2002 Chevrolet Malibu
Problems, recalls and owner-reported issues
Electrical system is the leading concern among 596 owner complaints filed for this model year. This is the 17th highest complaint count among 26 Malibu model years with reports.
Of the 2002 reports, 20 involved a crash and 1 involved a fire. 20 people were injured.
What owners report most often
Recalls and investigations
Electrical system, ignitionJul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Campaign 14V400000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Fuel system, other, storage, tank assembly, pressure relief devicesMar 12, 2007
CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.
FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.
DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.
Campaign 07E021000 on NHTSA.gov
Exterior lighting, headlightsApr 10, 2002
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.
LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.
DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.
Campaign 02V107000 on NHTSA.gov
Representative owner complaints: engine and engine cooling
65 reports, newest first. Show all
Engine and engine cooling, Nov 16, 2017
TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU CLASSIC. WHILE THE ACCELERATOR PEDAL WAS DEPRESSED, THE VEHICLE FAILED TO ACCELERATE AND LOST POWER. THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE EGR VALVE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS THEN TAKEN TO GILDNER DODGE-CHRYSLER-JEEP INC (1451 N 10TH ST, ARKADELPHIA, AR 71923 (870) 246-6800), BUT NO DIAGNOSTIC FAILURE CODES WERE FOUND AND THE FAILURE COULD NOT BE REPLICATED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND THE CONTACT WAS PROVIDED A CALL BACK. THE APPROXIMATE FAILURE MILEAGE WAS 99,378.
Engine and engine cooling, Feb 12, 2015
2002 CHEVROLET MALIBU. CONSUMER WRITES IN REGARDS TO VEHICLE JUST WOULD NOT START. *SMD THE CAM SHAFT SENSOR WAS REPLACED. *JB
Engine and engine cooling, Oct 23, 2014
2002 CHEVROLET MALIBU. CONSUMER WRITES IN REGARD TO INTAKE MANIFOLD GASKET LEAKING.* LD THE CONSUMER STATED GM USED DEX-COOL ENGINE COOLANT WHICH CAUSED PROBLEMS WITH THE ENGINE. THE REPAIR SHOP FLUSHED OUT THE DEX-COOL AND REPLACED THE COOLANT, WITH A DIFFERENT TYPE OF COOLANT. ALSO, THE INTAKE MANIFOLD WAS REPLACED AT A COST OF $477.31. *JB
Engine and engine cooling, Sep 26, 2012
I WAS DRIVING DOWN THE ROAD AT 35MPH WHEN THE CAR JUST STARTED SMOKING. *TR
Engine and engine cooling, Apr 4, 2012
TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 30 MPH, THE ENGINE STALLED WITHOUT ANY ILLUMINATION OF THE WARNING INDICATORS. THE ENGINE FAILED TO RESTART AND THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DUPLICATE THE PROBLEM. THE FAILURE RECURRED HOWEVER, THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE MALFUNCTION. THE APPROXIMATE FAILURE MILEAGE WAS 77,000. THE VIN WAS UNAVAILABLE.
Engine and engine cooling, Fuel system, Gasoline, Jan 22, 2012
I BEEN RUNNING ERRANDS. I STOPPED THE CAR TO GO INTO THE STORE, GOT BACK INTO THE VEHICLE AND THE IGNITION WOULD NOT TURN OVER. I WAS STRANDED WITH MY 5 YEAR OLD, HAD TO GET A TOW TO REPAIR SHOP. I WAS TOLD THE IGNITION SWITCH WAS BAD, COST ME $347.00. ON 12/29/11 SAME ISSUE, CAR WOULD NOT START THIS TIME LUCKILY I WAS AT HOME. I HAD TO GET A TOW TO THE REPAIR ANOTHER $51.00 AND WAS TOLD THE IGNITION SWITCH MUST HAVE HAD A DEFAULT AND I RECEIVED A NEW IGNITION SWITCH, AT NO CHARGE. TWO DAYS AGO, ALMOST 2 WEEKS AFTER LAST REPAIR, IT HAPPENED AGAIN THIS TIME IN THE PARKING LOT 12 DEGREES OUTSIDE CAR WOULD NOT TURN OVER CALLED A TOW TO THE REPAIR SHOP AND WAS TOLD ALL THIS TIME IT WAS THE AUTO THEFT SYSTEM WAS BAD AND CAUSED THE CAR TO NOT START AND ALSO WAS THE CAUSE OF THE IGNITION SWITCH TO NOT START THE CAR. I WAS CHARGED 388.00, PLUS A TOW FEE, FOR THE REPAIR OF A NEW IGNITION LOCK CYLINDER( THE PART USED A THE AUTO THEFT SYSTEM). BASICALLY , THIS AUTO THEFT SYSTEM HAS CAUSED ME OVER 700 IN A MONTH TIME AND LEFT ME IN DANGEROUS AREAS WITH NO WAY OF GETTING HOME. THIS NEEDS TO REIMBURSED BY GM BECAUSE IF THIS AUTO THEFT SYSTEM WAS PLACED ON THE CAR AS A BENEFIT AND PROTECTION TO THE OWNER OF THE CAR TO STOP THEFT IT IS NOT HELPING THE OWNER AT ALL ONLY PUTTING THE OWNER IN MORE HARM BECAUSE IT IS CAUSING THE OWNER TO NOT BE ABLE TO START THE CAR WITH THE KEY. HOW MUCH SINCE DOES THAT MAKE? THIS IS SOMETHING EXTRA ADDED TO THE CAR THAT IS NOT NEEDED; THAT IS WHY WE HAVE CAR ALARMS. I DON'T NEED THEM TO ADD AN AUTO THEFT SYSTEM TO MY CAR AND IT STOPS ME FROM BEING ABLE TO GET INTO THE CAR AND DRIVE. WHAT IF THERE WAS AN EMERGENCY I NEEDED TO DEAL WITH, I HAVE CHILDREN IN THE HOME. THE LAST TIME THE CAR WOULDN'T START IT WAS ONLY 12 DEGREES OUTSIDE AND FREEZING COLD. PLEASE TELL ME HOW TO GET A PETITION OF A RECALL FOR REIMBURSEMENT FOR REPAIRS. THIS IS UNSAFE! *TR
Engine and engine cooling, Mar 28, 2011
DRIVING 2002 CHEVY MALIBU. VEHICLE RANDOMLY SHUTS OFF EVERYTHING. ENGINE, HEAD LIGHTS, TAILS LIGHTS, DASH LIGHTS, CAR JUST GOES DARK. THIS HAS HAPPENED SEVERAL TIMES IN THE LAST 30 DAYS. SO FAR CAR RESETS AND RESTARTS BEFORE ROLLING TO A STOP, BUT THIS HAPPENS AT ALL SPEEDS AND CONDITIONS. *TR
Engine and engine cooling, Feb 12, 2011
HAVING COOLANT LEAK, DID NOT SEE ANY COOLANT LEAKING ON THE GROUND. CHANGED WATER PUMP, THERMOSTAT, AND RADIATOR; STILL DID NOT FIX THE PROBLEM. FOUND OUT INTAKE GASKET WAS CRACKED AND HAD IT FIXED. COOLANT STILL LEAKING, HAVING TO ADD COOLANT EVERY DAY TO EVERY OTHER DAY. WAS TOLD RESERVOIR CAP DID NOT FIT WELL. REPLACED RESERVOIR AND CAP AND HAD VEHICLE BLED. RAN FINE FOR 3 DAYS, THEN COOLANT STARTING LEAKING OUT AGAIN. CANT SEEM TO FIND THE PROBLEM OF WHAT IS WRONG WITH THIS VEHICLE. FOR A 2002 THIS VEHICLE DOES NOT HAVE BAD MILEAGE, ONLY 84,000 MILES. THIS VEHICLE WAS BOUGHT BRAND NEW. I HAVE READ SO MANY PROBLEMS WITH THIS VEHICLE ON THE INTERNET. SOMEONE SHOULD DO SOMETHING ABOUT THIS. CHEVROLET NEEDS TO DO SOMETHING ABOUT THIS. CHEVROLET SOLD LEMONS WHEN THEY SOLD THESE CARS, THAT'S FOR SURE!!! *TR
Engine and engine cooling, Aug 16, 2010
TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THE VEHICLE WOULD NOT START. THE ECM WAS REPAIRED TO CORRECT THE FAILURE. THE FAILURE RECURRED WITHIN ONE YEAR. THE CONTACT BELIEVED THE FAILURE WAS ASSOCIATED WITH THE PASS LOCK SECURITY SYSTEM. THE DEALER ADVISED THE CONTACT TO BRING THE VEHICLE IN FOR DIAGNOSIS. THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED. THE VIN WAS NOT AVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 110,000.
Engine and engine cooling, Aug 2, 2010
TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THE VEHICLE WOULD TURN OVER BUT WOULD NOT START. THE VEHICLE WAS TOWED TO A LOCAL REPAIR FACILITY SIX TIMES WHERE THREE CRANKSHAFT SENSORS ALONG WITH TWO OTHER UNKNOWN SENSORS WERE REPLACED. IN ADDITION, THE VEHICLE WAS TAKEN TO THE DEALER YET THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT CONTACTED. THE CURRENT MILEAGE WAS APPROXIMATELY 65,000 AND THE FAILURE MILEAGE WAS APPROXIMATELY 55,000.
Engine and engine cooling, Jun 18, 2010
CHEVY MALIBU 2002 V6 - COOLANT LEAK PROBLEM. *TR
Engine and engine cooling, Electrical system, Exterior lighting, Equipment, Nov 20, 2009
2002 CHEVY MALIBU, 80,000 MILES BRAKES ALWAYS NOISY EVEN WHEN NEW..BRAKES AND CALIPERS HAVE TO BE REPLACED EVERY 2-3 MONTHS WITH MINIMAL USE......HAZARD LIGHT AND TURN SIGNAL FAILURE...WORKS INTERMITTENTLY.....IGNITION LOCK-OUT....COULD NOT START CAR OR REMOVE KEY FROM THE IGNITION....LOWER INTAKE MANIFOLD GASKET FAILURE......LEFT HEADLAMP FIELD OF VISION NARROW AND SHORT. *TR
Engine and engine cooling, Electrical system, Apr 14, 2009
INTAKE GASKET WENT IN CAR COST $740.00 TO FIX,THE COOLANT WAS MIXING WITH OIL. I DIDN'T HAVE HEAT COULDN'T SEE OUT BACK WINDOW. THE SIGNALS WORK WHEN THEY WANT,THE REAR DEFROSTER DON'T WORK,MY HUSBAND HAS FIXED IT 2X AND PUT IN SHOP,STILL DON'T WORK. MY CAR GETS SERVICE WHEN ITS TIME. THERE'S A SOUND IN THE DASHBOARD SOUND LIKE WIRES RUBBING TOGETHER AND YOU GET A LITTLE SHOCK WHEN YOU GET OUT CAR. I HOPE I DON'T BE DRIVING AND MY CAR CATCH ON FIRE WITH ME IN IT. I THINK MY CAR WAS IN THE BAD BATCH SECTION. *TR
Engine and engine cooling, Apr 13, 2009
TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. EVER SINCE THE VEHICLE WAS PURCHASED BRAND NEW, THE ELECTRICAL SYSTEM HAS NOT WORKED PROPERLY. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY RESET THE COMPUTER. HE ALSO STATED THAT THE RED LIGHT INDICATES THAT THE ANTI-FREEZE IS LOW. ANTI-FREEZE WOULD LEAK OUT THE TANK AND DAMAGE THE WATER PUMP AND BALANCER. THE CONTACT WANTS THE MANUFACTURER TO REPAIR THE VEHICLE BECAUSE HE WAS NOT WARNED ABOUT THE FAULTY TANK. THE CURRENT MILEAGE WAS 81,000 AND FAILURE MILEAGE WAS 1,800.
Engine and engine cooling, Electrical system, Equipment, Apr 2, 2009
2002 CHEVY MALIBU WON'T START OCCASIONALLY PASSLODE PROBLEM DIAG AT LOCAL DEALER IGNITION REPLACED AND KEYS REPROGRAMMED COST $398.60 .STILL HAVE PROBLEM THAT WE TOOK CAR TO DEALER IN FIRST PLACE FOR. DEALER CAN NOT FIX PROBLEM WHAT DO WE DO THIS IS UNSAFE FOR WIFE AND YOUNG CHILD TO BECOME STRANDED ON A DAILY BASES. I HAVE DONE SOME RESEARCH AND HAVE COME TO FIND OUT THAT THIS IS AN ONGOING PROBLEM WITH THE PASSLOCK SYSTEMS FROM GM. WE HAVE ALSO HAD TO REPLACE THE INTAKE MANIFOLD GASKET AND HAVE SENSE LEARNED ABOUT THE ONGOING PROBLEMS WITH THE DEXCOOL COOLANT CAUSING GASKET FAILURE .WE NEED HELP. *TR
Engine and engine cooling, Exterior lighting, Mar 27, 2009
LOW COOLANT LIGHT KEPT COMING ON. HAD THIS CHECKED DURING AN OIL CHANGE AND OIL WAS FOUND IN THE COOLANT. INTAKE MANIFOLD GASKET WAS REPLACED FOR THE 2ND TIME. THE INTAKE MANIFOLD GASKET WAS PREVIOUSLY REPLACED 2 1/2 YEARS AGO. STARTING IN THE SPRING/SUMMER OF 2008 STARTED HAVING PROBLEMS WITH THE TURN SIGNALS ONLY WORKING PART OF THE TIME. THIS WAS CHECKED AT A DEALERSHIP AND I WAS TOLD THAT SINCE THE SIGNALS SEEMED TO WORK FINE FOR THEM AND THE PROBLEM COULDN'T BE REPRODUCED THEY WEREN'T ABLE TO DETERMINE WHAT WAS WRONG TO BE ABLE TO FIX IT. THE PROBLEM CONTINUES. *TR
Engine and engine cooling, Jan 16, 2009
MY CAR HAS AN ANTI-FREEZE LEAK AND I HAVE TO FILL IT ONCE A WEEK. I WENT TO CHEVY AND HAD A TEST DOWN ON IT. THE TEST SHOWED THAT MY LOW INTAKE GASKETS ARE BAD. CHEVY QUOTED ME $900.00 FOR FIX. *TR
Steering, Engine and engine cooling, Electrical system, Exterior lighting, Jan 6, 2009
TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. WHILE LEAVING THE HIGHWAY AT AN UNKNOWN SPEED, THE CONTACT NOTICED THAT THE TURN SIGNALS FAILED. THE FAILURE HAS OCCURRED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY COULD NOT DETERMINE THE CAUSE OF THE INTERMITTENT FAILURE. THE DEALER REPLACED THE UPPER AND LOWER HEAD GASKET SEAL, BUT THE FAILURE WAS NOT CORRECTED. THE RACK AND PINION FAILED AND WAS REPLACED IN 2006 AND AGAIN IN OCTOBER OF 2008. THE FAILURE MILEAGE WAS 30,000 AND CURRENT MILEAGE WAS 52,300.
Engine and engine cooling, Dec 17, 2008
THIS GM/ CHEVY MALIBU WAS DIAGNOSED TO REQUIRE A HEAD GASKET BECAUSE THE COOLANT LEAKED INSIDE THE ENGINE. AFTER A LITTLE RESEARCH ON THE INTERNET, THERE ARE SEVERAL COMPLAINTS OF OTHER OWNERS WITH THE SAME PROBLEM. *TR
Engine and engine cooling, Dec 2, 2008
2002 CHEVROLET MALIBU ENGINE SERVICE LIGHT STEADILY ON; INTAKE MANIFOLD GASKET LEAKS W/ENGINE COOLANT GOING INTO ENGINE. WAS NOTIFIED OF A CLASS ACTION LAWSUIT AGAINST CHEVROLET FOR MALIBU HAVING THIS PROBLEM, BUT IN ORDER TO OBTAIN SERVICE, THE OWNER MUST HAVE HAD THE PROBLEM AND INCURRED EXPENSE IN OBTAINING REIMBURSEMENT. THE COST OF REPAIRING THIS IS $1500. RESEARCH ON INTERNET INDICATES MANY OTHERS ARE HAVING SAME PROBLEM. *TR
Engine and engine cooling, Oct 21, 2008
THE CAR CONTINUE TO RUN HOT I AM IN THE PROCESS OF GETTING IT FIX I WAS TOLD THAT THERE IS A DEFECT WITH THE WATER PUMP AND THE ENGINE. THE WATER COMES OUT OF THE EXHAUST PIPE ON TO THE ENGINE. *TR
Engine and engine cooling, Sep 11, 2008
MY ABS SYSTEM OR BRAKES WHATEVER IT MIGHT OF BEEN MADE THE CAR EASILY HYDROPLAN. THE TIRES MADE A VIBRATING SOUND ALONG WITH VIBRATION THROUGH THE CAR. DUE TO THE FACT THAT IM A DECENT DRIVER I WAS ABLE TO MAINTAIN THE CAR VERY WELL AT TIMES MOST WOULDN'T. FURTHERMORE MY CAR STARTED OVERHEATING AT TIMES, MAKING IT VERY UNSAFE WITH WHOLE SYSTEM FAILURE LEADING UP TO THE LASTS DAY I DROVE IT. *TR
Engine and engine cooling, Jul 3, 2008
HAD TO REPLACE THE INTAKE MANIFOLD GASKET ON 2002 CHEVY MALIBU. WAS INFORMED BY SEVERAL MECHANICS THAT THIS IS A VERY COMMON PROBLEM. *TR
Engine and engine cooling, Mar 25, 2008
INTAKE MANIFOLD GASKET LEAKING,CAUSING CONTAMINATION OF ANTIFREEZE AND MOTOR OIL. REPAIRS COST MR $770 DOLLARS. IT SEEMS TO BE A COMMON PROBLEM ON 2002 CHEVROLET MALIBU'S. *TR
Engine and engine cooling, Feb 11, 2008
I FOUND OUT THAT MY INTAKE MANIFOLD IS LEAKING AND THAT GM KNEW ABOUT THIS PROBLEM WITH THE 02 MALIBU. WHEN I CALLED TO ASK ABOUT IT THEY SAID THAT MY VIN # WAS NOT INCLUDED EVEN THOUGH I AM HAVING THE SAME PROBLEM. *TR