2004 Toyota Highlander

Problems, recalls and owner-reported issues

Power train is the leading concern among 286 owner complaints filed for this model year. This is the 6th highest complaint count among 25 Highlander model years with reports.

Complaints by model year
  1. 286

Of the 2004 reports, 32 involved a crash and 3 involved a fire. 23 people were injured and 47 people died.

Primary concernPower train58 reports · 20% of complaints
Owner complaints286Filed with NHTSA
Recall relationship5 safety recallsNHTSA campaign records

What owners report most often

  1. Power train58
  2. Vehicle speed control40
  3. Steering35
  4. Service brakes24
  5. Visibility21
  6. Engine and engine cooling20
  7. Electrical system18
  8. Engine16

Recalls and investigations

  1. Engine and engine coolingNov 9, 2011

    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.

    IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.

    TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

    Campaign 11V539000 on NHTSA.gov

  2. Vehicle speed control, accelerator pedalFeb 24, 2011

    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.

    IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.

    DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

    Campaign 11V112000 on NHTSA.gov

  3. Service brakes, hydraulic, foundation components, master cylinderOct 21, 2010

    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2006 AVALON, MODEL YEAR 2004-2006 HIGHLANDER, MODEL YEAR 2004-2006 LEXUS RX, AND MODEL YEAR 2006 LEXUS GS AND IS VEHICLES. BRAKE FLUID CONTAINING POLYMERS IS USED THAT ACTS AS LUBRICANTS FOR CERTAIN BRAKE SYSTEM COMPONENTS. IF REPLACEMENT BRAKE FLUID IS USED THAT DOES NOT CONTAIN SUCH POLYMERS, OR THAT CONTAINS ONLY SMALL AMOUNTS, A PART OF THE RUBBER SEAL LOCATED AT THE REAR OF THE BRAKE MASTER CYLINDER MAY BECOME DRY, AND THE SEAL MAY CURL DURING MOVEMENT OF THE PISTON. IF THIS OCCURS, A SMALL AMOUNT OF BRAKE FLUID COULD SLOWLY LEAK FROM THE SEAL INTO THE BRAKE BOOSTER.

    A LEAK OF BRAKE FLUID COULD LEAD TO A CHANGE IN BRAKE PEDAL FEEL AND OVERTIME A DEGRADATION IN BRAKING PERFORMANCE INCREASING THE RISK OF A CRASH.

    DEALERS WILL REPLACE THE SEAL WITH A NEWLY DESIGNED ONE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 AND LEXUS AT 1-800-255-3987.

    Campaign 10V499000 on NHTSA.gov

  4. Vehicle speed control, accelerator pedalJul 13, 2006

    ON CERTAIN SPORT UTILITY AND HYBRID VEHICLES, THE TWO RETAINING CLIPS FOR THE DRIVER'S SIDE FORWARD CENTER CONSOLE CAN BECOME LOOSE. IF BOTH CLIPS SEPARATE FROM THE FLOOR CARPET COVER, THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL, CAUSING INTERFERENCE WITH THE ACCELERATOR PEDAL ROD.

    THIS CONDITION MAY INTERFERE WITH THE ACCELERATOR PEDAL RETURNING TO THE IDLE POSITION INCREASING THE RISK OF A CRASH.

    DEALERS WILL REPLACE THE TWO FLOOR CARPET COVER RETAINING CLIPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 24, 2006, AND SHOULD BE COMPLETED BY EARLY SEPTEMBER 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.

    Campaign 06V253000 on NHTSA.gov

  5. Latches/locks/linkages, doors, latchApr 15, 2004

    CERTAIN SPORT UTILITY VEHICLES HAVE A CHILD PROTECTION LOCK (CPL) SYSTEM ON BOTH OF THE REAR SIDE DOORS. WHEN AN OPERATOR OF THE VEHICLE CLOSES THE DOOR VERY HARD WITH THE CPL LEVER SET TO THE LOCK POSITION, THERE IS A POSSIBILITY THAT THE LEVER MAY CONTACT THE BODY PANEL, CAUSING THE CPL LEVER TO MOVE INTO THE UNLOCK POSITION.

    THIS CONDITION COULD ALLOW THE DOOR TO BE OPENED WITH THE INSIDE WHILE THE OPERATOR BELIEVES THAT THE CPL WAS ACTIVATED. IF THE DOOR WERE OPENED FROM THE INSIDE WHILE THE VEHICLE WAS IN MOTION, AN OCCUPANT COULD FALL OUT AND BE INJURED.

    DEALERS WILL SHORTEN THE CPL LEVER. OWNER NOTIFICATION BEGAN MAY 7, 2004. OWNERS SHOULD CONTACT TOYOTA AT 1-800-331-4331.

    Campaign 04V181000 on NHTSA.gov

Representative owner complaints

286 reports, newest first.

  1. Service brakes, Hydraulic, Engine and engine cooling, Vehicle speed control, Equipment, Traction control system, Aug 1, 2011

    I TOOK MY 2004 TOYOTA HIGHLANDER V6 TO LONGO TOYOTA FOR BRAKE BOOSTER RECALL IN NOVEMBER 2010. THEY KEPT MY CAR NEARLY 7 WEEKS BEFORE REPAIR WAS COMPLETED. A FEW DAYS AFTER PICKING UP MY VEHICLE, WHILE I WAS PARKED DROPPING OFF MY PASSENGER, MOST OF THE CONTROL PANEL LIGHTS ILLUMINATED (BRAKES, ABS, TRAC OFF, VSC, CHECK ENGINE). I REPORTED THIS TO THE DEALER. THEY SAID TO BRING THE CAR BACK. I TOOK THE CAR BACK AND DIAGNOSTIC TESTS WERE RUN AND CONCLUDED THAT A CODE WAS STORED BUT IT WAS NOTHING SPECIFIC THAT HAD FAILED. BRAKE SYSTEM WAS BLED. IN JUNE 2011, THE LIGHT CLUSTER ("CHRISTMAS TREE" IS HOW THE DEALER REFERS TO IT) ILLUMINATED AGAIN WHILE I WAS ATTEMPTING TO PICK UP MY CAR FROM MY LOCAL TOYOTA DEALER (BOB SMITH TOYOTA). AGAIN, THE CAR WAS LEFT. AGAIN IT WAS REPORTED TO ME THAT THE SYSTEM HAD STORED A CODE BUT NO SPECIFIC COMPONENT WAS IN FAILURE AND THE BRAKES WERE BLED. APPROXIMATELY, JULY 20, 2011 AND JULY 23, 2011, THE LIGHTS ILLUMINATED AGAIN, ONLY FOUR OF THEM (TRAC OFF, VSC, ABS, BRAKES). I CONTACTED THE TOYOTA DEALER ON TUESDAY, JULY 26 AND WAS FORCING THE ISSUE ON JULY 29, 2011 AND MADE AN APPOINTMENT FOR AUGUST 1, 2011. ON JULY 31, 2011, THE SAME FOUR LIGHTS ILLUMINATED WHILE DRIVING AND STAYED ON. I STOPPED, TURNED OFF THE ENGINE, RESTARTED THE VEHICLE, AND EXPERIENCED A VERY SPONGY, SQUISHY BRAKE PEDAL. I CONTACTED TOYOTA MOTOR CORPORATION TO FURTHER ADDRESS THE CONCERN OF MY VEHICLE NOW BEING UNSAFE AS A RESULT OF THEIR RECALL. TOYOTA MOTOR CORPORATION WAS VAGUE AND SAID THAT THE MATTER COULD ONLY BE ADDRESSED BY LONGO TOYOTA, THE DEALER THAT PERFORMED THE RECALL, SINCE THE PARTS WARRANTY WOULD ONLY BE WITH THEM. IN CONTACTING BOB SMITH TOYOTA, THE SERVICE ADVISORS SWEARS THAT THE PROBLEM CAN BE RESOLVED BY THEM. IT APPEARS THAT PERFORMING THE RECALL WEAKENED THE INTEGRITY OF MY BRAKE SYSTEM. AS ONE REPRESENTATIVE SAID, "YOU WILL NOT HAVE A CATASTROPHIC FAILURE AND YOU WILL STILL BE ABLE TO STOP. IT WILL JUST TAKE LONGER." *KB

  2. Electrical system, Equipment, Jul 21, 2011

    INTERMITTENT LOSS OF A/C AND/OR HEAT AND FINALLY TOTAL LOSS OF A/C ON MY 2004 TOYOTA HIGHLANDER. INITIAL FIX WAS TO TIGHTEN THE NUT ON THE TEMPERATURE CONTROL. I FOUND THAT THIS PROBLEM WAS INHERENT AFTER GOING TO THE WEB AND LEARNING OF THE MANY PROBLEMS WITH THE ASSEMBLY AND THE QUICK FIX. ESSENTIALLY THE A/C STOPPED WORKING ENTIRELY. I BROUGHT IT TO MY PRIVATE MECHANIC AND HE FOUND THAT THE CABLE FROM THE TEMPERATURE CONTROL TO THE MOTHER BOARD WAS BROKEN. I INQUIRED HOW THIS COULD HAPPEN AND WAS ADVISED THAT WHEN THE NUT ON THE TEMPERATURE CONTROL CAME LOOSE, THE WHOLE UNIT WAS TURNING WHEN I WAS ADJUSTING THE TEMPERATURE, WHICH CAUSED THE CABLE TO BREAK. THE LACK OF A LOCK WASHER OVER THE FLAT WASHER WAS THE CULPRIT THAT ALLOWED THE NUT TO COME LOOSE. BECAUSE THE CABLE FROM THE MOTHERBOARD TO THE TEMPERATURE CONTROL IS HARD WIRED, THE ENTIRE ASSEMBLY HAD TO BE REPLACED AT A COST OF APPROXITMATELY $950.00. NOTE: I HAVE THE ENTIRE FAULTY ASSEMBLY AT HOME, IN THE EVENT YOU REQUIRE TO SEE IT. *KB

  3. Power train, Jun 23, 2011

    TOYOTA HIGHLANDER 2004 6 CYL AWD - LAST MAY SQUEALING NOISE COMING FROM BACK OF THE CAR. MADE IT TO A TOYOTA DEALER AND FOUND OUT IT WAS THE REAR DIFFERENTIAL. TOOK 4 DAYS AND OVER $1200 TO FIX. THIS WEEK, NOISE COMING FROM FRONT OF THE CAR. CONTINUED TO GET WORSE. TOOK TO TOYOTA DEALER AND WAS INFORMED IT WAS THE DRIVE SHAFT - SO FAR OUT OF ALIGNMENT NEEDS TO BE REPLACED? JUST HAD IT AT THE SAME DEALER FOR MAINTENANCE 3 WEEKS AGO - SAID NOTHING. THIS WILL COST $1300. SEARCHING INTERNET AND FINDING I'M NOT ALONE, BUT NO RECALL. WHAT GIVES WITH THESE CARS? *TR

  4. Visibility, Jun 20, 2011

    DRIVER SUN VISOR DEFECT HAS CAUSED NUMEROUS SAFETY ISSUES AND NEAR ACCIDENTS. VISOR WILL NOT REMAIN UP WHILE DRIVING IN 2004 TOYATA HIGHLANDER. *TT

  5. Power train, Jun 11, 2011, crash

    CAR HESITATES AND SUDDENLY SURGES FORWARD. THE IS THE 2ND TIME THIS HAS OCCURRED IN THE PAST 3 MONTHS. THE FIRST TIME WAS NEAR MY GARAGE AND FORTUNATELY THE CAR ONLY TRAVELED SEVERAL FEET FORWARD BEFORE HITTING THE CORNER OF THE GARAGE AND COMING TO A STOP. LAST SUNDAY, I WAS LEAVING A PARKING LOT. I WAS TURNING LEFT WHEN THE CAR HESITATED AND SUDDENLY SURGED FORWARD AT A RAPID SPEED. BEFORE I WAS ABLE TO REGAIN CONTROL, THE CAR HAD TRAVELED APPROXIMATELY 20-25 FEET FORWARD, RAN UP ON A MEDIAN AND CRASHED INTO A TREE. I CALLED THE POLICE ABOUT FILING A REPORT BUT AS IT OCCURRED ON PRIVATE PROPERTY, THEY DECLINED. *TR

  6. Equipment, May 17, 2011

    TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THE AIR CONDITIONING UNIT WOULD INVOLUNTARILY SWITCH FROM BLOWING COOL AIR TO HOT AIR WHILE DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE CONTROL BOARD FOR THE AIR CONDITIONING UNIT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT WAS ALSO TOLD THAT THE FAILURE WAS COMMON DUE TO THE WIRING. THE FAILURE AND CURRENT MILEAGES WERE UNKNOWN AND THE VIN WAS UNAVAILABLE.

  7. Exterior lighting, Apr 19, 2011

    TL*THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED WHEN DRIVING AT LOW SPEEDS THE RIGHT REAR BRAKE LIGHTS DO NOT ILLUMINATE WHEN DEPRESSED. THE FAILURE WAS BROUGHT TO HIS ATTENTION BY ANOTHER DRIVER. THE VEHICLE WAS NOT INSPECTED BY A DEALER NOR HAD IT BEEN REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 135,000.

  8. Visibility, Apr 19, 2011

    2004 TOYOTA HIGHLANDER......DRIVER SUN VISOR DOES NOT STAY UP. BLOCKS VISION. TOYOTA WILL NOT FIX AT THEIR EXPENSE. RESEARCH SHOWS THAT THERE ARE NUMEROUS COMPLAINTS OF THE SAME NATURE. THIS IS A DESIGN FLAW AND TOYOTA NEEDS TO STEP UP. *TR

  9. Exterior lighting, Apr 13, 2011

    THE LENSES OF THE DAYTIME RUNNING LAMPS/HIGH BEAMS HAVE DEVELOPED WHITE, OVAL-SHAPED BUBBLING/MELTING MARKS OF APPROXIMATELY 0.5 TO 0.75 INCHES IN DIAMETER, IN THE CENTER OF THE LENSES, DIRECTLY IN FRONT OF THE LAMPS. I FIRST NOTICED THIS IN DECEMBER 2010 JUST PRIOR TO CHANGING THE ORIGINAL LAMPS (THEREFORE THE REPLACEMENT LAMPS DID NOT CAUSE THIS PROBLEM). I REPORTED THIS TO TOYOTA, CASE NUMBER 1012071480. TOYOTA TOLD ME TO TAKE THIS UP WITH THE SERVICE DEPARTMENT OF A DEALER. AT THE DEALERSHIP, I WAS INITIALLY QUOTED A PRICE OF $988 TO REPLACE THE ASSEMBLIES. AFTER DISCUSSION WITH THE SERVICE MANAGER AND HIS FOLLOW-UP WITH TOYOTA, THE PRICE WAS LOWERED TO $396 TO PAY ONLY FOR LABOR, PARTS TO BE PROVIDED AT NO CHARGE. I OPTED TO NOT HAVE THIS DONE FOR THIS PRICE. POSSIBLE SAFETY ISSUES: 1) DAMAGED/MELTING LENSES COULD IMPACT THE EFFECTIVENESS OF THE HIGH BEAMS AND/OR THE DAYTIME RUNNING LAMPS; 2) HEAT THAT IS HOT ENOUGH TO DAMAGE/MELT THE LENSES COULD BE A FIRE HAZARD; 3) DAMAGED/MELTING LENSES COULD BE AN INDICATION OF AN ELECTRICAL PROBLEM. I HAVE DIGITAL PHOTOS TAKEN IN DECEMBER 2010 SHOWING THE DAMAGED/MELTING LENSES THAT I HAVE PROVIDED TO TOYOTA AND WOULD BE PLEASED TO PROVIDE TO NHTSA. I HAVE ALSO RETAINED THE ORIGINAL LAMPS, AND THE CAR STILL HAS THE DAMAGED/MELTED LENSES. *TR

  10. Steering, Mar 28, 2011

    TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED WHEN THE ENGINE WAS STARTED THE STEERING ANGLE SENSOR WARNING LIGHT ILLUMINATED AND THE STEERING BECAME DIFFICULT TO HANDLE. THE VEHICLE WAS TOWED TO THE DEALER WHO PERFORMED A DIAGNOSTIC THAT WAS UNABLE TO LOCATE A FAILURE. THE VEHICLE WAS TEST DRIVEN AND THE FAILURE WAS RECREATED. THE DEALER REPLACED THE STEERING ANGLE SENSOR. THE FAILURE AND THE CURRENT MILEAGE WAS 14,000. UPDATED 5/2/11 *CN

  11. Vehicle speed control, Mar 21, 2011, crash

    ON FEBRUARY, 18, 2011 AT APPPROXIMATELY 1:30 P.M. I GOT INTO MY 2004 TOYOTA HIGHLANDER, WHICH WAS PARKED IN A PRIVATE PARKING LOT AT 1 MEETINGHOUSE RD. IN CHELMSFORD, MA. I TURNED THE KEY ON, STARTED THE CAR, AND PUT THE GEAR IN REVERSE TO BACK OUT OF THE PARKING SPACE. AS I TOUCHED THE ACCELERATOR PEDAL WITH MY RIGHT FOOT, THE CAR ACCELERATED UNCONTROLLABLY AT A SPEED THAT DID NOT CORRESPOND WITH THE PRESSURE I HAD PUT ON THE PEDAL. I IMMEDIATELY PUT MY FOOT ON THE BRAKES, BUT THERE WAS NO RESPONSE FROM THE BRAKE SYSTEM. THE STEERING WHEEL WAS TURNED TO BACK OUT IN A COUNTERCLOCKWISE DIRECTION, AND WITHIN NO MORE THAN 4 SECONDS, THE CAR CRASHED INTO A BUILDING APPROXIMATELY 20 FEET FROM WHERE THE CAR WAS INITIALLY PARKED. THE CAR WAS TOTALLY UNRESPONSIVE TO MY EFFORTS TO BRAKE SUBSEQUENT TO THIS SUDDEN AND INEXPLICABLE ACCELERATION. I'M LUCKY I WASN'T KILLED, BECAUSE MY VEHICLE WAS TOTALED. *TR

  12. Engine and engine cooling, Feb 17, 2011

    COOLANT LOSS DUE TO STRIPPED HEAD BOLTS IN THE ENGINE BLOCK. ENGINE OVER HEATED. NO HEAT.*TR

  13. Equipment, Feb 15, 2011

    TL*THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE GPS NAVIGATION SYSTEM ON THE VEHICLE FAILED WHICH CAUSED THE AIR CONDITIONING, HEAT, DEFROST AND THE RADIO TO FAIL. THE CONTACT HAD THE VEHICLE INSPECTED BY THE DEALER AND WAS TOLD THAT THE NAVIGATION SYSTEM NEEDED TO BE REPLACED; HOWEVER, THE DEALER DID NOT GIVE AN EXPLANATION OF WHAT CAUSED THE FAILURE TO OCCUR. THE FAILURE MILEAGE WAS 42,000 AND THE CURRENT MILEAGE WAS 82,000.

  14. Engine and engine cooling, Feb 10, 2011

    TL*THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT NOTICED THAT THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO INFORMED THE CONTACT THAT THE CYLINDER BEHIND THE INTAKE MANIFOLD WAS LEAKING AND THAT SHE WOULD NEED TO REPLACE THE ENGINE. THE DEALER ADVISED THE CONTACT THAT SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY THEY WOULD NOT BE ABLE TO PROVIDE HER WITH ANY ASSISTANCE. THE MANUFACTURER WAS NOTIFIED AND THE CONTACT WAS WAITING FOR A RESPONSE. THE VEHICLE WAS NOT REPAIRED DUE TO THE COST. THE CURRENT AND FAILURE MILEAGE WAS APPROXIMATELY 78,000.

  15. Equipment, Feb 8, 2011

    TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. WHILE DRIVING APPROXIMATELY 45 MPH WITH THE AIR CONDITIONER ACTIVATED, HEAT BEGAN BLOWING FROM THE VENTILATION AS OPPOSED TO COLD AIR. THE FAILURE WOULD OCCUR INTERMITTENTLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE FAILURE MILEAGE WAS 35,000 AND THE CURRENT MILEAGE WAS 40,000. UPDATED 03/07/11*LJ UPDATED 07/18/11

  16. Engine and engine cooling, Jan 11, 2011

    TL*THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT WAS DRIVING APPROXIMATELY 45 MPH, AND NOTICED THAT THE TEMPERATURE GAUGE RAPIDLY INCREASED TO HOT AND THE ENGINE BEGAN TO OVERHEAT. THERE WERE NO WARNING LIGHTS ILLUMINATED. THE CONTACT PARKED THE VEHICLE FOR ONE HOUR AND THEN RESUMED DRIVING WITHOUT THE ENGINE OVERHEATING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING WHERE THEY WERE INFORMED THAT THE ENGINE BLOCK BOLTS WERE STRIPPED AND THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 130,000.

  17. Visibility, Equipment, Jan 10, 2011

    I HAVE A 2004 4 CYL HIGHLANDER, AND I CAN COMPLETELY UNDERSTAND THE OTHER COMPLAINERS SITUATION AS I AM EXPERIENCING THE SAME PROBLEM. IT HAPPENED AT AROUND 60K MILES AND THE DEALER SAID IT WOULD COST ABOUT $600. TO FIX. I DIDN'T. I JUST HAD TO PLAY AROUND WITH THE KNOB WHEN I NEED TO USE IT. *TR

  18. Engine and engine cooling, Jan 4, 2011, crash

    2004 TOYOTA HIGHLANDER. CONSUMER EXPRESSES DISCONTENT REGARDING TOYOTA *TGW THE CONSUMER STATED ON FOUR OCCASIONS, THE VEHICLE STALLED IN HEAVY TRAFFIC. ON THE FOURTH OCCASION, IT NOT ONLY STALLED, BUT ROLLED BACKWARDS INTO ANOTHER VEHICLE BEHIND THE CONSUMER. THE CONSUMER HAS SINCE TRADED THE VEHICLE. (CONSUMER DIDN'T STATE IF THERE WAS PROPERTY DAMAGE) *JB

  19. Power train, Dec 28, 2010

    TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THAT WHILE DRIVING 40 MPH AND DEPRESSING THE ACCELERATOR, THE VEHICLE WAS HESITANT TO RESPOND. THE FAILURE WOULD OCCUR MOST PROMINENTLY WHEN THE VEHICLE WAS FIRST STARTED. THE VEHICLE WAS TAKEN TO THE DEALER BUT THE DEALER WAS UNABLE TO DUPLICATE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 91,000 AND CURRENT MILEAGE IS 93,000.

  20. Engine and engine cooling, Dec 20, 2010

    TL*THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH THE ENGINE STARTED TO OVERHEAT AND SMOKE. NONE OF THE WARNING LIGHTS APPEARED NOR DID THE TEMPERATURE GAUGE INFORM HIM THAT IT WAS GOING TO OVERHEAT. THE VEHICLE WAS INSPECTED BY A INDEPENDENT MECHANIC WHO INFORMED HIM THAT THE THREADS FROM THE ENGINE BOLT STRIPPED AND HE NEEDED TO REPLACE THE ENGINE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 151,000. THE VIN WAS UNAVAILABLE.

  21. Engine and engine cooling, Dec 14, 2010, fire

    TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE VEHICLE WAS LOOSING COOLANT BECAUSE OF A FRACTURED STRIP HEAD BOLT IN THE ENGINE, CAUSING THE VEHICLE TO SMOKE AND OVERHEAT. THE VEHICLE WAS TAKEN TO THE DEALER BUT WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 95,000.

  22. Visibility, Dec 11, 2010

    HEATER CONTROL BOARD THAT ADJUSTS HOT AND COLD ON 2004 TOYOTA HIGHLANDER HAS MALFUNCTIONED. ADJUSTMENT FOR HOT AND COLD NO LONGER WORKS. WILL GO FROM HOT TO COLD AND VICE VERSA SIMPLY BY DRIVING THE VEHICLE. WENT ON MANY FORUMS AND IS A COMMON OCCURRENCE WILL THE 2004. SAME PROBLEM WITH MANY PEOPLE. TOOK INTO DEALERSHIP AND WAS TOLD THE PART IS 749.00 AND WOULD BE ABOUT $1000.00 TO REPAIR WITH LABOR. HAVE HAD NUMEROUS RECALLS WITH TOYOTA AND BELIEVE THIS SHOULD BE ANOTHER. DON'T THINK THE CONSUMERS SHOULD HAVE TO PAY FOR FAULTY EQUIPMENT. INITIALLY THOUGHT THE VEHICLE JUST WARMED UP SLOWLY BUT NOW BELIEVE THIS WAS THE BEGINNING OF A MORE COMPLEX PROBLEM WITH HEATER BOARD. CANNOT GET HEAT TO WORK PROPERLY ALL THE TIME. HAVE TO TAKE OFF KNOW FOR HOT/COLD AND WIGGLE THE STICK FOR THE KNOB TO GET ANY HEAT AND SELDOM DOES IT STAY HOT FOR LONG. HAVE NOT GOTTEN FIXED YET BUT BELIEVE I WILL HAVE TO SINCE I LIVE IN A COLD WEATHER CLIMATE. *TR

  23. Exterior lighting, Nov 12, 2010

    RECENTLY DISCOVERED TWO WHITE MELTED BUMPS IN THE EXACT CENTER OF THE HEADLAMP CASING WHERE THE DAYTIME RUNNING LAMP BEAMS PASS THROUGH THE PLASTIC. HAVE ONLY HAD THE VEHICLE SINCE JULY 2010 AND THE INCIDENT OCCURED DURING A 19 HOUR DRIVE, MOST OF WHICH TOOK PLACE DURING DAYLIGHT HOURS. HEADLIGHTS WERE NOT TURNED ON UNTIL SUNSET. CONCERNED THAT FACTORY LIGHTS ARE HOT ENOUGH TO MELT THE PLASTIC THAT IS FACTORY INSTALLED. OBVIOUS DEFECT, COULD CAUSE FIRE. IMPAIRED VISION AT NIGHT ALSO A RESULT AS PLASTIC IS NOW PERMANENTLY DAMAGED. ALSO CONCERNED THAT ISSUE COULD WORSEN AND HOLE COULD APPEAR, CAUSING RAIN AND ELEMENTS TO COME IN DIRECT CONTACT WITH LIGHTING SYSTEM. ANOTHER OBVIOUS DANGER. DISENGAGING DAYTIME LIGHTS IS NOT AN OPTION, NO CONTROL OVER OVERHEATING OTHER TO TURN ON HEADLIGHTS 100% OF TIME. ALSO CONCERNED WITH THIS SOLUTION, AS DEFECT COULD POTENTIALLY BE SIMILAR IN THESE AS WELL. ATTEMPTED TO HAVE DEALER LOOK AT PROBLEM, HOWEVER WARRANTLY PERIOD HAS EXPIRED. AFTER RESEARCHING ONLINE, FOUND SEVERAL SIMILAR INSTANCES ON MODELS RANGING FROM 2004-2007. FEEL STRONGLY THAT ISSUE SHOULD BE INVESTIGATED AS PASSENGER SAFTEY IS AT RISK.

  24. Electronic stability control (ESC), Nov 5, 2010

    SUMMARY: ON DEC. 30, 2009, I EXPERIENCED A MALFUNCTION IN THE ELECTRONIC STABILITY CONTROL SYSTEM OF MY 2004 4CYL FWD TOYOTA HIGHLANDER SUV. THE MALFUNCTION IS EXACTLY OF THE NATURE DESCRIBED IN THE SUMMARY OF FINDINGS FOLLOWING AN ODI INVESTIGATION OF MALFUNCTIONS IN THE ELECTRONIC STABILITY CONTROL SYSTEMS OF 2003 TOYOTA SEQUOIA VEHICLES(NHTSA CAMPAIGN ID NUMBER 10V176000, NHTSA ACTION NUMBER EA09006). COMPLAINT: THE MALFUNCTION IN MY HIGHLANDER OCCURRED WHEN THE VEHICLE STARTED FORWARD AT VERY LOW SPEED AFTER HAVING BEEN BACKED OUT OF A PARKING SPACE. THE VEHICLE SUBSEQUENTLY HESITATED AND SURGED DURING ACCELERATION AND THE BRAKES WERE AUTOMATICALLY APPLIED AND RELEASED AS IF THE VEHICLE WERE EXPERIENCING A SKID. UNLIKE THE COMPLAINTS CONSIDERED IN THE ODI INVESTIGATION, HOWEVER, THE MALFUNCTION IN MY HIGHLANDER DID NOT SELF-CORRECT. THE VEHICLE WAS SERVICED THE FOLLOWING DAY AT ACTON TOYOTA IN LITTLETON, MA, WHERE THE MALFUNCTION WAS CORRECTED BY RESETTING THE ON-BOARD COMPUTER. THE VEHICLE OPERATED NORMALLY AFTER THE COMPUTER WAS RESET. SINCE ACTON TOYOTA WAS UNABLE TO IDENTIFY A CAUSE FOR THE MALFUNCTION IN THE ELECTRONIC STABILITY CONTROL SYSTEM, I HAD THEM REPLACE THE STEERING ANGLE SENSOR AS A PRECAUTIION ON JANUARY 6, 2010. ACTION: BASED UPON MY EXPERIENCE, I THINK THAT A RECALL OF 2004 4CYL FWD HIGHLANDERS SIMILAR TO THAT FOR 2003 SEQUOIAS SHOULD BE UNDERTAKEN.

  25. Service brakes, Hydraulic, Nov 2, 2010, crash

    TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER LIMITED. THE CONTACT WAS DRIVING 45 MPH WHEN THE VEHICLE ABNORMALLY BEGAN TO VEER OFF THE ROAD. THE CONTACT APPLIED THE BRAKES AND THE VEHICLE THEN SUDDENLY SPUN AROUND AND CRASHED INTO A RAVINE. THE VEHICLE ROLLED OVER TWICE. THE CONTACT SUSTAINED INJURIES TO THE NECK AND BACK AND WAS ADMITTED TO THE HOSPITAL FOR TWO DAYS. A POLICE REPORT WAS AVAILABLE. THE VEHICLE WAS DESTROYED. THE VEHICLE WAS TOWED BY THE CONTACTS INSURANCE COMPANY. THE CONTACT STATED THAT PRIOR TO THE CRASH, AN UNKNOWN WARNING LIGHT WAS ILLUMINATED AND THE VEHICLE WAS TAKEN TO THE DEALER. THE DEALER MADE REPAIRS TO THE VEHICLE AND THE LIGHT WAS NO LONGER ILLUMINATED. NEITHER THE DEALER NOR THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND CRASH. THE FAILURE MILEAGE WAS 73,000. UPDATED 01/14/11*LJ