2004 Kia Sorento
Problems, recalls and owner-reported issues
Engine is the leading concern among 220 owner complaints filed for this model year. This is the 13th highest complaint count among 23 Sorento model years with reports.
Of the 2004 reports, 11 involved a crash and 12 involved a fire. 16 people were injured and 1 person died.
What owners report most often
Recalls and investigations
No safety recalls on file.
Representative owner complaints
220 reports, newest first.
Engine, Oct 6, 2014
THE CRANKSHAFT BOLT BROKE. THIS HAS BEEN A HUGE PROBLEM AND IS A RECALL IN THE 2003 KIA SORENTO'S. IT SHOULD ALSO BE RECALLED FOR 2004 IMMEDIATELY! *TR
Steering, Power train, Service brakes, Sep 27, 2014
WHILE I WAS DRIVING OUT OF MY COMPLEX MY THE LIGHTS ON THE DASH CAME ON AND IT SEEMED AS IF I LOST MY BRAKES (WHICH I COST TO THE SIDE ROAD AS WELL AS NO STEERING. I HAD THE VEHICLE TOWED AND I WAS TOLD THAT THE PULLEY MOUNTING BOLT HAD BROKEN OFF INSIDE THE CRANKSHAFT. *TR
Engine, Sep 26, 2014
SON HEARD SQUEALING SOUND FROM BELTS, HAD BELTS CHANGED. 1 WEEK LATER BELT CAME OFF PULLEY AND NEVER WOULD LINE UP. REPAIR SHOP CAME BACK SAYING THAT IT WAS THE CRANKSHAFT PULLEY AND THAT A BOLT HAD BROKEN. AFTER CHANGING TIMING GEARS, BELTS, GASKETS AND OTHER FRONT END PARTS END OF COSTING 1500. I THEN READ THE PROBLEMS WITH THIS VEHICLE ON LINE. I CALLED THE DEALERSHIP AND BECKY ACT LIKE THIS WAS THE FIRST THEY HAD HEARD OF THIS PROBLEM. *TR
Steering, Engine and engine cooling, Sep 2, 2014
TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT STATED THAT THE STEERING WHEEL SEIZED AND EXCESSIVE FORCED WAS REQUIRED. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. THE DEALER REPLACED THE BOLTS. WHILE DRIVING AT VARIOUS SPEEDS, THE BOLTS FRACTURED FROM THE HARMONIC BALANCER. THE VEHICLE WAS TOWED TO THE DEALER WHO INDICATED THAT THE CRANK SHAFT AND ENGINE MIGHT NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 106,000.
Electrical system, Engine, Aug 11, 2014, fire
TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT NOTICED SMOKE AND FLAMES UNDERNEATH THE VEHICLE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THERE WERE NO INJURIES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 161,000.
Engine, Jun 30, 2014
WHILE IN A FAST-FOOD DRIVE-THRU LINE, MY CAR SHUT DOWN. I IMMEDIATELY TRIED TO RESTART THE CAR AND AFTER SEVERAL ATTEMPTS, IT TRIED TO TURN-OVER, BUT IT DIDN'T START. I DIDN'T WANT TO FLOOD THE ENGINE, SO I WAITED A FEW MINUTES. WHEN I TRIED AGAIN, IT STARTED RIGHT UP AND I HEADED STRAIGHT HOME THINKING I MUST HAVE SOME WATER IN MY GAS BECAUSE NO WARNING LIGHTS CAME ON. AFTER TALKING WITH MY HUSBAND, HE AGREED WITH MY ASSESSMENT AND PUT SOME DRY GAS IN THE TANK. I DROVE THE NEXT DAY, MONDAY, JUNE 23RD, WITH NO PROBLEMS, BUT TUESDAY, THE CAR SHUT DOWN AGAIN. IT TOOK A LONGER TIME TO RESTART AND THEN FINALLY I COULDN'T RESTART IT AND HAD TO GET IT TOWED TO OUR MECHANIC WHO TOLD US THAT THE ENGINE NEEDED TO BE REPLACED. HE ASSURED US THAT THERE WAS NOTHING WE COULD HAVE DONE TO PREVENT THIS FROM HAPPENING - ACCORDING TO OUR CAR MECHANIC, THE CAM SENSOR WAS ACTUALLY BURNT WHICH LED TO A CATASTROPHIC ENGINE FAILURE. *TR
Suspension, Structure, Wheels, Jun 30, 2014
MAJOR RUST PROBLEM WITH FRAME AND SUSPENSION KIA SORENTO PURCHASED MARCH 30 2004 2 MONTHS PAST THE WARRANTY 85392 MILES HAVING JUST DRIVEN ON THE HIGHWAY 65MPH VEHICLE WAS ENTERING SCHOOL PARKINGLOT, AT THE ENTRANCE VEHICLE WENT OVER SPEED BUMP AT THIS POINT THERE WAS A LOUD BANG AND THE VEHICLE STARTED SHAKING AND SQUEALING. UPON INSPECTION THE PASSENGER SIDE REAR STABILIZER-TRACTION BAR BROKE COMPLETELY OFF THE FRAME RAIL JUST FORWARD OF THE WHEEL. THIS CAUSES THE REAR AXEL TO MOVE FREELY FORWARD AND BACK. FURTHER INSPECTION BY KIA DEALERSHIP SHOED MORE COMPONENTS ABOVE THE REAR AXEL BROKEN FREE. I FILED A GOOD WILL COMPLAINT WITH KIA WHO RESPONDED WITH A BIG NO REGARDING ANY HELP. FORTUNATELY THIS BREAKDOWN HAPPENED IN A PARKING LOT AND NO INJURIES HAPPENED BUT IF THIS HAD HAPPENED ON THE HIGHWAY IT WOULD HAVE BEEN A MAJOR ACCIDENT WITH POSSIBLE INJURIES OR DEATH IF THE VEHICLE ROLLED OVER . THIS WAS VERY GOOD LOW MAINTENANCE LOW MILEAGE VEHICLE AND WE WERE HOPING FOR A FEW MORE YEARS OF USAGE, NOW WE ARE DISAPPOINTED WITH KIA THAT NO NOTICES OF MAJOR RUST ISSUES WERE MADE AVAILABLE. NOW WHAT WE HAVE IS A CAR THAT WORTHLESS AND DOESN'T LIVE UP TO THE WARRANTY LIMITS. *TR
Engine, May 13, 2014
WHILE DRIVING THERE WAS A NOISE FROM THE ENGINE COMPARTMENT,POWER STEERING FAILEDBY THE GRACE OF GOD WAS ABLE TO GET THE VEHICLE OFF OF THE INTERSTATE. LOOKED UNDER THE HOOD AND SEEN THE CRANK SHAFT PULLEY AND BOLT LAYING ON THE TIE ROD UNDER CLOSE EXAMINATION THE SPRING PIN WAS SHEARED OFF FROM THE TIMING CHAIN PULLEY. THE FIRST TIME TOOK THE VEHICLE TO KIA OF BRANDON FLORIDA , INWHICH THEY SAID OTHER THINGS WERE WRONG WITH THE VEHICLE AS WELL, THE TOTAL BILL CAME TO AROUND 800.00 DOLLARS. I THINK THEY JUST TIGHTENED DOWN THE BOLTS BECAUSE THE CRANK SHAFT PULLEY CAME OFF AGAIN, WENT BACK TO KIA OF BRANDON AND THEY WOULD NOT REPAIR IT, STATING THAT THEY WERE NOT GOING TO REPAIR THE VEHICLE FOR FREE, THEY WANTED TO CHARGE ANOTHER 800.00 DOLLARS...SO VEHICLE WAS TAKEN TO A MECHANIC THAT REATTACHED THE PULLEY...AND THE PULLEY CAME OFF AGAIN THIS TIME THE BOLT BROKE OFF IN THE CRANK SHAFT,THE TIMING CHAIN SPROCKET ALSO CAME OFF. CALLED THE DEALERSHIP AND THEY ARE ONLY REPAIRING CERTAIN VIN NUMBERS OF THAT YEAR. *TR
Engine, Apr 10, 2014
I WAS DRIVING DOWN THE EXPRESSWAY WHEN THE CAR ENGINE LIGHT CAME ON, THE POWER SHUT DOWN AND THE POWER STEERING STOPPED WORKING. I HAD TROUBLE TRYING TO MERGE OVER INTO A SAFE LANE BEFORE THE CAR STOPPED ROLLING. I DID MANAGE RESTARTING THE VEHICLE TO MOVE OVER TO THE SIDE OF THE ROAD BEFORE IT CUT OFF ON ME AGAIN. ONCE I WAS SAFE I RESTARTED THE VEHICLE AND LET IT RUN A COUPLE OF MINUTES BEFORE I WAS SAFE TO PULL BACK OUT. THIS HAPPEN TO ME A COUPLE OF TIME BEFORE BUT THIS TIME IT WAS SO UNSAFE I ALMOST WAS KILLED MY A 18 WHEELER TRUCK. I CONTACT MANY DEALERSHIPS TO SEE WHAT CODE COMES UP AND NO CODE COMES UP. *TR
Engine, Apr 2, 2014
@ 62,894 MILES: DRIVING FROM GAS STATION TO HOME LESS THAN 1 MILE AWAY, ENGINE MADE NOISE AND STARTED RUNNING ROUGH. PARKED CAR OVERNIGHT, THEN DROVE ABOUT 3 MILES TO CLOSEST REPAIR SHOP. DIAGNOSED AS SHEERED OFF CRANKSHAFT PIN/BOLT. REPAIRED UNDER EXTENDED WARRANTY WITH NEW PARTS FROM KIA, BUT ONE WEEK LATER HAD TO BE TOWED IN BECAUSE IT HAPPENED AGAIN. CRANKSHAFT WAS WARPED SO ENGINE WAS REBUILT WITH USED CRANKSHAFT AND NEW PARTS FROM KIA. @ 104,595 MILES: DRIVING ON RURAL ROAD IN HEAVY TRAFFIC, LIGHTS ON DASHBOARD CAME ON AND LOST POWER STEERING. SPEED WAS 55 MPH. MANAGED TO STEER CAR OFF ROAD WITHOUT INCIDENT. TOWED TO REPAIR SHOP. CRANKSHAFT PIN/BOLT SHEERED OFF. COST TO REPAIR $895.30. @ 109,885 MILES: ENGINE BEGAN MAKING CLICKING NOISES AND LOST POWER STEERING, ETC. CRANKSHAFT PIN/BOLT SHEERED OFF. REPAIR NOT RECOMMENDED. REPLACEMENT ENGINE RECOMMENDED. THERE IS A CLASS ACTION LAWSUIT PENDING AGAINST KIA FOR THIS PROBLEM. PLEASE SEARCH ONLINE AND YOU WILL FIND THERE ARE LITERALLY THOUSANDS OF PEOPLE WHO HAVE HAD THIS ISSUE WITH THIS SAME VEHICLE (2002-2009) AND MANY HAD ACCIDENTS BECAUSE OF IT. WHY IS THIS NOT IN THE NEWS? KIA KNOWS THIS PART IS BAD, THEY KNOW THIS DESIGN IS BAD, AND THEY CONTINUE TO PUT BAND AIDS ON ENGINES RATHER THAN FIXING THEM. *TR
Air bags, Mar 31, 2014, crash
TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, ANOTHER VEHICLE CRASHED INTO THE CONTACT'S VEHICLE. THE VEHICLE WAS FLIPPED BY THE FORCE OF THE IMPACT. THE FRONT AND SIDE AIR BAGS FAILED TO DEPLOY. THE DRIVER SUSTAINED INJURIES TO THE BACK, NECK, HIPS AND EYES. THE FRONT PASSENGER SUSTAINED A HEAD CONTUSION, INJURIES TO THE SHOULDER, HIPS, LEGS AND BACK, IN ADDITION TO INTERNAL BRUISING. ADDITIONALLY, THERE WERE THREE SMALL CHILDREN WHO WERE SEATED IN THE REAR THAT SUSTAINED HEAD INJURIES AND ABRASIONS. A POLICE REPORT WAS FILED OF THE INCIDENT. THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED TO DETERMINE THE CAUSE OF THE AIR BAG FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000.
Structure, Mar 26, 2014
TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT STATED THAT THE FRAME WAS RUSTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE AND VIN WAS NOT AVAILABLE.
Engine, Feb 23, 2014
MY DAUGHTER WAS DRIVING ON HIGHWAY @ 55 MPH WITH TWO CHILDREN AGES 2 AND 1 YEAR OLD IN JANUARY 14. SHE HEARD A LOUD NOISE AND POWER STEERING WENT OUT. SCARED THE[XXX] OUT OF HER. IT TOOK ALL OF HER STRENGTH TO STEER IT TO THE SIDE OF THE HIGHWAY.THE SORENTO WAS TOWED TO REPAIR SHOP AND WAS TOLD THE CRANKSHAFT BOLT (PULLEY) BROKE THAT DRIVES ALL THE OTHER PULLEYS INCLUDING THE POWER STEERING. HALF THE BOLT WAS STILL IN THE ENGINE. IT WAS REPAIRED WITH A KIA UPDATED BOLT AND REMEMBER BEING TOLD, "THIS IS KNOWN TO BE A PROBLEM WITH THIS MODEL" . THANK GOODNESS NOTHING HAPPENED TO HER AND MY GRANDCHILDREN. ON 21 FEBRUARY, THE POWER STEERING WENT OUT AGAIN CAUSED BY THE SAME REASON AS BEFORE. WHAT I DO NOT UNDERSTAND IS: 1. THE BOLT ITSELF HAS BEEN RECALLED BUT IT IS OBVIOUSLY NOT A BOLT ISSUE. IT IS A "DESIGN ISSUE" THAT KIA IS WELL AWARE OF AND THEY ARE IGNORING THIS ISSUE. 2. A CLASS ACTION SUIT IS IN PROCESS AGAINST KIA,"KIA SORENTO ENGINE DEFECT CLASS ACTION LAWSUIT" CASE IS ROBINSON ET AL V. KIA MOTORS AMERICA INC. ET AL., CASE NO. 13-CV-00006 U.S. DISTRICT COURT FOR THE DISTRICT OF NEW JERSEY. THIS IS FOR KIA SORENTO'S 2002-2009. 3.A NUMBER OF INCIDENTS HAVE OCCURRED AND REPORTED TO NHTSA (SAFECAR.GOV). 4. PERFORMING A FMECA (FAILURE MODE EFFECT CRITICALITY ANALYSIS) IT WOULD SHOW THIS FAILURE COULD LEAD TO ENGINE FAILURE, LOSS OF POWER STEERING, HAZARD TO OTHER DRIVERS DUE TO ENGINE PARTS BREAKAGE, INJURY AND POTENTIAL DEATH. WHAT DOES IT TAKE FOR AN AGENCY SUCH AS NHTSA TO TAKE ACTION. THE DEATH OF A CHILD. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Electrical system, Air bags, Jan 13, 2014
BATTERY WAS LOW AND THEN THE AIR BAG WARNING LIGHT WAS ON. THE BATTERY WAS REPLACED AND THE LIGHT STILL ON. LOOKING ONLINE AND FIND OUT THIS ISSUE IS TYPICAL ON ALL KIA SORENTOS. WONDERING WHY THIS ISSUE IS NOT BEING RECALL. CALLED DEALER AND THEY MENTIONED THAT A $130 DIAGNOSE TEST NEEDS TO BE PAID IN ORDER TO KNOW WHAT IS THE PROBLEM. *TR
Suspension, Structure, Jan 8, 2014
WAS DRIVING VEHICLE WHEN FRAME BROKE AND ALMOST CRASHED IT FOUND OUT FROM A BODY SHOP THAT THE FRAME HAD CORRODED AND BROKE AND WE OWE MONEY ON THIS PIECE OF JUNK AND THE KIA CORPORATION HAS NEVER HEARD OF THIS HAPPENING. *TR
Steering, Dec 7, 2013
LOSS OF POWER ASSISTED STEERING DUE TO LOSS OF FLUID FROM CORRODED STEEL LINES BETWEEN STEERING RACK AND STEERING DIRECTIONAL CONTROL UNIT. THIS IS THE THIRD INCIDENT OF CORRODED STEEL LINES ON THIS VEHICLE. FIRST WAS THE BRAKE LINES THEN THE FUEL LINES. PREVIOUS ISSUES WERE ALSO REPORTED ON THIS WEBSITE. *TR
Structure, Service brakes, Dec 6, 2013
TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT STATED THAT WHILE DRIVING 15 MPH, THE BRAKES MALFUNCTIONED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE VEHICLE COULD NOT BE REPAIRED DUE TO RUSTING OF THE FRAME, WHICH DAMAGED THE BRAKE LINES. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 136,000.
Power train, Nov 26, 2013
DRIVING ON INTERSTATE HWY, 70 MPH, THE HARMONIC BALANCE BOLT AND ROLL PIN SHEARED OFF LEAVING BROKEN OFF STUBS IN CRANKSHAFT. CAUSING LOSS OF POWER STEERING, POWER BRAKES, I HAD DEALER REPLACE ALL FAN BELTS BECAUSE OF SQUEALING FOR THE TRIP, 300 MILES BEFORE THE FAILURE. *TR
Fuel system, Gasoline, Structure, Service brakes, Sep 9, 2013
WHILE EXITING MY DRIVEWAY AT HOME (WHICH IS ON A AN INCLINE AND EXITS ONTO A STATE HIGHWAY) I LOST ALL BRAKING CAPABILITY. WHEN I TOOK THE CAR INTO MY LOCAL GARAGE TO HAVE THE PROBLEM DIAGNOSED I WAS TOLD THE BRAKE LINES WERE COMPLETELY CORRODED THROUGH WHICH CAUSED THE LOSS OF BRAKING ABILITY. WHILE ATTEMPTING THE REPAIRS THE MECHANIC SMELLED GASOLINE FUMES AND FOUND THAT THE FUEL LINES WHERE THEY EXIT THE TANK HAS ALSO CORRODED THROUGH. I STARTED TO NOTICE UNDER BODY CORROSION SEVERAL YEARS AGO WHEN THE PARKING BRAKE BODY ATTACHMENT POINTS ON THE REAR DIFFERENTIAL CORRODED AND BECAME DISLODGED. ALL OF THIS CORROSION SEEMS TO BE OCCURRING MUCH SOONER THAN I WOULD EXPECT AND SOONER THAN I HAVE EVER EXPERIENCED WITH OTHER VEHICLES I HAVE OWNED MANUFACTURED BY OTHER COMPANIES. *TR
Steering, Engine, Aug 15, 2013
TRAVELING AT 40MPH CRANKSHAFT BOLT BROKE OFF INSIDE CRANKSHAFT SPROCKET CAUSING HARM BALANCER AND BELT TO FALL OFF. 2ND INSTANCE. *TR
Steering, Engine, Aug 15, 2013
TRAVELING AT 40MPH CRANKSHAFT BOLT BROKE OFF INSIDE CRANKSHAFT SPROCKET CAUSING HARMONIC BALANCER AND BELT TO FALL OFF. ALSO HAD TO REPLACE A/C COMP, WATER PUMP AND TIMING BELT DUE TO DAMAGE. 1ST INSTANCE. *TR
Steering, Engine, Aug 15, 2013
TRAVELING A 45MPH AND CRANKSHAFT PULLEY BROKE OFF INSIDE CRANKSHAFT SPROCKET. 3RD INSTANCE OF SAME PROBLEM. *TR
Service brakes, Hydraulic, Engine and engine cooling, Fuel system, Gasoline, Power train, Vehicle speed control, Aug 12, 2013
WE PURCHASED OUR SORENTO USED (APPROX 65K MILES)ABOUT 3 YEARS AGO. SINCE THEN, WE'VE HAD TO REPLACE THE GAS TANK ($1500) AMONG OTHER THINGS. THIS YEAR HAS BEEN ABSURD: HAD TO REPLACE THE RADIATOR, WATER PUMP, COMPUTER SYSTEM (2 MONTHS, $4700), BRAKES ($750) AND 2 BATTERIES. 2-3 MONTHS AGO, WE NOTICED A CLUNKING/CHUNKING SOUND THAT GREW STEADILY WORSE. IT SOUNDED AS IF THE 4WD WAS ENGAGING AND DISENGAGING EVERY 3 SECONDS AND FELT VERY UNSAFE AT HIGH SPEEDS. I TOOK IT TO KIA OF COBB COUNTY AND WAS JUST GIVEN A QUOTE FRIDAY FOR A NEW TRANSFER CASE, DRIVE SHAFT, "REAR END CHUNK" (ALL THE SERVICE REP COULD TELL ME) AND 4 NEW TIRES. QUOTE FOR THIS WORK ($9767). THE TRANSFER CASE ALONE WAS AROUND $5700. THIS VEHICLE NOW HAS 112K MILES AND IS LESS THAN 10 YEARS OLD. THE BLUE BOOK VALUE IS (WAS) AROUND $5-6000 AND WE'RE TOLD IT'LL TAKE $10,000 TO FIX IT? I CALLED KIA'S CORPORATE OFFICE TO ASK IF THIS WAS TO BE EXPECTED AT KIA. I WAS TOLD THAT OUR VEHICLE WAS NOT UNDER WARRANTY. I SAID, " I'M JUST ASKING IF THERE'S ANYONE AT KIA HEADQUARTERS WHO BELIEVES IN THEIR PRODUCT AND WANTS TO PROTECT THE KIA NAME AND YOU JUST KEEP APOLOGIZING." THE REP RESPONDED, "I'M SORRY, SIR." WE'VE FOUND MULTIPLE COMPLAINTS ONLINE FROM KIA OWNERS REPORTING SIMILAR ISSUES (CHUNKING, TRANSFER CASE, ETC). WHEN DOES THIS BECOME.A RECALL ISSUE? A SAFETY ISSUE? *TR
Structure, Aug 1, 2013
TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT STATED THAT WHILE HAVING AN ANNUAL INSPECTION PERFORMED, THE TECHNICIAN DETERMINED THAT THE UPPER CONTROL ARM HANGERS WERE COMPLETELY CORRODED. AS A RESULT, THE ENTIRE REAR END OF THE VEHICLE NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 114,000. ...UPDATED 12/03/13 *BF THE VEHICLE WAS REPAIRED ON 09/13/13
Engine, Jun 25, 2013
TL* THE CONTACT OWNS A 2004 KIA SORENTO. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THERE WAS A LOUD NOISE AS THE POWER STEERING ASSIST FAILED. THE BATTERY WARNING LIGHT AND THE PARKING BRAKE LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC, WHO STATED THAT THE CRANKSHAFT DETACHED FROM THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE WAS REPORTED TO THE MANUFACTURER. THE FAILURE AND CURRENT MILEAGE WAS 154,000.