2002 Chevrolet Malibu
Problems, recalls and owner-reported issues
Electrical system is the leading concern among 596 owner complaints filed for this model year. This is the 17th highest complaint count among 26 Malibu model years with reports.
Of the 2002 reports, 20 involved a crash and 1 involved a fire. 20 people were injured.
What owners report most often
Recalls and investigations
Electrical system, ignitionJul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Campaign 14V400000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Fuel system, other, storage, tank assembly, pressure relief devicesMar 12, 2007
CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.
FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.
DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.
Campaign 07E021000 on NHTSA.gov
Exterior lighting, headlightsApr 10, 2002
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.
LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.
DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.
Campaign 02V107000 on NHTSA.gov
Representative owner complaints: service brakes
58 reports, newest first. Show all
Service brakes, Hydraulic, Exterior lighting, Oct 13, 2005
MY TURN SIGNALS WORK WHENEVER THEY FEEL LIKE IT. THIS HAS BEEN GOING ON FOR ABOUT 8 MONTHS NOW AND IT SEEMS TO BE GETTING WORSE. SOMETIMES YOU CAN HEAR THE TURN SIGNAL BUT THE LIGHT IS NOT ACTUALLY ON. ALSO, I HAVE HAD TO REPLACE MY ROTORS ON THE CAR THREE TIMES ALL READY AND THE CAR IS NOT EVEN THREE YEARS OLD YET. I AM QUITE UPSET BECAUSE BETWEEN THE TURN SIGNALS AND THE BRAKES I AM AT A HIGH RISK FOR AN ACCIDENT. I HAVE A THREE YEAR OLD DAUGHTER AND EVERYDAY I GET IN THE CAR AND DRIVE WITH HER I AM PUTTING BOTH OF OUR LIVES AT RISKS. I CAN'T BELIEVE THAT IT IS THREE YEARS AND YET THERE HAS BEEN NO RECALL ON EITHER OF THESE POTENTIALLY LIFE ENDANGERING ISSUES WHEN THERE HAS BEEN PROBLEMS WITH AT LEAST ONE OF THESE ISSUES ON PREVIOUS MODELS. WHAT IS WRONG WITH THIS PICTURE?? *JB
Suspension, Service brakes, Hydraulic, Fuel system, Gasoline, Visibility, Sep 7, 2005
I PURCHASED MY 2002 MALIBU NEW AND HAVE HAD THE BRAKES REPLACED FOUR TIMES AND AM ON MY THIRD SET OF ROTORS. AT 54000 MILES THE WHEEL BEARING AND CONTROL ARM BUSHINGS HAD TO BE REPLACED. TWO WEEKS LATER THE FUEL PUMP HAD TO BE REPLACED ALSO. THE PASSENGER SIDE REAR WINDOW CAN'T BE DOWN BECAUSE LAST TIME WE HAD A ROUGH TIME GETTING IT TO GO BACK UP.*JB
Service brakes, Air, Electrical system, Other or unspecified, Aug 23, 2005
NO INCIDENTS, CRASHES OR INJURY'S WHILE IN MY POSSESSION. THE 2002 CHEVY MALIBU I BOUGHT USED IN 2004 ONLY HAD 11,000 MILES ON IT. IT WAS A GOVERNMENT USED CAR. SEVERAL MONTHS AFTER BUYING THE CAR THE BLINKERS STOPPED WORKING AND THEN BEGAN WORKING AGAIN. THEY NOW WORK WHEN THEY WANT TO WORK. NOW, ALMOST A YEAR LATER AT 41,000 MILES THE HORN BLOWS A SHORT BEEP ANYTIME. THE CAR MAY BE RUNNING OR NOT, THERE MAY NOT BE ANYONE EVEN IN THE CAR. THIS HAS BEEN GOING ON FOR ABOUT A MONTH AND A HALF AND NOW THERE IS A BEEPING TONE INSIDE THAT I HAVE NOT IDENTIFIED. IT DOESN'T DO IT CONSTANTLY BUT I NOTICE IT WHEN I START THE CAR. IT IS A SHORT "ALERT" BEEP, KIND OF LIKE AN ALARM. IT BEEPS ONCE, PAUSE, AND THEN ABOUT THREE TIMES PAUSE AND THEN ONCE MORE. JUST WONDERING IF THERE WERE ANY RECALLS FOR THIS AS THE WARRANTY IS NOT IN AFFECT ANY LONGER. IN ADDITION TO THESE THERE HAS BEEN ABOUT THREE OCCASIONS WHERE MY CAR HESTITATED WHEN STARTING KIND OF LIKE THE BATTERY WAS DRAINED. COULD THIS BE FROM THE HORN BLOWING ALL DAY AND NIGHT? HAVE ALSO REPLACED BRAKES MORE OFTEN THAN I THOUGHT I SHOULD.
Service brakes, Air, Fuel system, Other, Electrical system, Exterior lighting, Air bags, Jul 25, 2005
IN 2002, I BOUGHT A 2002 CHEVY MALIBU. SINCE THEN IT'S BEEN GIVING ME A LOT OF PROBLEMS. THE FIRST PROBLEM WAS THE WATER FOUND IN BOTH TAIL LIGHTS; THIS WAS UNDER WARRANTY. THEN THERE WAS WATER COMING IN THE DRIVER SIDE WINDOW, THE BRAKES, AND THE TORQUE NEEDING TO BE REPROGRAMMED. THEN IT WAS THE HEADLIGHTS GOING OUT AND I GOT THEM REPLACED AT A WALMART; MIND YOU, SINCE THE 1ST PROBLEM, NONE OF THIS HAS BEEN UNDER WARRANTY. NOW IT'S THE AIRBAG GONE BAD, COOLING SYSTEM GONE BAD, AND THE BRAKES AGAIN, ALONG WITH A FUEL PUMP. THE CALIPERS HAVE TO BE REPLACED STILL, THE AIRBAG NEEDS TO BE CHECKED OUT, AND THE CAR IS IN THE SHOP NOW TO DIAGNOSE WHAT IS WRONG WITHIN THE FUELING SYSTEM THAT MAKES THE CAR NOT START. OH! I ALMOST FORGOT, I PURCHASED A BATTERY 2 WEEKS AGO BECAUSE THAT WENT OUT. I ALWAYS STAY ON TOP OF MY SERVICE FOR THE CAR. THIS CAR IS 3 YEARS OLD AND I BOUGHT IT NEW OFF THE LOT. IT SUCKS!
Service brakes, Hydraulic, Jun 6, 2005
DT: FRONT LOADED CALIPERS ARE NOT WORKING PROPERLY. INBOARD PADS ARE WORN AT 100 PERCENT, AND THE OUTBOARD ARE WORN AT 50 PERCENT.TIRES WERE SQUEAKING WHEN BRAKES WERE APPLIED, AND THEN A CONSTANT SQUEEK WHILE DRIVING. CONTINUED DRIVING MAKES IT WORSE. CALLER IS CONCERNED ABOUT NOT GETTING A WARNING LIGHT TO TELL HER SHE HAS A PROBLEM. CALLER WAS TOLD A WARNING LIGHT WILL NOT COME ON FOR THE BRAKE PADS BEING WORN. IF CALIPER IS NOT FIXED THE PADS WILL BE WORN AT SAME RATE. TIRES PLUS TOLD HER THIS. DEALER TOLD CALLER THEY NEVER HEARD OF CALIPERS CAUSING BRAKE PAD PROBLEMS. MANUFACTURER HAS NOT BEEN CONTACTED YET. *AK
Suspension, Service brakes, Hydraulic, May 27, 2005
DT: IN AUGUST 2004 CONSUMER HAD RIGHT AND LEFT WHEEL BEARING AND HUB ASSEMBLIES REPLACED. NOW THE ABS ACTIVATES AT LOW SPEEDS. THIS HAPPENS ALL THE TIME. NOW CONSUMER IS TOLD BY THE DEALER THAT THE RIGHT WHEEL BEARING AND HUB ASSEMBLY NEEDS TO BE REPLACED AGAIN. MANUFACTURER WAS CALLED AND THEY SAID THE PART THEY PUT IN LAST AUGUST WAS UNDER A 12 MONTH OR 12000 MILE WARRANTY AND CONSUMER HAD TO PAY TO HAVE THE PROBLEM FIXED. *TT
Service brakes, Hydraulic, May 6, 2005
DC: HIS BRAKES DO NOT WORK CORRECTLY. WHEN YOU STOP THE ABS SYSTEM KICKS IN, THE PEDAL JERKS BACK AND FORTH. THE VEHICLE DOES NOT WANT TO STOP CORRECTLY. *AK
Steering, Service brakes, Air, Fuel system, Gasoline, Electrical system, Latches/locks/linkages, Interior lighting, Apr 26, 2005
WE BOUGHT OUR ASTRO VAN IN 2001, IT HAS BEEN IN THE SHOP ABOUT 22 OR 23 TIMES. MOST OF THEM MAJOR THINGS NEEDING TO BE FIXED OR REPLACED.*AK
Service brakes, Hydraulic, Apr 8, 2005
I JUST BOUGHT A USED MALIBU LS 2002. THREE DAYS LATER MY ABS BRAKE LIGHT COMES ON AFTER I HEAR SOME VIBRATING NOISE WHILE DRIVING. I HAVE TAKEN IT TO THE DEALER AND HE SAYS THERE IS NO PROBLEM. NOW EVERYTIME I START UP MY CAR AFTER 5 MINUTES THE ABS LIGHT COMES ON.*AK
Service brakes, Hydraulic, Dec 22, 2004
MY 2002 CHEVY MALIBU (3 YRS OLD, JUST OUR OF FACTORY WARRANTY) WITH 33,000 MILES HAD THE FRONT LEFT BRAKE SEIZE UP. I LIMPED IT TO THE DEALER, HALF A MILE AWAY FROM MY HOUSE. BY THE TIME I GOT THERE, THE FRONT LEFT BRAKES WERE SMOKING. I WAS TOLD THAT THE CALIPER SEIZED UP BECAUSE THE PADS WERE TOO WORN. ALSO THAT THE PADS ON THE LEFT WERE WORN ALSO. THE CHEVY DEALER SAID I NEEDED TO HAVE ROTORS TURNED ON BOTH WHEELS, CALIPERS REPLACED ON BOTH WHEELS, AND NEW PADS & CALIPER BOLTS. TOTAL COST $784 NOT COVERED BY THE EXTENDED WARRANTY THAT I PAID $1250 FOR WHEN I BOUGHT THE CAR. THE WEAR INDICATORS GAVE VERY LITTLE WARNING THAT THE BRAKES WERE WARN. I HAD THE BRAKES INSPECTED A YEAR AGO (9000 MILES AGO) AND WAS TOLD THEY WERE FINE. I CAN UNDERSTAND TURNING THE ROTORS. I EXPECT TO PAY FOR PADS. BUT REPLACING THE CALIPERS ON BOTH WHEELS? DID I JUST GET TAKEN FOR A RIDE BY MY CHEVY DEALER? I HAVE SEEN LOTS OF REPORTS ABOUT PREMATURE BRAKE WEAR ON MALIBU. WHAT ARE MY OPTIONS? I HAVE ALREADY PAID FOR THE REPAIR. *JB
Service brakes, Hydraulic, Sep 28, 2004
WHILE APPLYING THE BRAKES PEDAL WENT TO THE FLOOR. A LOUD GRINDING NOISE WAS HEARD COMING FROM THE FRONT. DRIVER TOOK VEHICLE TO DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT THAT BRAKE PADS AND ROTORSA NEEDED TO BE REPLACED. *AK
Service brakes, Hydraulic, Equipment, Aug 31, 2004
WHEN THE BRAKES WERE APPLIED, THE BRAKE PEDAL PULSATED, WHICH CAUSED THE CONSUMER TO EXPERIENCE EXTENDED STOPPING DISTANCE. THE CONSUMER TOOK THE VEHICLE TO THE DEALER FOR INSPECTION AND THE MECHANIC DETERMINED THAT THE BRAKE CALIPER FAILED. *AK THE RADIO WAS INOPERATIVE. *SC *JB
Service brakes, Hydraulic, Jul 20, 2004
WHEN THE BRAKES WERE APPLIED, THE STEERING WHEEL VIBRATED HARD. THE VEHICLE IS NOW ON IT'S THIRD REPAIR FOR BRAKE ROTORS. PLEASE PROVIDE DETAILS. *JB
Service brakes, Hydraulic, Jul 13, 2004
BRAKES 2001 MALIBU CHEV. 35,000 MILES BRAKES AND ROTORS REPLACED 4 TIMES. *LA
Service brakes, Hydraulic, Jun 10, 2004
WHILE DRIVING, (ABS) BRAKING LIGHT APPEARED ON THE DASHBOARD AND REMAINED ON. THE DRIVER WAS ABLE TO DRIVE THE VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED ABS BRAKE MONITOR NEEDED REPLACEMENT. *AK
Service brakes, Hydraulic, Jun 3, 2004
PREMATURE BRAKE AND ROTOR WEAR ON 2002 MALIBU , FRONT BRAKES REPLACED TWICE IN 2 YEARS AT ABOUT 17,000 AND 34,000 MILES. *JB
Service brakes, Hydraulic, May 5, 2004
VEHICLE STARTED PRODUCING A HIGH PITCHED SQEAK/SQUEAL WHEN TURNING TO THE LEFT AFTER 26000 MI. TOOK CAR TO DEALER AND WAS INFORMED THAT THE BRAKE PADS NEEDED TO BE REPOLACED AND THE ROTORS NEEDED TO BE TURNED. DEALER ADVISED THAT THE BRAKE PADS WENT DUE TO MY DRIVING HABITS, HOWEVER NONE OF THE OTHER NEW VEHICLES I'VE OWNED IN THE PAST 10 YEARS HAVE HAD TO HAVE THE PADS REPLACED UNTIL AT LEAST 50000 MI. DEALER DISAGREED AND TOLD ME THAT I HAD TO PAY FOR THE ENTIRE JOB, I ARGUAED AGAIN AND FINALLY GOT THE DEALER TO AT LEAST PAY FOR THE TURNING OF THE ROTORS. WORK HAS NOT BEEN DONE YET DUE TO SCHEDULING PROBLEM.*AK
Service brakes, Hydraulic, Exterior lighting, May 2, 2004
2002 CHEVROLET MALIBU. TURN SIGNAL SWITCH OPERATES INTERMITTENTLY -- SYMPTOMS ARE IDENTICAL TO 2000-2001 MY, WHICH WAS RECALLED AT 03V327000. HAS BEEN LIKE THIS FOR A COUPLE OF MONTHS BUT HAS GOTTEN WORSE.*AK ABS LIGHT IS ON ALL THE TIME.
Service brakes, Hydraulic, Apr 8, 2004
PULSATING AND GRINDING NOISES AT 10,000. DEALER REPLACED ROTORS AND PADS UNDER WARRANTY. SAME THING AT 21,000. NOW AT 31,000, SAME PROBLEM. NOW DEALER SAYS THEY CAN ONLY TURN ROTORS UNDER WARRANTY AND I HAVE TO PAY FOR PADS AND LABOR. REPLACING ROTORS AND BRAKE PADS EVERY 10,000 MILES IS NOT NORMAL WEAR AND TEAR. THERE IS SOMETHING WRONG WITH THE BRAKE SYSTEM ON THESE CARS. GM NEEDS TO FIX THE ROOT OF THIS PROBLEM ON THE MALIBU.*AK
Service brakes, Air, Apr 6, 2004
WHILE DRIVING AT ANY SPEED THE VEHICLE VIBRATES. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE DEALER INFORMED THE DRIVER THAT THE BRAKES AND ROTORS NEEDED TO BE REPLACED THE PROBLEM STILL OCCURS. *MR
Service brakes, Hydraulic, Apr 5, 2004
THE VEHICLE HAS A NONCONFORMITY, THE FRONT BRAKES. (NAR) *PH PREMATURE WEAR OF THE BRAKE PADS CAUSED THE ROTOR TO WARP. DEALERSHIP HAS ATTEMPTED TO REPAIR THIS MALFUNCTION, BUT FAILED. *CB *JB
Service brakes, Hydraulic, Feb 20, 2004
BRAKES ON 2002 MALIBU PADS WEAR UNEVEN ROTORS WORN UNEVEN CALALIPERS ARE NOT WORKING RIGHT. CHEVY WON'T TAKE CARE OF PROBLEM.*AK
Service brakes, Hydraulic, Jan 15, 2004
BRAKE ROTORS WERE SO THIN AFTER LESS THAN 30K COMMUTER MILE THAT THEY HAD TO BE REPLACED. DEALERSHIP JUST TOLD ME THAT ROTORS WERE CONSUMABLES.
Service brakes, Hydraulic, Tires, Wheels, Other or unspecified, Jan 15, 2004
THE ROTORS ON THIS VEHICLE WARPED WITHIN THE FIRST YEAR AND CONTINUE TO WARP EVERY TWO TO FOUR MONTHS. THIS IS CAUSING WEAR ON THE BRAKES WHICH HAD TO BE REPLACED AT 21338 MILES AT MY COST AND AGAIN AT 31474 MILES AT THE DEALERS COST.
Service brakes, Hydraulic, Dec 4, 2003
THE BRAKES FAILED AT 13000 MILES CREATING A SAFETY ISSUE FOR MYSELF AND FAMILY. THEY WERE DEFECTIVE AND WORN DOWN TO NOTHING, CREATING AN UNSAFE STOPPING CONDITION FOR MYSELF AND FAMILY. *NLM