2004 Subaru Forester

Problems, recalls and owner-reported issues

Fuel/propulsion system is the leading concern among 219 owner complaints filed for this model year. This is the 9th highest complaint count among 26 Forester model years with reports.

Complaints by model year
  1. 219

Of the 2004 reports, 13 involved a crash and 4 involved a fire. 8 people were injured.

Primary concernFuel/propulsion system63 reports · 29% of complaints
Owner complaints219Filed with NHTSA
Recall relationship2 safety recallsNHTSA campaign records

What owners report most often

  1. Fuel/propulsion system63
  2. Fuel system61
  3. Gasoline61
  4. Suspension25
  5. Engine23
  6. Air bags21
  7. Engine and engine cooling16
  8. Power train12

Recalls and investigations

  1. Suspension, front, control arm, lower armSep 6, 2011

    SUBARU IS RECALLING CERTAIN MODEL YEAR 2002-2007 IMPREZA, MODEL YEAR 2003-2008 FORESTER, AND MODEL YEAR 2005-2006 SAAB 9-2X VEHICLES MANUFACTURED FROM SEPTEMBER 5, 2000 THROUGH NOVEMBER 26, 2007 ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, MASSACHUSETTS, MARYLAND, MICHIGAN, NEW HAMPSHIRE, NEW YORK, PENNSYLVANIA, VERMONT, WISCONSIN, CONNECTICUT, DELAWARE, IOWA, ILLINOIS, INDIANA, MAINE, MINNESOTA, MISSOURI, NEW JERSEY, OHIO, RHODE ISLAND, WEST VIRGINIA AND THE DISTRICT OF COLUMBIA. THE FRONT LOWER CONTROL ARMS MAY BREAK AT THE HANGER BRACKETS DUE TO CORROSION IF THE HANGER BRACKET IS EXPOSED TO SALTY AND HUMID ENVIRONMENTS SUCH AS ROADS CONTAINING SNOW MELTING AGENT.

    A BROKEN CONTROL ARM CAN RESULT IN THE LOSS OF CONTROL OF THE VEHICLE, INCREASING THE RISK OF A CRASH.

    SUBARU WILL HANDLE THEIR VEHICLES AND SAAB WILL HANDLE THEIRS. DEALERS WILL INSPECT THE DEGREE OF CORROSION OF THE FRONT LOWER CONTROL ARMS, AND WILL EITHER RUSTPROOF OR REPLACE THEM. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2011. OWNERS MAY CONTACT SUBARU AT 1-800-782-2783. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

    Campaign 11V464000 on NHTSA.gov

  2. Engine and engine coolingOct 1, 2004

    ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, THE COVER BOLTS FOR THE ENGINE OIL CONTROL VALVE MAY NOT BE SUFFICIENTLY TIGHTENED, ALLOWING OIL TO LEAK FROM AROUND THE COVER GASKET.

    IF LEAKING OIL CONTACTS COMPONENTS OPERATING AT HIGH TEMPERATURES, A FIRE COULD RESULT IN THE ENGINE COMPARTMENT.

    DEALERS WILL INSPECT AND RETIGHTEN THE OIL-FLOW CONTROL VALVE COVER BOLTS. THE RECALL BEGAN ON OCTOBER 8, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.

    Campaign 04V473000 on NHTSA.gov

Representative owner complaints: gasoline

61 reports, newest first. Show all

  1. Fuel system, Gasoline, Engine, Nov 24, 2017

    TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. WHETHER THE VEHICLE WAS PARKED OR BEING DRIVEN, A FUEL ODOR WAS DETECTED IN AND OUTSIDE THE VEHICLE. THE FUEL ODOR WAS MOST NOTICEABLE WHILE OPERATING THE HEATER. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO MID-HUDSON SUBARU (1715 U.S. 9, WAPPINGERS FALLS, NY 12590 (866) 678-2048) SEVERAL TIMES, BUT NO LEAKS OR FAILURES WERE DETECTED. THE CONTACT STATED THAT THE DEALER FINALLY DETECTED A FUEL ODOR AND DIAGNOSED THE FAILURE AS A MALFUNCTION WITH TUBING OR PIPING WITHIN THE ENGINE. THE PARTS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED DUE TO THE COST. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THEY WOULD CONTACT THE LOCAL DEALER. THE FAILURE MILEAGE WAS APPROXIMATELY 120,000. *TT *TR

  2. Fuel system, Gasoline, Jan 9, 2015

    BASICALLY I AM EXPERIENCING THE SAME RAW FUEL SMELL MANY OTHERS HAVE DESCRIBED. THE HOSE UNDER THE INTERCOOLER AND SEVERAL OTHER HOSES AND PARTS VISIBLY LEAKS AND SMELLS WHEN TEMPERATURES ARE COLD OUTSIDE. I LIVE IN THE PACIFIC NORTHWEST...IT'S COLD A LOT HERE. I DON'T FEEL SAFE DRIVING WITH MY DAUGHTER IN THE CAR, FOR HER HEALTH REASONS, AND REALLY DON'T LIKE WASTING MY HARD EARNED FUEL WAITING FOR THE CAR TO WARM UP WITH THE RECIRCULATING VENT FEATURE TURNED ON AND THE FACT THAT IT DRIPS THE FUEL OUT AND ONTO THE ENGINE... SINCE SOA HAS RECALLED THE WRX'S WITH THE EXACT SAME ISSUE, WHY DO THOSE OF US THAT OWN LEGACYS, OUTBACKS, FORESTERS AND I WOULD ALSO ASSUME BAJAS NOT BE TREATED THE SAME WAY? SOA NEEDS TO ADDRESS THIS MATTER IMMEDIATELY AND KEEP ITS LOYAL CUSTOMERS EXACTLY THAT....LOYAL. *TR

  3. Fuel system, Gasoline, Jan 5, 2015

    I HAVE NOTICED IN THE PAST FEW WEEKS THAT WHEN I COLD START (UNDER APPROXIMATELY 20 DEGREES) MY 04 SUBARU FORESTER, THERE IS A VERY POTENT RAW GAS SMELL COMING FROM UNDER THE HOOD. IT TYPICALLY DIMINISHES AS THE CAR HEATS UP BUT IF YOU TURN ON THE HEAT/VENTILATION SYSTEM THE SMELL BECOMES UNBEARABLE. IN DOING RESEARCH I HAVE FOUND THAT MANY SUBARU OWNERS (OF VARIOUS MODELS AND YEARS) ARE EXPERIENCING THE EXACT SAME PROBLEM. I DO NOT FEEL SAFE DRIVING THE VEHICLE WITH THIS SMELL NOR TRANSPORTING ANY PASSENGERS WITH THE CAR IN THIS CONDITION. *TR

  4. Fuel system, Gasoline, May 9, 2014

    VERY STRONG SMELL OF GAS IN CABIN. I HAVE 2 KIDS THAT I TAKE TO SCHOOL, AND IN THE MORNING I HAVE TO START MY CAR 20 MIN BEFORE WE LEAVE AND OPEN THE WINDOWS TO AIR IT OUT. THE GAS SMELL IS TOXIC, AND DANGEROUS. THIS IS THE A DESIGN FLAW THAT POSES SERIOUS RISK, AS IT IS BOTH A HEALTH AND A FIRE HAZARD. IT SEEMS JUST ABOUT EVERY FORESTER OWNER HAS THE SAME PROBLEMS AS WELL. SUBARU NEEDS TO EXPAND THE EXISTING IMPREZA / WRX RECALLS TO THE FORESTER, AS THE RELEVANT PARTS ARE THE SAME AND THE ISSUE IS VIRTUALLY IDENTICAL. PLEASE FIX THIS. *TR

  5. Fuel system, Gasoline, Mar 24, 2014

    EXTREMELY STRONG SMELL OF GAS IN CABIN IN COLD WEATHER. I DRIVE MY SMALL DAUGHTER TO DAYCARE EVERY DAY IN THAT CAR. THE GAS SMELL IS HORRIFIC, TOXIC, AND DANGEROUS. ALSO, THE CAUSE OF THAT GAS SMELL IS THE GAS LEAKAGE FROM THE RUBBER HOSE OF THE FUEL LINE ONTO HOT COMPONENST IN THE ENGINE COMPARTMENT. THIS IS A DESIGN FLAW THAT POSES SERIOUS RISK, AS IT IS BOTH A HEALTH AND A FIRE HAZARD. SUBARU NEEDS TO EXPAND THE EXISTING IMPREZA / WRX RECALLS TO FORESTER, AS THE RELEVANT PARTS ARE THE SAME AND THE ISSUE IS VIRTUALLY IDENTICAL. *TR

  6. Fuel system, Gasoline, Mar 13, 2014

    WHEN WEATHER GOT COLDER THIS FALL AND WINTER SUDDENLY INTENSE SMELL OF FUEL IN CABIN. LOOKED UNDER HOOD, TIGHTENED WHATEVER FUEL CLAMPS I COULD REACH BUT MADE NO DIFFERENCE. EVERY DAY BELOW 40DEGREES POWERFUL SMELL OF RAW FUEL THROUGHOUT VEHICLE. THEN HAD TO TAKE TRIP INTO NEIGHBORING CITY, IN STOP AND GO TRAFFIC EVEN WITH WINDOWS FULL OPEN IN 15 DEGREE WEATHER FUMES GOT SO OVERWHELMING I HAD TO PULL OVER IN A PARKING LOT, ESCAPE THE CAR AND VOMIT. BACK HOME CALLED DEALER, THEY SAID THEY KNEW EXACTLY WHAT IT WAS. THEY TOLD ME IT WAS LEAKY FUEL HOSES AND CLAMPS UNDER INTAKE MANIFOLD AND QUOTED OVER $800 TO FIX AS THEY TOLD ME OTHER MODELS WERE COVERED BY RECALL BUT FORESTERS HAD "DODGED THE RECALL PROCESS" SO FAR. *TR

  7. Fuel system, Gasoline, Feb 25, 2014

    LEAKING FUEL WHEN COLD OUTSIDE, I CAN SEE FUEL DRIPPING FROM A FUEL LINE UNDER INTAKE MANIFOLD EVERY TIME I START MY CAR IN THE MORNING WHEN THE CAR IS COLD IN THE COLD WEATHER IN WINTER. *TR

  8. Engine and engine cooling, Fuel system, Gasoline, Feb 16, 2014

    I AM EXPERIENCING AN EXTREMELY STRONG SMELL OF GAS. THIS BEGAN WINTER OF 2013, WHICH I HAD REPAIRED AT MY EXPENSE OF $700+, THOUGH MY MECHANIC INFORMED ME SUBARU WAS RECALLING THIS AND REPAIRING FOR FREE ON OTHER MODELS. I AM ABSOLUTELY DISGUSTED THAT THIS PROBLEM IS RECURRING NOW WINTER OF 2014, IN A VEHICLE WHICH I DRIVE MY SMALL CHILDREN IN. THE GAS SMELL IS HORRIFIC, TOXIC, AND DANGEROUS. *TR

  9. Fuel system, Gasoline, Feb 13, 2014

    I'VE OWNED MY 2004 FORESTER FOR 4 YEARS NOW AND NEVER EXPERIENCED THIS PROBLEM. HOWEVER, THIS WINTER SEEMINGLY HAVING LONGER COLD SPELLS SEEMED TO INDUCE THE PROBLEM. THERE IS A STRONG FUEL SMELL IN THE VEHICLE, ESPECIALLY WHEN I TURN ON THE HEAT, WHICH IS A MAJOR ISSUE IN THE WINTER. I'VE READ A LITTLE ABOUT IT AND IT SEEMS MANY OTHER SUBARU OWNERS ARE HAVING THE SAME ISSUE. *TR

  10. Fuel system, Gasoline, Engine, Feb 10, 2014

    FUEL LINES CRACK IN COLD WEATHER (APPROX UNDER 25 AND UNDER). STRONG FUEL SMELL IN CABIN WAS ENOUGH TO MAKE PASSENGERS ILL, CAR WAS NOT DRIVABLE. FUEL WAS POOLING IN THE ENGINE BAY NEAR THE HOT TURBO AND EXHAUST SYSTEM. CONTACTED DEALERSHIP, SERVICE WRITER KNEW WHAT THE ISSUE WAS AS SOON AS I TOLD HIM MAKE, MODEL AND YEAR - SAID IT'S VERY COMMON. FOUND PAGES OF COMPLAINTS ON NHTSA SITE AND HUNDREDS IN FORUMS. SUBARU ISSUED A RECALL FOR THE SAME ISSUE ON THE 2003 GENERATION WRX VEHICLES, BUT NOT THE FORESTERS. THIS IS A MAJOR PROBLEMS. SUBARU'S ARE PURCHASED AS IDEAL SNOW VEHICLE, AND REPAIRS COST UPWARD OF $600. THIS IS A DIRECT SAFETY ISSUE. *TR

  11. Fuel system, Gasoline, Feb 4, 2014

    UPON STARTING CAR IN COLD WEATHER (APPROX. 25 DEGREES F OR COLDER), THERE IS A STRONG FUEL SMELL. CANNOT TURN HEAT ON AS FUEL SMELL FILLS CABIN AND MAKES PASSENGERS NAUSEOUS. HEADACHES HAVE ALSO OCCURRED. WHEN VEHICLE IS PARKED IN GARAGE AFTER DRIVING IN COLD WEATHER, FUMES ACCUMULATE IN GARBAGE AND LEAK INTO HOUSE AS WELL. APPARENTLY FUEL LINES SHRINK IN COLD AND LEAK FUEL DIRECTLY ONTO ENGINE. THIS IS BOTH HEALTH AND FIRE HAZARD. *TR

  12. Fuel system, Gasoline, Engine, Jan 31, 2014

    VERY STRONG FUEL SMELL IN THE CAR WITH HEATER ON SO STRONG HAVE TO ROLL WINDOW DOWN. HAPPENS 2 TO 3 TIMES A WEEK ON COLD DAYS. STRONGEST WHEN ITS A COLD START. *TR

  13. Engine and engine cooling, Fuel system, Gasoline, Jan 30, 2014

    IN COLD WEATHER (BELOW 20 DEGREES OR SO) THE FUEL LINES IN THE ENGINE COMPARTMENT COME LOOSE AND LEAK RAW GASOLINE ONTO THE HOT ENGINE. OBVIOUSLY THERE IS A GOOD CHANCE OF AN ENGINE FIRE WITH POSSIBLE LOSS OF LIFE. THIS HAS BEEN REPORTED IN SEVERAL FORUMS, THERE IS A TSB OUT ON THIS FOR THE WRX (SAME ENGINE, SAME PART NUMBERS), AND MOST DEALERS (IN COLD STATES) KNOW OF THIS PROBLEM. *TR

  14. Fuel system, Gasoline, Engine, Jan 28, 2014

    ON VERY COLD DAYS WHILE CAR IS WARMING UP, A STRONG SMELL OF FUEL IS COMING FROM UNDER THE INTAKE MANIFOLD. A CLOSER INSPECTION REVEALS A SMALL FUEL LEAK FROM THE FUEL SUPPLY LINES NEAR THE TURBO. A SUBARU IMPREZA ENTHUSIAST FORUM HAS A "RAW FUEL SMELL" LOG OF MORE THAN 131 PAGES AND 3,000 POSTS (HTTP://FORUMS.NASIOC.COM/FORUMS/SHOWTHREAD.PHP?T=131755). SUBARU ISSUED A TECHNICAL SERVICE BULLETIN (TSB) FOR CERTAIN SUBARU IMPREZAS, BUT THEY HAVE NOT INITIATED ANY TSBS FOR ANY OTHER CARS ALL USING THE SAME OR SIMILAR ENGINES. SEE TSB 01-170-09. AS LEAKING FUEL ONTO YOUR ENGINE IS A SAFETY HAZARD, I WOULD LIKE TO SEE SUBARU INITIATE SOME KIND OF TSB OR RECALL FOR ALL ENGINES EXPERIENCING THIS PROBLEM. I UNDERSTAND MANY SUBARU OWNERS HAVE COMPLAINED TO SUBARU AND NHTSA WITH NO RESULTS. *TR

  15. Engine and engine cooling, Fuel system, Gasoline, Jan 24, 2014

    FUEL AND EXHAUST LINE LEAKS IN COLD WEATHER. OVER THE INITIAL THREE DAY PERIOD - DAY ONE CHILDREN COMPLAINED OF HEADACHES, DAY TWO DRIVER EXPERIENCED SEVERE HEADACHE AND NAUSEA BUT DID NOT REALIZE IT WAS DUE TO FUEL LEAK. DAY THREE CABIN FILLED WITH OVERPOWERING FUMES COMING FROM HEATING VENT. HAD TO DRIVE WITH HEAT OFF AND ALL WINDOWS OPEN IN ORDER TO BRING CAR IN FOR SERVICE. HAVE HAD TO BRING CAR IN TWICE THIS MONTH TO REPAIR ALL OF THE LEAKS AND RENT A CAR IN ORDER TO GET TO WORK APPOINTMENTS. CERTIFIED SUBARU SPECIALIST REPORTED THAT HE HAS SEEN QUITE A FEW INCIDENCES OF SAME ISSUE RECENTLY DUE TO EXTREME COLD WEATHER. THIS IS A DANGEROUS SAFETY ISSUE AND IS NOT ACCEPTABLE. 2002-2003 IMPREZA RECALLED DEC 2009 FOR SAME ISSUE. *TR

  16. Fuel system, Gasoline, Jan 24, 2014

    A STRONG FUEL SMELL WHEN I STARTED MY CAR. *TR

  17. Fuel system, Gasoline, Jan 23, 2014

    THIS 2004 SUBARU FORESTER 2.5 XT AWD 4-SPD AUTOMATIC TRANSMISSION WITH MULTI-PURPOSE FUEL INJECTION TURBO (FEEDBACK FUEL SYSTEM) HAS BEEN PRODUCING A STRONG FUEL SMELL THAT FILLS THE ENTIRE VEHICLE CABIN. I'VE BEEN TOLD BY THE DEALER THAT THIS IS TO BE EXPECTED FROM THIS TYPE OF ENGINE AND THAT THERE IS NOTHING MUCH THAT THEY CAN DO ABOUT IT AND TO LEARN TO LIVE WITH IT. THE DEALER ALSO INDICATES THAT THIS PROBLEM IS BASICALLY CAUSED BY EXTREME COLD WEATHER AND/OR TEMPERATURE CHANGE. I HAVE RESEARCHED THIS ISSUE AND FOUND THAT THERE WAS A SIMILAR PROBLEM WITH THE SUBARU IMPREZA AND THAT SUBARU ISSUED A RECALL. NO VEHICLE, SUBARU OR OTHERWISE, SHOULD PRODUCE A PROBLEM LIKE THIS ONE THAT IS "UNFIXABLE." THE CONSUMER SHOULD BE PROTECTED FROM THIS POTENTIALLY HAZARDOUS SITUATION. THIS CONSUMER IS PUTTING SUBARU ON NOTICE. *TR

  18. Fuel system, Gasoline, Engine, Jan 23, 2014

    TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED WHEN THE TEMPERATURE DROPPED, FUEL FUMES WERE EMITTED IN AND AROUND THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 117,000. THE INTAKE MANIFOLD WAS REPLACED. UPDATED 03/12/14 UPDATED 3/12/14*CN THE FUEL LINES, CLAMPS AND UPPER INTAKE GASKETS WERE REPLACED. THE FUEL LINES WERE CRACKED. UPDATED 04/01/14

  19. Fuel system, Gasoline, Jan 22, 2014

    SMELL OF RAW GAS INSIDE OF VEHICLE WHILE DRIVING. IT DOESN'T HAPPEN ALL THE TIME ONLY ON EXTREMELY COLD DAYS. *TR

  20. Fuel system, Gasoline, Jan 21, 2014

    IMMEDIATELY UPON STARTING THE ENGINE A STRONG SMELL OF GASOLINE FILLED THE ENTIRE PASSENGER CABIN. COLD WEATHER TEMPERATURE WAS WELL BELOW FREEZING. HAS HAPPENED PREVIOUSLY, AND IS CORRECTED BY TIGHTENING THE FUEL LINE CONNECTIONS. *TR

  21. Fuel system, Gasoline, Jan 20, 2014

    I STARTED THE CAR AFTER IT HAD SAT IN 10-15 DEGREE WEATHER AND THERE WAS A STRONG SMELL OF UNUSED GASOLINE IN THE CABIN. IT HAS STARTED HAPPENING ON START-UP FREQUENTLY SINCE THEN. *TR

  22. Fuel system, Gasoline, Jan 12, 2014

    FUEL SMELL AT START UP IN TEMPS BELOW 35 DEGREES, DECREASES AFTER CAR WARMS UP. IF VERY COLD DOES NOT GO AWAY. *TR

  23. Fuel system, Gasoline, Jan 10, 2014

    FUEL LEAK IN 2004 SUBARU FORESTER XT SIMILAR TO OTHER SAFETY COMPLAINTS ENTERED, NHTSA CAMPAIGN 09V468000 AND SUBARU RECALL WVK-21 FOR 2003 WRX. EVENING OF 7JAN2014 DRIVING HOME (IN UNCOMMONLY COOL WEATHER) THE VEHICLE BEGAN TO SMELL STRONGLY OF GASOLINE IN THE PASSENGER COMPARTMENT. UPON ARRIVING HOME, INSPECTED UNDER THE HOOD TO OBSERVE DRIPPING FUEL (APPROXIMATELY 1 DRIP PER SECOND) ABOVE THE ENGINE AT A METAL TO RUBBER FUEL LINE CONNECTION. LEAKED FUEL WAS POOLED ON THE TOP OF THE ENGINE. A PUDDLE OF WARM FUEL VAPORIZING NEAR ELECTRICAL EQUIPMENT (BATTERY, ALTERNATOR, RADIATOR FANS) IS A SERIOUS FIRE HAZARD. THE CAR HAS BEEN PARKED SINCE THE EVENT. I INVESTIGATED ON THE INTERNET AND HAVE FOUND NUMEROUS OTHER ACCOUNTS OF COLD WEATHER FUEL LEAKS IN MANY SUBARU MODELS NEARLY IDENTICAL TO MINE. MY LOCAL SUBARU DEALER APPEARED TO BE AWARE OF THE ISSUE WHEN I CALLED, BUT STATED THERE IS NO ACTIVE RECALL ON MY MODEL. THEY OFFERED THAT THEIR FIX IS TO TIGHTEN THE HOSE CLAMPS BUT I WOULD NEED TO COVER THE COST OF THE WORK. IF SUBARU HAS ACCEPTED RESPONSIBILITY FOR THIS ISSUE IN THE 2002-2003 IMPREZA AND WRX, WHY WOULD THEY NOT ADDRESS THE PROBLEM IN OTHER MODELS THAT SHOW THE SAME SYMPTOMS? *TR

  24. Fuel system, Gasoline, Engine, Jan 8, 2014

    DURING THE RECENT COLD SNAP HERE IN TENNESSEE I GOT A REPORT FROM A FRIEND THAT HIS 2004 FORESTER XT WAS LEAKING FUEL INTO HIS ENGINE BAY. I WENT OUT TO START MY CAR THE NEXT DAY AND MINE IS DOING THE SAME THING. THE FUEL IS SLOWLY LEAKING ONTO THE ENGINE BLOCK. THIS IS AN EXTREMELY DANGEROUS SITUATION. I DID SOME RESEARCHING AND IT SEEMS THAT ALMOST ALL FORESTER MODELS FROM 2002-2006 HAVE THIS EXACT SAME ISSUE! SOME HAVE BEEN RECALLED, BUT THE FORESTER XT HASN'T. THE ENGINES ARE THE SAME...I DON'T UNDERSTAND WHY THIS DANGEROUS PROBLEM HASN'T BEEN RESOLVED BY SUBARU. *TR

  25. Fuel system, Gasoline, Jan 6, 2014

    2004 SUBARU FORESTER XS WHEN TEMPERATURES DROP THE FUEL LINE SHRINKS AROUND THE FITTING AND RAW GAS LEAKS AT A RATE OF 1 DROP PER 3-5 SECONDS DIRECTLY ONTO THE EXHAUST MANIFOLD. WE FIRST NOTICED THE POOL OF GAS ON THE EXHAUST MANIFOLD ON A 20 F DAY. THE RAW GAS FUMES THAT FILLED THE CABIN WERE SO STRONG WE GOT SEVERE HEADACHES AND HAD TO TURN OFF THE HEATER AND DRIVE HOME WITH THE WINDOWS DOWN. I AM PREGNANT & BECAME EXTREMELY NAUSEATED. UPON EXIT THE SMELL OF FUEL WAS EXTREMELY STRONG ON THE PASSENGER SIDE NEAR THE FRONT WHEEL WELL. WHEN THE CAR IS RUNNING & THE HOOD IS OPEN YOU CAN SEE THE GAS DRIPPING WHERE THE FUEL LINE IS CLAMPED TO A FITTING AND COLLECTING ON THE MANIFOLD. I CALLED THE DEALERSHIP FIRST THING IN THE MORNING. THEY TOLD ME IT WAS A COMMON PROBLEM AND WHEN THE WEATHER WARMS UP THE LINE WILL EXPAND AND IT WILL BE FINE. THE PROBLEM IS, IT'S AN ABNORMALLY COLD WINTER WITH TEMPS IN THE SINGLE DIGITS & WE CAN'T WAIT UNTIL SPRING TO DRIVE OUR CAR WITH OUT FEARS OF BLOWING UP. WE CAN'T EVEN PARK IT IN THE GARAGE WHEN NOT DRIVEN DUE TO THE STRONG FUMES. WHEN ASKED IF THERE WAS A RECALL I WAS ALSO TOLD THAT THERE IS ONLY ONE FOR THE WRX FOR THIS ISSUE, WHICH HAPPENS TO USE THE EXACT SAME PARTS. HOW HAVE OTHER MODELS WITH THE SAME FUEL LINE, CLAMPS AND FITTINGS, & POSING THE EXACT SAME RISK NOT BEEN RECALLED? THIS IS NOT LACK OF MAINTENANCE, AGE, OR NEGLECT. THIS IS A DESIGN FLAW THAT POSES SERIOUS RISK. IT JUST SO HAPPENS THIS IS THE FIRST WINTER COLD ENOUGH TO UNMASK THE PROBLEM. PLEASE GOOGLE SEARCH 2004 FORESTER GAS LEAK AND YOU WILL SEE, THIS IS UNFORTUNATELY COMMON. IT OCCURS IN MULTIPLE MODELS, OVER MULTIPLE YEARS, ALL USING THE SAME SHRINKING FUEL LINE. PLEASE DON'T WAIT UNTIL THIS FIRE RISK TAKES A LIFE BEFORE IT IS INVESTIGATED. *TR