fuel system, Gasoline, Electrical system, Jan 2, 2006
IDENTICAL TO COMPLAINT #10114548 MY EVENT HAPPENED JANUARY 6, 2005 WITH LESS THAN 10,000 MILES ON VEHICLE. NOW, AT 35,750 MILES, I HAVE O2 SENSOR PROBLEMS ON A ROUTINE BASIS(3RD SENSOR ON ORDER FROM DEALER RIGHT NOW). I AM VERY CONCERNED THAT THESE PROBLEMS WILL CONTINUE PAST WARRANTY, I HAVE LITTLE FAITH IN THIS VEHICLES SAFETY AND PERFORMANCE -EVERY DAY I CROSS MY FINGERS THAT NOTHING ELSE GOES "BRAKES" WHILE DRIVING WITH MY 2 SMALL CHILDREN. THIS NEEDS TO BE INVESTIGATED. *NM
Steering, Electrical system, Dec 16, 2005
I BOUGHT A 2004 TOYOTA HIGHLANDER IN NOVEMBER OF 2003 BECAUSE MY HUSBAND AND I FOUND OUT WE WERE PREGNANT AND NEEDED A BIGGER CAR. THREE MONTHS AND 5000 MILES LATER I HAD TO BE TOWED TO THE DEALERSHIP BECAUSE OF A DEFECT IN A CHIP IN THE "MOTHERBOARD." (SOME SENSOR DEFECT THAT CAUSED THE ASC MECHANISM TO FOUL UP.) ANYWAY, ON MONDAY, THE SAME THING HAPPENED AGAIN AT 50500 MILES, BUT THIS TIME THE CAUSE WAS A STEERING SENSOR ACTUATOR. OF COURSE, THE CAR IS NO LONGER UNDER WARRANTY. I RAISED CANE BECAUSE TWO MAJOR THINGS HAVE CAUSED ME TO BE TOWED TO THE DEALERSHIP WITH BARELY 50000 MILES ON THE CAR. THEY ARE PAYING FOR THE COST OF THE PARTS BUT THAT'S IT. I TRULY BELIEVE TOYOTA SHOULD HAVE PAID FOR THE ENTIRE ORDEAL, INCLUDING TOWING, LABOR AND RENTAL CAR BECAUSE OF MY INCONVENIENCE AND OBVIOUS DEFECT IN THE CAR. TOYOTA IS ONE OF THE HIGHEST QUALITY BRAND NAMES OF CARS AND YOU DON'T EXPECT TO DEAL WITH THESE TYPES OF ISSUES WHEN BUYING ONE. I FEEL THAT THEY REALIZE I HAVE A DEFECTIVE CAR AND HAVE DECIDED NOT TO CARE. NOW I DON'T TRUST THE VEHICLE AND WANT TO TRADE IT IN FOR A NON TOYOTA CAR. THANKS FOR YOUR TIME AND CONSIDERATION. *JB
Steering, Jan 11, 2005
WHILE DRIVING 3 MPH DRIVER NOTICED THAT THE SLIP LIGHT INDICATOR APPEARED ON THE DASHBOARD AND REMAINED ON. SUDDENLY, THE VEHICLE FAILED TO ACCELERATE, AND THE STEERING WHEEL LOCKED. DRIVER PULLED OVER, AND VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION. MECHANIC INFORMED THE DRIVER THAT STEERING NEEDED TO BE ALIGNED, AND ALIGNED IT. HOWEVER, THE PROBLEM RECURRED, AND MECHANIC DETERMINED THAT THE STEERING SENSOR NEEDED TO BE REPLACED. *AK......STEERING SENSOR IS ON BACK ORDER FOR 1 MONTH. THIS SENSOR IS ON BOTH THE TOYOTA HIGHLANDER AND SIENNA. *AK