2005 BMW 3 Series
Problems, recalls and owner-reported issues
Air bags is the leading concern among 227 owner complaints filed for this model year. This is the 9th highest complaint count among 21 3 Series model years with reports.
Of the 2005 reports, 8 involved a crash and 11 involved a fire. 13 people were injured.
What owners report most often
Recalls and investigations
No safety recalls on file.
Representative owner complaints: exterior lighting
54 reports, newest first. Show all
Exterior lighting, Mar 11, 2024
The wires inside the headlight assembly have literally snapped rendering the headlight inoperable. I’ve repaired in places just for them to break where I haven’t repaired. Access is very difficult. On a longer trip I wouldn’t be able to repair on side of the road. It’s a manufacturing defect.
Exterior lighting, Feb 14, 2023
RT REAR BRAKE LIGHT FAILED TO ILLUMINATE WHILE THE BRAKE PEDAL WAS APPLIED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSIS. THE VEHICLE HAD NOT BEEN REPAIRED. THERE WAS A RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 11V438000 (EXTERIOR LIGHTING); HOWEVER, THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 43,120. VEHICLE IS AVAILABLE FOR INSPECTION UPON REQUEST.
Electrical system, Exterior lighting, Visibility/wiper, Dec 27, 2022
I was driving one night and the headlight out indicator on the dash lit up showing the passenger headlight to be out. This limited my ability to see the road as I now only had one headlight operational. Upon further inspection, the halogen bulb was found to be in working order, but the wiring harness has lost its insulation. On both the driver and passenger side the insulation on the internal wire harness to the headlights has dried out and fallen off, exposing bare copper making an electrical short highly likely.
Exterior lighting, Jun 28, 2022
The contact owns a 2005 BMW 330CI. The contact stated that while driving at an undisclosed speed, the vehicle was pulled over by law enforcement due to malfunctioning taillights. The dealer was made aware of the failure but informed the contact that he needed to pay out-of-pocket for a diagnostic test. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and the contact was informed that the VIN was not included in NHTSA Campaign Number: 11V438000 (Exterior Lighting). The failure mileage was approximately 44,800.
Electrical system, Exterior lighting, Structure, Jan 26, 2021, fire
HEADLIGHT ASSEMBLY WIRING INSULATION DISINTEGRATED.
Electrical system, Exterior lighting, Visibility/wiper, Oct 3, 2020
I HAVE OWNED THIS VEHICLE FOR A WHILE. I WAS STATIONARY WHILE I DISCOVERED THE FOLLOWING. DOOR LOCKS DID NOT WORK CONSISTENTLY WITH THE KEY FOB, CONVERTIBLE TOP ALSO, WINDOWS SOMETIMES WORKED, WIPERS ALSO. I READ FORUMS TO REALIZE THE GENERAL MODULE FAILED RELAYS IS A KNOWN PROBLEM. THIS KNOWN PROBLEM ENDANGERS THE OPERATOR, PASSENGERS, AND THE PUBLIC, AND A RECALL AND REDESIGN SHOULD BE ORDERED FOR THE SAFETY OF THE PUBLIC. I TRIED TO ADD PICTURES, BUT THE FORM CRASHES.
Exterior lighting, Nov 20, 2019
THE OEM FACTORY ZKW HEADLIGHT REFLECTOR BOWL IS CHEAPLY MADE AND IS KNOWN TO BURN OUT. THE CHEAP PLASTIC USED CANNOT HANDLE THE HEAT OF THE BULB AND THE METALLIC REFLECTOR FILM EVENTUALLY STARTS TO GO BAD CAUSING VERY POOR HEADLIGHT VISIBILITY. THIS IS A SAFETY HAZARD AND CONCERN. BMW NEEDS TO BE ACCOUNTABLE AND SHOULD FIND A REPLACEMENT OPTION WITHOUT USING THE POORLY MADE OEM ZKW REFLECTOR BOWL.
Exterior lighting, Feb 12, 2019
OVER THE LAST SEVERAL YEARS, THE LIGHT INTENSITY HAS STEADILY DECLINED IN BOTH HEADLIGHTS OF MY CAR, TO THE POINT WHERE THEY NO LONGER FUNCTION. MY MECHANIC HAS LOOKED INSIDE THE HEADLIGHTS AND FOUND THAT THE PROJECTOR BOWL REFLECTOR HAS PREMATURELY WORN OUT -- IT HAS LOST ITS REFLECTIVE ABILITY. ACCORDING TO THE MECHANIC AND BASED ON MULTIPLE REPORTS IN ONLINE GROUP DISCUSSIONS, THIS IS A KNOWN ISSUE WITH THESE ZKW XENON HEADLIGHTS. THIS DEFECT IN THE HEADLIGHTS COMPROMISES SAFE OPERABILITY AND INCREASES THE RISK OF A NIGHT-TIME ACCIDENT. THIS IS A PART OF THE HEADLIGHT THAT SHOULD NOT WEAR OUT OR NEED REPLACEMENT UNDER NORMAL OPERATING CONDITIONS, AS HAS BEEN THE CASE WITH MY VEHICLE. I HAVE RESORTED TO USING MY FOG LIGHTS OR HIGH BEAMS FOR DRIVING AT NIGHT. BMW AND ZKW ARE DEFLECTING THE ISSUE. I WOULD LIKE TO REQUEST AN INVESTIGATION REGARDING A POTENTIAL WIDESPREAD DEFECT IN THESE XENON ZKW HEADLIGHTS. WE SHOULD NOT HAVE TO WAIT FOR AN ACCIDENT TO CORRECT THE PROBLEM.
Exterior lighting, Structure, Sep 18, 2017
TL* THE CONTACT OWNS A 2005 BMW 330CI. WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED THAT THE PLASTIC THAT COVERED THE FRONT DRIVER'S SIDE HEADLIGHT WIRING STARTED TO PEEL. THE CONTACT WAS CONCERNED THAT THE WIRES COULD BECOME EXPOSED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 157,124.
Electrical system, Exterior lighting, Air bags, Aug 29, 2017
HEADLIGHT RIGHT HAND SIDE
Exterior lighting, Apr 8, 2017
PASSENGER HEADLIGHT LOW BEAM REFLECTOR IS BURNT OUT DUE TO FAULTY MATERIAL BEING USED. REFLECTOR IS MADE OUT OF PLASTIC AND NORMAL HEAT FROM BULB MELTS THE PLASTIC. THIS MAKES IT VERY UNSAFE AND DIFFICULT TO SEE AT NIGHT. THIS SEEMS TO BE EXTREMELY COMMON ON THE INTERNET. THE SOLUTION IS VERY EXPENSIVE AND DUE TO THIS COST,MOST PEOPLE WILL NOT FIX AND DRIVE UNDER THIS UNSAFE SITUATION. PLEASE LOOK INTO THIS AND HOLD BMW RESPONSIBLE.
Electrical system, Exterior lighting, Mar 17, 2017
I PRESENTED THIS PROBLEM TO THE DEALER A FEW YEARS AGO THE INSTRUMENT PANEL LIGHT KEPT TELLING ME A BULB WAS OUT AND WHEN YOU LOOK AT IT ALL THE BULBS WERE WORKING. I HAVE REPLACE THE REAR TAILLIGHT ASSEMBLY DUE TO THE PRONG WHERE STARTING TO MELT. SO I CALL BMWNA AND THEY TOO IGNORED MY FIRST REQUEST FOR THE RECALL ON THE 2005 BMW REAR TAIL LIGHT HAZARD, I HAVE SINCE TRIED TO CALLED SEVERAL TIMES AGAIN AND WAS TOLD THAT MY CAR WAS NOT WITHIN THE RECALL TIME FRAME BUT IT SEEMS OBVIOUS THAT MY CAR IS HAVING THE SAME PROBLEM ALL THE OTHERS ONES HAVE HAD AND WISH TO GET THIS POTENTIAL HAZARD FIXED BECAUSE IF THE LIGHT ON THE DASH WILL READ ONE THING BUT THE TAIL LIGHT IS SHOWING SOMETHING DIFFERENT TO THOSE TRAVELING BEHIND ME. I HAVE ENCLOSED THE TWO PHOTOS OF THE BURNT CASING AND HARNESS. I FEEL THIS HAZARD IS PUTTING ME AND MY FAMILY IN GREAT DANGER BECAUSE THERE ARE NO DEFINITE SIGN WHEN OR WHERE THESE LIGHTS MALFUNCTION THE BLINKER, BRAKE, ETC .
Exterior lighting, Oct 14, 2016
INSULATION CRACKING ON WIRES TO XENON HEAD LIGHTS LEADING TO HEAD LIGHT FAILURE DUE TO SHORTING OR WIRE BREAKAGE; NOTATION ON WHEN IT HAPPENED IS ESTIMATE BECAUSE I HAD REPLACED ONE HEADLIGHT FOR THIS ISSUE SEVERAL YEARS AGO (NOT KNOWING IT WAS THE CAUSE AT THE TIME). I BELIEVE THIS IS A MANUFACTURER'S DEFECT AFTER NOTING SIMILAR COMPLAINTS FROM OTHERS. VEHICLE HAS BEEN GARAGE KEPT. PHOTOS ARE FROM WIRES TO BOTH LIGHTS. ON LIGHT THAT WAS REPLACED NEW WIRES WERE SPLICED TO OLD WIRES BY DEALERSHIP AND PHOTO IS OF ORIGINAL WIRE.
Exterior lighting, Mar 28, 2016
TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING AT ANY SPEED, THE HEADLIGHTS DIMMED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL DEALER WHERE IT WAS DIAGNOSED THAT THE HEADLIGHTS NEEDED TO BE REPLACED. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBERS: 11V438000 (EXTERIOR LIGHTING), 14V428000 (AIR BAGS), AND 15V318000 (AIR BAGS). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE WAS NOT REMEDIED. THE VIN WAS INVALID. THE FAILURE MILEAGE WAS 85,000.
Exterior lighting, Visibility/wiper, Mar 4, 2016
SIDE MIRRORS FADING INTO A BROWN COLOR. MAKING THE VISIBILITY THROUGH THEM IMPOSSIBLE. MANY TIMES I HAVE ALMOST SIDE SWIPED CARS THAT ARE ON THE SIDE OF ME DUE TO MY NOT BEING ABLE TO SEE OUR OF MY SIDE MIRRORS. ALSO FRONT LIGHT KEEPS GOING OUT. I HAVE CHANGED IT 3 TIMES IN TWO MONTHS AND IT KEEPS EITHER GOING OUT OR FALLING OUT OF THE HOLE MAKING THE INDICATOR LIGHT COME ON.
Exterior lighting, Aug 13, 2015
I BROUGHT MY CAR TO BMW FREEPORT WAS A TAIL LIGHT RECALL & THEY REFUSED TO FIX MY VEHICLE. SAID THE HARNESS & WIRES WERE MELTED TOO MUCH & IT WOULD COST $1400 TO FIX. NOW I HAVE A SAFETY HAZARD AS I'M DRIVING WITH NO TAIL LIGHT OR MY WIRES COULD CATCH ON FIRE. THIS SHOULD BE COVERED FOR FREE UNDER A RECALL FROM 2011.
Exterior lighting, Feb 18, 2015
OEM ZKW XENON PROJECTORS BURNED OUT OVER TIME CAUSING EXTREMELY LOW HEADLIGHT OUTPUT DURING NIGH TIME DRIVING. EXTREMELY LOW VISIBILITY DURING RAIN IN THE NIGHT DUE TO SIGNIFICANTLY LOW LIGHT OUTPUT. *TR
Exterior lighting, Dec 22, 2014, fire
TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING AT NIGHT, THE HEADLIGHTS ILLUMINATED EXTREMELY DIMLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE REFLECTOR INSIDE THE HEADLIGHT HOUSING MELTED AND CAUSED THE LIGHT TO ILLUMINATE DIMLY. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000...UPDATED 01/21/15 *BF UPDATED 9/11/2017*CN
Exterior lighting, Dec 16, 2014
OEM BI-XENON HEADLIGHTS (MANUFACTURER ZKW) HAVE A BURNED OUT BOWL (REFLECTOR) THAT HAS GREATLY REDUCED THE AMOUNT OF LIGHT THAT IS PRODUCED. CHANGING BULBS HAS MADE NO DIFFERENCE. MANY OTHER OWNERS HAVE REPORTED THE SAME TYPE OF PROBLEM IN VARIOUS USER FORUMS. *TR
Exterior lighting, Apr 26, 2014
THE PROJECTOR BOWLS ON MY 2005 E46 330I SHOW SIGNS OF BURNING. THIS PROBLEM SEEMS TO AFFECT ALL E46 MODELS WITH ZKW XENON HEADLIGHTS. THE BURN BOWLS EFFECT THE LIGHT OUTPUT OFTEN RESULTING IN A POORLY LIT VIEW OF THE ROAD AHEAD. *TR
Exterior lighting, Apr 22, 2014
TL* THE CONTACT OWNS A 2005 BMW 325I. THE CONTACT STATED THAT THE BRAKE LIGHTS FAILED TO ILLUMINATE WHILE THE BRAKE PEDAL WAS BEING APPLIED. ALSO, THE CONTACT MENTIONED THAT THE TURN SIGNALS AND TAIL LIGHTS FAILED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE IT WAS DIAGNOSED THAT THE GROUND WIRE KIT NEEDED TO BE REPLACED. THE CONTACT WAS ALSO INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 11V438000 (EXTERIOR LIGHTING). THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 65,648. UPDATED 06/24/14 MA UPDATED 06/25/2014 *JS
Exterior lighting, Nov 7, 2013
TL* THE CONTACT OWNS A 2005 BMW 330CI. THE CONTACT STATED THAT WHILE DRIVING AT 40 MPH, THE PASSENGER FRONT HEADLIGHT FAILED TO ILLUMINATE INTERMITTENTLY. THE CONTACT ALSO MENTIONED THAT THE FAILURE WAS SUDDEN. THE VEHICLE WAS TAKEN TO A DEALER AND THE MECHANIC STATED THAT IGNITER, CONTROLLER, AND BULB HAD TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 63,000.
Exterior lighting, Apr 24, 2013
TL* THE CONTACT OWNS A 2005 BMW 325I. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE BRAKE LIGHTS FAILED TO CONSTANTLY ILLUMINATE WHILE THE BRAKE PEDAL WAS APPLIED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSIS. THE VEHICLE HAD NOT BEEN REPAIRED. THERE WAS A RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 11V438000 (EXTERIOR LIGHTING); HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 150,000. UPDATED 07/10/13*LJ
Exterior lighting, Feb 28, 2013
PURCHASED THE CAR IN APRIL 2012. NOTICED THAT THE XENON HEADLIGHTS WERE NOT OUTPUTTING AS MUCH LIGHT AS I THOUGHT THEY SHOULD. INSPECTED THE AREA BEHIND THE HEADLIGHTS (THE REFLECTIVE BOWLS) AND DISCOVERED THAT THEY WERE BURNED. UPON RESEARCHING ONLINE, I HAVE FOUND THAT THIS IS A COMMON PROBLEM FOR THE ZKW XENON EQUIPPED BMW 3 SERIES (E46) VEHICLES, AND THE NHTSA HAS MANY COMPLAINTS ABOUT THIS PROBLEM ALREADY. THIS IS A SAFETY DEFECT IN MY MIND. HEADLIGHT REFLECTORS SHOULD NOT BURN FROM THEIR DESIGNED USAGE. THIS WILL COST THOUSANDS OF DOLLARS TO REPLACE THE HEADLIGHT ASSEMBLIES. BMW SHOULD ISSUE A RECALL FOR THIS SERIOUS PROBLEM . *TR
Exterior lighting, Feb 24, 2013
OEM BI-XENON HEADLIGHTS (MANUFACTURER ZKW) HAVE A BURNED OUT BOWL (REFLECTOR) THAT HAS GREATLY REDUCED THE AMOUNT OF LIGHT THAT IS PRODUCED. CHANGING BULBS HAS MADE NO DIFFERENCE. MANY OTHER OWNERS HAVE REPORTED THE SAME TYPE OF PROBLEM IN VARIOUS USER FORUMS. *TR