2002 Ford Focus
Problems, recalls and owner-reported issues
Electrical system is the leading concern among 1,014 owner complaints filed for this model year. This is the 9th highest complaint count among 19 Focus model years with reports.
Of the 2002 reports, 85 involved a crash and 24 involved a fire. 82 people were injured and 1 person died.
What owners report most often
Recalls and investigations
EquipmentFeb 24, 2012
RIDE CONTROL, LLC (RIDE CONTROL) IS RECALLING CERTAIN READYMOUNT ASSEMBLIES, P/N 746641MT AND 746646MT, WITH CORRESPONDING AFTERMARKET CUSTOMER PART NUMBERS: GABRIEL G56944 AND GABRIEL G56945, AND PRIVATELY BRANDED PARTSMASTER WITH PART NUMBERS G68944 AND G68945. THE READYMOUNT ASSEMBLIES WERE SOLD AS AFTERMARKET SERVICE EQUIPMENT FOR USE ON CERTAIN 2000 THROUGH 2005 FORD FOCUS VEHICLES. THESE ASSEMBLIES WERE ASSEMBLED WITH A NUT WITHOUT THE NECESSARY WASHER. THE ABSENCE OF THE WASHER CAN ALLOW THE READYMOUNT ASSEMBLY TO PULL APART THE TOP MOUNT.
IF THE ASSEMBLY SEPARATES DURING INSTALLATION, IT COULD RESULT IN INJURY TO THE INSTALLER. IF THE ASSEMBLY SEPARATES WHILE THE VEHICLE IS IN MOTION, IT COULD RESULT IN SECONDARY DAMAGE TO THE VEHICLE AND POSSIBLY RESULT IN A VEHICLE CRASH.
RIDE CONTROL WILL NOTIFY OWNERS AND WILL SET UP PROCEDURES TO INSPECT, REPAIR, AND/OR REPLACE THE AFFECTED PARTS WITHOUT CHARGE TO THE OWNER. THE SAFETY RECALL BEGAN ON MARCH 30, 2012. OWNERS MAY CONTACT RIDE CONTROL AT 1-800-999-3903.
Campaign 12E007000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Latches/locks/linkages, doors, latchFeb 1, 2005
CERTAIN PASSENGER VEHICLES WITH FOUR OR FIVE DOORS AND ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, A BUILD-UP OF CORROSION AT THE PAWL PIVOT AREA OF THE REAR DOOR LATCH CAN CAUSE A BINDING CONDITION OF THE PAWL THAT MAY AFFECT PROPER ENGAGEMENT OF THE PAWL INTO THE CATCH. THE OCCUPANT MAY EXPERIENCE DIFFICULTY OPENING OR CLOSING A REAR DOOR, AND EVENTUALLY THE REAR DOOR MAY NOT LATCH PROPERLY.
IF NOT LATCHED PROPERLY, THE DOOR MAY OPEN WHILE THE VEHICLE IS IN MOTION. IF AN OCCUPANT FELL OUT OF THE VEHICLE, PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE A LOWER ROCKER SEAL ADDED TO THE DOOR AND HAVE THE REAR DOOR LATCHES EVALUATED FREE OF CHARGE. A LATCH THAT PASSES THE EVALUATION WILL BE LUBRICATED TO PREVENT FUTURE CORROSION. A LATCH THAT DOES NOT PASS THE EVALUATION WILL BE REPLACED. IN ADDITION, A STICKER WILL BE AFFIXED TO THE REAR DOORS ADVISING THE OWNERS TO USE THE RECOMMENDED LUBRICANT. THE RECALL BEGAN ON MARCH 9, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Campaign 05V030000 on NHTSA.gov
Representative owner complaints: engine and engine cooling
108 reports, newest first. Show all
Engine and engine cooling, Jan 19, 2012
CYLINDER HEAD VALVE SEAT FAILURE. APPROX 1/2 OF THE VALVE SEAT FELL INTO COMBUSTION CHAMER (BETWEEN PISTON AND HEAD).. THIS CAUSED PISTON TO BREAK AND ROD TO GO THROUGH CYLINDER WALL BUT NOT THROUGH BLOCK OUTER WALL AND CAUSING COOLANT TO GET INTO OIL. BEING A FORD TECH, I HAVE SEEN DAMAGE CAUSED BY VALVE SEATS IN CYLINDERS 1,2,&4. IT'S ALWAYS A INTAKE VALVE SEAT. ALSO ALWAYS AND ONLY ON SOHC MOTOR. HAVE SEEN THIS HAPPEN AND AS EARLY AS 60K MILES. *TT
Engine and engine cooling, Fuel system, Gasoline, Nov 27, 2011
WHILE IDLING, MY CAR IS TURNING OFF. IT ALSO DOES SO WHEN ATTEMPTING TO ACCELERATE AFTER SHIFTING THE CAR FROM P TO D. INITIALLY THE GAS CAP LIGHT ON THE DASHBOARD SIGNALED. I REPLACED THE CAP, AND THE CHECK ENGINE LIGHT WAS ILLUMINATED AFTERWARDS. NOW, THE CAR IS TURNING OFF COMPLETELY WHILE IDLING AND ONLY THE CHECK ENGINE LIGHT IS LIT. *TR
Engine and engine cooling, Nov 11, 2011
WITHOUT WARNING THE ENGINE BLEW! I SERVICE MY AUTO LIKE I'M SUPPOSE TO AND THIS HAPPENS. BY LOOKING ONLINE I SEE I'M NOT THE ONLY ONE. TRY FINDING A ENGINE FOR THIS CAR IS SO EXPENSIVE THAT IT'S RIDICULOUS! THAT LET ME KNOW I'M NOT ALONE! I CAN'T BELIEVE THE GOING RATE FOR THIS CAR'S ENGINE IS $1700! SO NOW I'M STUCK WITH A PIECE OF JUNK COSTING ME $3500 TO GET IT FIXED ONLY TO WAIT UNTIL THE NEXT SHOE FALLS!! *TR
Engine and engine cooling, Oct 18, 2011
TL* THE CONTACT OWNS A 2002 FORD FOCUS. WHILE ATTEMPTING TO ACCELERATE FROM A COMPLETE STOP, THE VEHICLE SUDDENLY LOST ALL POWER WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO DIAGNOSED THE VEHICLE WITH A FAILED TIMING BELT. THE CONTACT WAS AWAITING REPAIRS. THE DEALER ADVISED THE CONTACT TO NOTIFY THE MANUFACTURER OF THE FAILURE. THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE SINCE THERE WERE NO RECALLS FOR THE VEHICLE. THE CURRENT AND FAILURE MILEAGES WERE 110,000.
Engine and engine cooling, Electrical system, Aug 8, 2011
VEHICLE FAILED TO START AFTER COMPLETING A 30 MINUTE DRIVE AND BEING TURNED OFF FOR ABOUT 5 MINUTES. CLICKING NOISES LIKE STARTER FAILING TO ENGAGE OR LOW BATTERY ENSUED. WHEN HOOD WAS LIFTED AND BATTERY COVER REMOVED AND CABLES AND CONNECTIONS WERE INSPECTED, IT WAS OBSERVED THAT THE POSITIVE CABLE OFF THE BACK OF THE POSITIVE BATTERY HARNESS WAS EXPOSED, THE INSULATION BEING ALMOST COMPLETELY MELTED. THE EXPOSED WIRES SHOWED SIGNS OF FRAYING AND BURNING. AFTER ATTEMPTING TO JUMP START THE VEHICLE ABOUT 3 TIMES AND WAITING ABOUT 20 MINUTES, THE VEHICLE STARTED. THE VEHICLE WAS DRIVEN ABOUT 20 MILES TO A SERVICE STATION AND INSPECTED BY THEIR MECHANICS. IT WAS DECIDED FOR SAFETY REASONS(FIRE HAZARD) TO LEAVE VEHICLE. IN 45 YEARS I HAVE NEVER KNOWN A BATTERY CABLE TO MELT EVEN THOUGH I HAVE HAD BAD CONNECTIONS, CORRODED TERMINALS AND HARNESS TO THE BATTERY AND EVEN BAD STARTERS. ALL OF THE ABOVE REASONS WERE THE ONLY SOLUTIONS OFFERED TO ME.
Engine and engine cooling, Jul 22, 2011
TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHENEVER SHE WOULD DOWNSHIFT OR BRAKE TO A COMPLETE STOP, THE VEHICLE WOULD STALL WITHOUT WARNING. THE FUEL FILTER, ENGINE COIL PACK AND SPARK PLUGS WERE REPLACED BUT TO NO AVAIL. THE CONTACT EXPERIENCED THE FAILURE AT LEAST THREE TIMES. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THERE WERE NO RECALLS ON THE VEHICLE AND REFERRED THE CONTACT TO THE LOCAL DEALER. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 113,000.
Engine and engine cooling, Jul 14, 2011
TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHILE DRIVING 60 MPH THE ENGINE DROPPED DOWN ONTO THE DRIVE SHAFT. THE VEHICLE WAS PULLED OVER AND TOWED HOME. AN INDEPENDENT MECHANIC INSPECTED THE VEHICLE AND THE CONTACT WAS INFORMED THAT THE BOLTS FOR THE ENGINE MOUNT FRACTURED DUE TO CORROSION. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 88,000.
Engine and engine cooling, Jan 25, 2011
WHILE DRIVING, THE SPARK PLUGS EJECT FROM THE BLOCK. THIS IS DANGEROUS AND CAN CAUSE AN ENGINE FIRE. THIS PROBLEM HAS APPARENTLY BEEN REPORTED TO FORD, BUT THEY CLAIM NOTHING CAN BE DONE UNTIL THEY RECEIVE A CERTAIN AMOUNT OF COMPLAINTS. THIS IS NOT NORMAL WEAR AND TEAR. THE SPARK PLUGS HAVE BEEN REPLACED FOUR TIMES ALONG WITH THE COIL. THIS IS UNACCEPTABLE AND INCONVENIENT AND FORD NEEDS TO REMEDY THIS ISSUE EVERYONE IS HAVING WITH THEIR VEHICLES. *TR
Engine and engine cooling, Power train, Dec 30, 2010
TL*THE CONTACT OWNS A 2002 FORD FOCUS. WHEN THE VEHICLE STOPPED IT BEGAN TO SHAKE. THE FAILURE RECURRED WHENEVER THE VEHICLE STOPPED. APPROXIMATELY ONE MONTH LATER A CHECK ENGINE LIGHT BEGAN ILLUMINATING ON THE DASHBOARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP WHERE THE CONTACT WAS TOLD THAT THE ENGINE WAS MISFIRING. THE CONTACT WAS LATER TOLD THAT THE FAILURE WAS WITHIN THE TRANSMISSION. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 98,200 AND THE CURRENT MILEAGE WAS 101,000. THE VIN WAS UNAVAILABLE.
Engine and engine cooling, Nov 14, 2010
ENGINE STALLS WHEN STARTING THE CAR COLD AND WHEN STOPPED AT A LONG LIGHT. HAVE TAKEN IT TO THE DEALER SEVERAL TIMES AND WAS TOLD THAT THEY CANNOT IDENTIFY ANY PROBLEMS. PROBLEM HAS BEEN PRESENT FOR LAST 6 YEARS AND IS GETTING PROGRESSIVELY WORSE. HAVE CHANGED BATTERY AND FUEL FILTER BUT PROBLEM REMAINS. *TR
Engine and engine cooling, Aug 16, 2010
TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED SHE WAS UNABLE TO START THE VEHICLE AND IT WAS TOWED TO A LOCAL REPAIR FACILITY. THE MECHANIC FOUND THAT THE VALVE SEAT HAD FRACTURED AND CAUSED THE PISTON SKIRT TO FRACTURE ALONG WITH THE CONNECTING ROD. IN ADDITION, THE FAILURE CAUSED CYLINDER SCORING. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WOULD NOT PROVIDE ANY ASSISTANCE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 87,000. UPDATED 11/23/10*JB
Engine and engine cooling, Aug 13, 2010
THE CHECK ENGINE LIGHT CAME ON SUDDENLY ON MY 2002 FORD FOCUS. IMMEDIATELY, I TOOK IT TO THE FORD DEALERSHIP. THE TECHNICIAN COULDN'T FIND A PROBLEM , THE CHECK ENGINE LIGHT WOULDN'T COME ON. THEREFORE, NOTHING COULD BE DONE. THEY DIDN'T UNDERSTAND WHY. WITHIN IN WEEK, THE ENGINE LIGHT CAME BACK ON. THIS TIME THERE WAS A MISS IN THE ENGINE AND IT WAS RUNNING ROUGH. NOW, THE FORD DEALERSHIP MECHANIC TOLD ME MY FOCUS SE HAD A DROPPED VALVE AND IN THE #4 CYLINDER. INORDER TO FIX THE PROBLEM, THE HEAD OF THE ENGINE HAD TO BE REMOVED TO SEE IF THE DROPPING OF THE VALVE HAD CAUSED SERIOUS DAMAGE TO THE ENGINE. BECAUSE THE SCHEDULED REQUIRED MAINTENANCE,I.E OIL CHANGES, ACCORDING TO FORD INSTRUCTIONS FOR MY FORD FOCUS, I THOUGHT THE ENGINE WOULD LAST. AFTER THIS EVENT, I BECAME CURIOUS ABOUT FORD FOCUS' ENGINES. WAS THIS AN ISOLATED MECHANICAL FLAW? OR WAS IT AN ENGINE DEFECT? FROM MY RESEARCH, THIS TYPE ENGINE FAILURE APPEARS TO BE FROM A DEFECT IN THE DESIGN OF THE 2.0 LITER EFI SPI TYPE OF ENGINES. FOR YEARS, I THOUGHT THE FORD FOCUS WAS A GREAT PRODUCT TO HAVE BECAUSE OF ITS RELIABILITY, IF YOU COMPLIED WITH SCHEDULED MAINTENANCE OF THE VEHICLE. IT APPEARS THAT I WAS WRONG. THE COST OF REPAIR FOR A WELL-MAINTAIN FOCUS ENGINE $6000.00. THERE IS A PATTERN TO THESE ENGINE FAILURES. SHOULD THE 2002 FOCUS BE RECALLED FOR ENGINE DEFECTS? ALL I KNOW IS THAT QUALITY WELL-MAINTAIN ENGINES SHOULDN'T HAVE DROPPED VALVES FOR NO APPARENT REASON. SO, IT MUST BE SOME TYPE OF ENGINES DESIGN DEFECT. *TR
Suspension, Engine and engine cooling, Power train, Jul 7, 2010
TL*THE CONTACT OWNS A 2002 FORD FOCUS. WHILE DRIVING 5 TO 10 MPH, SHE HEARD A LOUD BANGING NOISE. SHE DROVE ONTO THE EMERGENCY LANE TO INSPECT THE VEHICLE AND NOTICED THAT THE FRONT AXLE LOOKED AS IF IT WAS GOING TO BREAK. SHE SAFELY DROVE THE VEHICLE TO HER RESIDENCE. THE DEALER INSPECTED THE VEHICLE AND STATED THAT THERE WAS NOTHING WRONG WITH IT. THE FAILURE CONTINUED TO OCCUR AND IT WAS INSPECTED BY THE DEALER AGAIN. THE DEALER ADVISED THE CONTACT THAT BOTH FRONT AXLES NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE CONTINUED TO OCCUR. THE DEALER ADVISED HER ON THE THIRD VISIT THAT THE FRONT AXLES THAT WERE REPLACED WERE DEFECTIVE AND THAT THE WHEEL BEARINGS NEEDED TO BE REPLACED. THE CONTACT STATED THAT THE VEHICLE ALSO HAD AN EXHAUST LEAK. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 113,000 AND THE CURRENT MILEAGE WAS 123,000.
Engine and engine cooling, Power train, Visibility, Air bags, Apr 20, 2010
2002 FORD FOCUS SE STATION WAGON. CONSUMER STATES PROBLEM WITH AUTOMATIC TRANSMISSION. ENGINE HAS STRONG NOISE. THE CONSUMER STATED IT TOOK THREE TIMES TO FIX THE TRANSMISSION. THE WINDOW REGULATORS WERE REPLACED FOUR TIMES, THE THERMOSTAT HOUSING FAILED TWICE WHICH CAUSED COOLANT LEAK. ALSO, THERE WAS A PROBLEM WITH THE AIR BAG SYSTEM AND THE COVER ON THE PASSENGER SIDE. *JB
Engine and engine cooling, Apr 18, 2009
DETAILS: THE CAR'S CHECK ENGINE LIGHT CAME ON AND STARTED STALLING, HAD IT CHECKED AND WAS TOLD IT NEEDED A TIMING BELT AND TUNE UP. AFTER $1400 LATER AND STILL THE SAME PROBLEM THAT THE CAR WAS ONLY RUNNING ON 3 CYLINDERS AND WAS RECOMMENDED TO PUT AN ADDITIVE IN THE ENGINE TO TRY TO LOOSEN UP STUCK VALVES... STILL SAME PROBLEM . THEN TEARING THE ENGINE APART FOUND DAMAGE DONE TO # 4 CYLINDER . *TR
Engine and engine cooling, Mar 18, 2009
ON 3/12/09, WHILE DRIVING MY 2002 FORD FOCUS SE WAGON ON MAIN STREET (RI-3) IN ASHAWAY, RHODE ISLAND, AT ABOUT 35 MPH, HIT A SMALL BUMP WITH THE RIGHT FRONT WHEEL. A LOUD SCRAPING NOISE IMMEDIATELY ENSUED. WAS ABLE TO STOP WITHIN A FEW FEET. INSPECTION REVEALED THAT BOTH MOUNTING STUDS ON THE PASSENGER SIDE ENGINE MOUNT FOR THE TRANSVERSELY MOUNTED ENGINE HAD BROKEN OFF ALLOWING THE ENGINE TO DROP DOWN ONTO THE PASSENGER SIDE DRIVE AXLE. THE CAR WAS FLATBED TOWED 5 MILES TO MY MECHANIC. HIS INSPECTION SHOWED THAT ONE OF THE STUDS HAD BEEN BROKEN FOR SOME TIME, WHILE THE SECOND SHOWED A FRESH BREAK. THERE WAS NO EVIDENCE OF CORROSION, OR THAT THE STUDS HAD EVER BEEN REMOVED AND REPLACED. I DON'T KNOW HOW OFTEN THIS FAILURE OCCURS, BUT THE TOW OPERATOR AND BOTH MECHANICS AT THE SHOP HAD NEVER SEEN THIS HAPPEN BEFORE. THE CONSEQUENCES ARE THAT THE CAR BECOMES INOPERABLE WITHOUT CAUSING SEVERE DAMAGE. THE RESULT AT HIGHWAY SPEED COULD HAVE BEEN DISASTROUS. THE FAILURE WAS CORRECTED BY REPLACING THE BROKEN STUDS WITH NEW FACTORY PARTS. I HAVE THE TWO BROKEN STUDS IN MY POSSESSION. *TR
Engine and engine cooling, Mar 8, 2009
I HAD TO REPLACE THE MOTOR MOUNTS TWICE IN APPROXIMATELY A 4 MONTH PERIOD DUE TO CRACKING AND COMPLETE BREAKING, A PARTIAL BREAK IN ONE AND GENERAL OVERALL WEAKENING. MY MECHANIC ONLY CHARGED ME THE FIRST TIME FOR THE MOUNTS AND INSTALLATION (THE SECOND TIME WAS A FREE REPLACEMENT--AS THE MOUNTS FAILED, AND AS IT CAME ONLY A FEW MONTHS AFTER THE FIRST REPLACEMENT). MY MECHANIC SAID THAT THERE IS A PROBLEM WITH THE FORD FOCUS VEHICLES DUE TO THE LACK OF STABILITY IN THE MOTOR MOUNT AREA. BASICALLY, HE SAID THAT THERE ISN'T MUCH STRUCTURAL SUPPORT FOR THE ENGINE AND THE MOTOR MOUNTS GET STRESSED AS A RESULT OF THE VIBRATIONS AND CONSTANT TENSION ON THEM. HE TOLD ME THAT THEY WOULD PROBABLY NEED TO BE REPLACED AGAIN AT SOME POINT. I WAS TRYING TO FIGURE OUT SOME TYPE OF JURY RIG DEVICE TO REINFORCE THE STABILITY OF THE AREA. DO YOU HAVE ANY SUGGESTIONS? *TR
Engine and engine cooling, Jan 30, 2009
FORD FOCUS 2002 WOULD NOT START THE IGNITION. *TR
Engine and engine cooling, Oct 20, 2008
A SCREW WAS DISLODGED FROM THE ENGINE, RICOCHETING THROUGH OUT THE ENGINE CAUSING DAMAGE BEYOND REPAIR. THE ENGINE CEASED WORKING WITHOUT ANY PREPARATION. THE ENGINE NEEDED TO BE REPLACED COMPLETELY. *TR
Engine and engine cooling, Sep 8, 2008
ON MY 2002 FORD FOCUS, THE THERMOSTAT HOUSING BEGAN LEAKING COOLANT WHEN THE THERMOSTAT HOUSING GASKET AGAINST THE ENGINE BLOCK FAILED. THIS IS A COMMON PROBLEM ON VARIOUS YEARS OF THE FOCUS AS VERIFIED BY THE COMMENTS OF THE FORD MOTOR CO. PARTS SALES PEOPLE IN SAYING THAT THEY SELL MANY OF THE THERMOSTAT HOUSINGS, AND ALSO BY BLOGS ON INTERNET CHAT LINES. THE RUBBER GASKET SWELLS WHEN IT COMES IN CONTACT WITH OIL AND BREAKS OFF THE INNER GASKET-SUPPORT RING, ALLOWING THE LEAK TO HAPPEN. IT IS A POOR DESIGN THAT CAN LEAD TO MAJOR PROBLEMS SUCH AS ENVIRONMENTAL POLLUTION AND ENGINE FAILURE. I WOULD BE GLAD TO MAIL THE AFFECTED PART TO YOU FOR YOUR EXAMINATION. IT IS AMAZING HOW COMPLETELY THE SUPPORT RING FAILED, AND THE CONDITION OF THE GASKET THAT IS NOT COMPATIBLE WITH OIL WHICH LEAKS FROM THE VALVE COVER ABOVE. THE PART COULD EASILY BE REDESIGNED TO USE A STANDARD O-RING FOR THE SEAL, WHICH IS RESISTANT TO OIL, AND SEALS BETTER. THE CURRENT GASKET IS MORE LIKE A RUBBER BAND THAT IS HELD IN PLACE BY THE INSIDE RIM WHICH BREAKS OFF. *TR
Engine and engine cooling, Aug 28, 2008
WE BOUGHT THIS TWO YRS AGO FROM FORD DEALERSHIP AND UP TO THE DATE IT BROKE DOWN NOT ONE PROBLEM . WE DO ALL THE MAINTENANCE PLUS SOME ALL BUY CERTIFIED MECHANICS . THIS WAS OUR ONLY CAR . THE ENGINE BLEW AT UNDER 200XXXKM . THESE ARE ALL HIGHWAY KM AS WE ARE COMMUTERS . THERE IS NO WAY THIS ENGINE SHOULD HAVE BLOWN AT THAT MANY KM WITHOUT SOME KIND OF WARNING SIGN . BEFORE THE DAY IT BLEW THERE WERE NO KNOCKS NOTHING RAN LIKE A TOP . WE HAVE NEVER TAKEN THIS CAR OVER 100KM ON THE HIGHWAY AS ITS OUR ONLY MODE OF TRANSPORTATION . WE STILL OWE 140000 ON THIS HUNK OF CRAP . IM JUST WONDERING IF THIS IS THE NORM FOR THE FOCUS ENGINES . IM JUST BAFFLED BECAUSE LIKE I SAID THERE WAS ABSOLUTELY NO WARNING SIGNS UP TILL THE MORNING IT HAPPENED IT STARTED TO SPUTTER AND LOSE POWER . THE MISSES DROPPED ME OFF AT WORK MADE IT TO THE SHOP BARELY AND ITS NEVER STARTED SINCE . THE MECHANIC SAYS THERE IS NO COMPRESSION IN NUMBER 4 CYLINDER AND IT WAS JUST IN THE SHOP FOR A TUNE UP MAYBE A MONTH TOPS BEFORE THIS HAPPENED . ANY HELP OR INFO WOULD HELP . THERE AREN'T THAT MANY OUT THERE THAT CARE ABOUT THE LITTLE MAN SO I'LL TAKE ANY HELP OR ADVISE I CAN GET . THX TANIA AND DERREK EBERLIE *TR
Engine and engine cooling, Aug 4, 2008
IN THE LAST 5 YEARS I HAVE REPLACED A AIR CONDITIONING HOSE 3 TIMES ! MY MECHANIC CLAIMS IT TO BE A BAD DESIGN AND HE SEES IT OFTEN WITH THIS MODEL AND YEAR FORD FOCUS 2002. *TR
Engine and engine cooling, Jul 13, 2008
THE CAR'S CHECK ENGINE LIGHT CAME ON AND STARTED STALLING, HAD IT CHECKED AND WAS TOLD THAT THE CAR WAS ONLY RUNNING ON 3 CYLINDERS AND WAS RECOMMENDED TO PUT AN ADDITIVE IN THE ENGINE TO TRY TO LOOSEN UP STUCK VALVES...A WEEK AFTER THAT THE CAR, WE WERE DRIVING THE CAR, PARKED IT FOR ABOUT AN HOUR AND IT WOULDN'T START. WE FINALLY GOT IT STARTED AFTER A FEW MINUTES AND IT SOUNDED LIKE THERE WERE ROCKS IN THE ENGINE. HAD IT TOWED AND HAVE NOT DONE ANYTHING WITH IT BECAUSE WE CANNOT AFFORD TO SPEND $3000 TO REPAIR IT AND WE STILL OWE $5000 ON IT. WE BOUGHT IT USED 3 1/2 YEARS AGO. WE HAVE FOUND THAT FORD REPLACED THE CYLINDER HEADS ON THESE CARS BECAUSE OF THE PROBLEM BUT NO RECALL WAS ISSUED BY FORD TO PREVENT FURTHER ENGINE DAMAGE. WE UNDERSTAND THAT AT THIS POINT THE WHOLE ENGINE WOULD NEED TO BE REPLACED BECAUSE OF DAMAGE TO THE PISTONS. THE PERSON WHO CHECKED OUR CAR SAID THAT HE HAD TAKEN THE CYLINDER HEAD COVER OFF AND FOUND A BROKEN SPARK PLUG WHICH SUGGESTS EXTENSIVE ENGINE DAMAGE. *TR
Engine and engine cooling, Jun 15, 2008
I WAS DRIVING TO WORK. I LIVE 7 MILES FROM WORK. AT A STOP LIGHT MY CAR STARTED SHAKING VERY BAD AND THE ENGINE SHUT DOWN. IT WOULD NOT START AGAIN.. I HAD IT TOWED TO MY BROTHERS HOUSE AND STARTED RESEARCHING THE SYMPTOMS... EVERYTHING I COULD FIND LEADS TO ENGINE FAILURE, CAUSED BY A THROWN ROD OR BROKEN PISTON. AFTER CHECKING THE COMPRESSION IN THE CYLINDERS # 1-3 NO PROBLEMS ABOUT 75 PSI AND #4 WAS 0. I BELIEVE THAT THE #4 PISTON OR ROD IS BROKEN OR OTHERWISE RENDERED USELESS CAUSING THE COMPLETE ENGINE FAILURE. THE VEHICLE HAS 85500 MILES AND HAS BEEN MAINTAINED PER THE OWNERS MANUAL. *TR
Engine and engine cooling, Apr 7, 2008
CONTINUAL OIL LEAKAGE FROM THE LOWER ENGINE BLOCK OF A 2002 FORD FOCUS 5 DOOR HATCHBACK. THIS RESULTS FROM AN ENGINEERING PROBLEM, PER MY FIRESTONE SERVICE PERSON. THE RIGHT SIDE CV AXLE MOUNTING BRACKETT IS ATTACHED TO THE LOWER CRANKCASE, AND THE AXLE TORQUE HAS OVER THE 73,000 MILES WE HAVE DRIVEN THE VEHICLE CRACKED THE LOWER CRANK-CASE. WHEN THERE IS PRESSURE ON THE ENGINE, THE CRACK OPENS AND OIL LEAKS. I HAVE SEEN THE CRACK WITH MY OWN EYES. ACCORDING TO THE TECHNICIANS, IF THIS IS THE CASE WITH THIS VEHICLE BECAUSE OF THE ENGINEERING, THERE ARE PROBABLY OTHER INSTANCES OF THE SAME THING HAPPENING. *TR