2001 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 730 owner complaints filed for this model year. This is the 14th highest complaint count among 26 Explorer model years with reports.
Of the 2001 reports, 97 involved a crash and 41 involved a fire. 96 people were injured and 10 people died.
What owners report most often
Recalls and investigations
Vehicle speed controlOct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 09V399000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Seats, front assembly, reclinerAug 5, 2003
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH HIGH BACK SEATS, THE UPPER BOLT ON THE DRIVER'S SIDE HIGH BACK SEAT, THAT ATTACHES THE SEAT RECLINER MECHANISM TO THE SEAT BACK FRAME, COULD FRACTURE. IF THE BOLT FRACTURES AND DOES NOT JAM IN THE SEAT BACK FRAME, THE SEAT BACK MAY RECLINE UNTIL IT MAKES CONTACT WITH AN OBJECT BEHIND THE SEAT, SUCH AS THE SECOND ROW SEAT CUSHION.
THE DRIVER COULD POTENTIALLY LOSE CONTACT WITH THE STEERING WHEEL OR FOOT PEDALS DURING SUCH AN EVENT, INCREASING THE RISK OF A CRASH.
DEALERS WILL REPLACE THE DRIVER SEAT UPPER BOLT WITH A METAL SPACER AND BOLT. IN ADDITION, SEATS WITH TUBULAR BACK FRAMES WILL HAVE THE FULLY THREADED LOWER RECLINER BOLT REPLACED WITH A PARTIALLY THREADED BOLT. OWNER NOTIFICATION BEGAN ON AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 03V281000 on NHTSA.gov
Vehicle speed control, cablesAug 5, 2003
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL AND 4.0L SOHC ENGINES, IF THE STRAND COVER ON THE SPEED CONTROL CABLE BECOMES FLARED AT THE END, THE SPEED CONTROL CABLE MAY BIND WHEN THE SPEED CONTROL IS ACTIVATED.
THE THROTTLE RETURN SPRING FORCE MAY NOT BE SUFFICIENT TO OVERCOME THE BINDING CONDITION WHEN THE SPEED CONTROL IS DISENGAGED. BRAKING FUNCTION WOULD BE MAINTAINED THOUGH STOPPING DISTANCES MAY BE INCREASED.
DEALERS WILL INSPECT THE SPEED CONTROL CABLE AND, IF NECESSARY, REPLACE IT. OWNER NOTIFICATION BEGAN AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 03V280000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Tires, tread/beltMay 22, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.
SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.
THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.
Campaign 01X001000 on NHTSA.gov
Equipment, other, labelsOct 17, 2000
VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF PART 567.4, "CERTIFICATION." THESE VEHICLES WERE SHIPPED FROM THE ASSEMBLY PLANT WITHOUT SAFETY CERTIFICATION LABELS.
INCORRECT TIRE INFLATION PRESSURE COULD RESULT IN TIRE TREAD SEPARATION, INCREASING THE RISK OF A CRASH.
DEALERS WILL REPLACE THE CERTIFICATION LABELS.
Campaign 00V313000 on NHTSA.gov
Representative owner complaints
730 reports, newest first.
Steering, Sep 25, 2014, crash
TL* THE CONTACT OWNS A 2001 FORD EXPLORER SPORT TRAC. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 45 MPH, THE STEERING WHEEL SEIZED WITHOUT WARNING. AS A RESULT, THE CONTACT CRASHED INTO A POLE. THE CONTACT SUSTAINED INJURIES TO THE CHEST AND ANKLE THAT REQUIRED MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 155,000.
Suspension, Aug 28, 2014
VEHICLE BODY MOUNTS HAVE DRIED OUT AND CRUMBLES WHEN TOUCHED. THIS DETERIORATION CAUSES THE BODY TO RIDE ON TOP OF THE FRAME WHICH COULD EVENTUALLY RESULT IN OTHER VEHICLE DAMAGE AND POSSIBLE SAFETY ISSUES. THE WORSE I HAVE SEEN ON A FORD. *TR
Suspension, Aug 22, 2014
AS MANY OTHER OWNERS OF THE FORD EXPLORER SPORT HAVE COMPLAINED ABOUT, THERE IS A VERY LOUD BANGING COMING FROM THE REAR END OF MY SUV WHENEVER I DRIVE OVER EVEN THE SLIGHTEST BUMP OR ROUGH ROAD. I HAVE REPLACED THE SHOCKS BUT IT DID NOT MAKE ANY DIFFERENCE TO THIS PROBLEM. IT STILL IS SO LOUD AND THE RIDE REMAINS VERY ROUGH. I NOW UNDERSTAND THAT THE BODY MOUNT BUSHINGS HAVE DETERIORATED AND WILL NEED TO BE REPLACED TO IMPROVE THE RIDE AND MAKE THE VEHICLE SAFE TO DRIVE AGAIN. *TR
Suspension, Structure, Aug 11, 2014
2001 FORD EXPLORER SPORT. DURING NORMAL DRIVING, A REAR RATTLE/ BANGING NOISE WOULD OCCUR WHEN GOING OVER ROUGH ROAD OR OVER BUMPS. THIS HAS PROGRESSIVELY GOTTEN WORSE OVER TIME. INVESTIGATION AND INSPECTION OF THE VEHICLE HAD REVEALED THAT ALL THE BODY/FRAME MOUNT BUSHINGS HAVE DETERIORATED TO THE POINT THAT THEY WERE CRUMBLING, LEAVING NO SUPPORT/CUSHION BETWEEN BODY AND FRAME. THIS COULD POTENTIALLY MAKE THE VEHICLE UNSAFE AS THERE WOULD BE NO SUPPORT FOR THE BODY, CAUSE EXCESSIVE BODY MOVEMENT AND A SHIFT IN THE VEHICLE WEIGHT DYNAMICS. THIS ISSUE HAS ALREADY BEEN REPORTED IN SEVERAL VEHICLE SAFETY COMPLAINTS PRIOR TO MINE. *TR
Suspension, Aug 4, 2014
A CLUNKING NOISE UNDER THE PASSENGER SEAT. IN LOOKING AT IT, IS SEEMS THERE IS A WORN BODY BUSHING. INVESTIGATION ON THE WEB SHOWS SEVERAL INCIDENCES OF SOMETHING LIKE THIS. THE NOISE HAS GOTTEN WORSE, THE VEHICLE NOW HAS 54000 MILES ON IT.I AM THE ORIGINAL OWNER. *TR
Structure, Jun 28, 2014
WHEN I HAD MY VEHICLE INSPECTED I WAS INFORMED THE BODY MOUNTS WERE ALMOST ALL RUSTED OUT AND THERE IS A DANGER THE BODY COULD COME LOOSE. ITS EASY TO PICTURE WHAT COULD HAPPEN IT THIS OCCURRED IN A 60 MPH CURVE ON INTERSTATE. MECHANICS TELL THIS IS UNHEARD OF IN ANY OTHER VEHICLES EXCEPT FORD EXPLORER SPORT TRACS MODEL YEARS 2001 THRU 2005. IF THIS ISNT A HAZARD I DONT KNOW WHAT IS. ITS EVIDENT THIS PARTS ARE JUNK AND FORD DID NOTHING TO CORRECT IT. STARTING IN 2006 THIS PROBLEM NO LONGER EXISTED. *TR
Power train, Jun 21, 2014
I TOOK MY CAR TO ASTORIA FORD LATE LAST YEAR, BECAUSE IT WAS STALLING AND LOSING POWER. THE CHARGED ME ALMOST $1,000.00 AND THE PROBLEM PERSISTS. THE O/D ON OFF LIGHT WILL STOP AND START. WHEN IT COMES ON WHICH JUST STARTED TODAY, THE CAR IN ANY GEAR WHILE ONLY GO FORWARD. IN REVERSE AND NEUTRAL, ONLY FORWARD. AS A POLICE OFFICER THIS IS VERY DANGEROUS, AND I CANNOT DRIVE THE VEHICLE. MANY HAVE SUBMITTED COMPLAINTS ABOUT THIS TO FORD, THEY CALL IT A PHANTOM PROBLEM. I HOPE THIS PHANTOM PROBLEM DOES NOT OCCUR IN FRONT OF A DAY CARE. *TR
Service brakes, Jun 19, 2014
TL* THE CONTACT OWNS A 2001 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE ANTI LOCK BRAKING SYSTEM SUDDENLY MALFUNCTIONED AND THE VEHICLE FAILED TO STOP. THE CONATCT HAD TO ENGAGE THE EMERGENCY BRAKE TO STOP THE VEHICLE. THE CONTACT INDICATED THAT THE DEFECT OCCURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO WAS UNABLE TO DIAGNOSE THE DEFECT. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 100,000.
Suspension, Structure, Other or unspecified, Jun 15, 2014
ALL BODY BUSHINGS WERE DEFECTIVE AND HAD TO BE REPLACED. THE BUSHINGS WERE DESICCATED AND HAD CRUMBLED AWAY. THIS MADE THE VEHICLE UNSAFE WHEN CORNERING AS THERE WAS NOTHING TO SUPPORT THE WEIGHT OF THE BODY BETWEEN IT AND THE FRAME CAUSING EXCESSIVE MOVEMENT AND COMPROMISE OF CENTER OF GRAVITY. ACCORDING TO THE MECHANIC WHO REPLACED MY BUSHINGS, HE HAD SEEN THIS DEFECT ON ALL THE VEHICLES OF THIS MAKE AND MODEL YEAR. HE SAID THAT IT WAS NOT A PROBLEM ON THE 1998 FORD EXPLORER SPORT. I WENT TO A LOCAL JUNK YARD AND LOOKED AT SEVERAL FORD EXPLORER SPORTS AND NOTICED THE SAME DEFECT ON ALL THE 2001 MODEL YEARS. THE 1998 MODEL YEAR HAD BUSHINGS THAT WERE STILL IN GOOD CONDITION. *JS
Suspension, Jun 9, 2014
2001 FORD EXPLORER SPORT. CONSUMER WRITES IN REGARDS TO BUSHING PROBLEMS. *SMD THE CONSUMER STATED THE BUSHINGS DISINTEGRATED. THE COST TO REPLACE THEM, WAS $2000. *JB
Suspension, Jun 4, 2014
FORD EXPLORERS MANUFACTURED IN 2001 WERE EQUIPPED WITH DEFECTIVE ENGINEERED BODY TO FRAME BUSHINGS WHICH HAVE COMPLETELY DETERIORATE AND JUST AS EASILY CRUMBLED IN YOUR HAND, NOW, BUT BEGIN DETERIORATING ONLY A FEW SHORT YEARS FROM WHEN NEW. FORD STOPPED USING THIS STYLE MANUFACTURED MOUNT BUSHINGS AFTER THESE FEW MANUFACTURING YEARS BECAUSE THEY KNEW THEY WERE DEFECTIVE. I'VE SPOKEN TO MANY EXPLORER OWNERS WHO HAVE THIS EXACT SAME PROBLEM , AND THOSE I ASK TO LOOK UNDER THEIR VEHICLES, WHICH ARE NOT A VISIBLE DEFECT UNLESS UNDER THE CAR AND HANDS-ON INSPECTION, ALSO FOUND THIS PROBLEM. MY VEHICLE IS IN LIKE-NEW CONDITION OTHERWISE AND HAS ALWAYS BEEN GARAGED IN THE STATE OF FLORIDA. THESE BODY TO MOUNT BUSHINGS, WHEN DETERIORATED CAUSE SERIOUS SAFETY PROBLEMS TO EXPLORER DRIVERS AND ALL OTHERS DRIVING IN OTHER VEHICLES, DUE TO UNEXPECTED SWAYING AND OR BOUNCING POSSIBLY CAUSING THE VEHICLE TO CRASH AND CAUSE SERIOUS INJURY TO ANYONE DRIVING NEAR THE EXPLORERS. I BELIEVE, AND AM SURE, THAT THE MATERIAL MIX OF THE RUBBER/SILICONE BUSHINGS WAS COMPROMISED DURING MANUFACTURING AND THESE VEHICLES SHOULD IMMEDIATELY RECALLED TO REPLACE THESE BUSHINGS WHICH SHOULD LAST THE LIFETIME OF THE VEHICLE. CARS 40 PLUS YEARS OLD HAVE BODY TO FRAME BUSHINGS STILL IN GOOD CONDITION. FOR THESE BUSHINGS TO START DETERIORATING AFTER ONLY A FEW YEARS AND BEING COMPLETELY USELESS AT THIS AGE AND CONDITION OF VEHICLE IS UNHEARD OF. NOW IS THE TIME TO MAKE SURE ALL EXPLORER SPORT OWNERS IN THE 2001 PLUS OR MINUS VICINITY BE NOTIFIED BY FORD OF THIS DEFECT. PLEASE LOOK UNDER ANY EXPLORER SPORT MADE IN 2001 , AND YOU CAN CONFIRM MY FINDINGS. ALSO, HAVE A PRIVATE ENGINEER TEST THE BUSHING RUBBER/SILICONE MATERIALS USED IN THIS YEAR RANGE, AND I ASSURE YOU THEY WILL BACK MY CLAIM. *TR
Suspension, Structure, May 26, 2014
VEHICLE BODY MOUNTS HAVE DRIED OUT AND CRUMBLES WHEN TOUCHED. THIS DETERIORATION CAUSES THE BODY TO RIDE ON TOP OF THE FRAME WHICH COULD EVENTUALLY RESULT IN OTHER VEHICLE DAMAGE AND POSSIBLE SAFETY ISSUES. APPEARS THE PRODUCT WAS MADE OF SUBSTANDARD MATERIAL AND HAS BEEN WORN OUT FOR QUITE A FEW YEARS. *TR
Engine, May 5, 2014
TL* THE CONTACT OWNS A 2001 FORD EXPLORER. THE CONTACT STATED THAT WHILE REVERSING INTO A PARKING SPACE, THE VEHICLE LUNGED FORWARD WITHOUT WARNING. THE VEHICLE WAS NOT TAKEN TO A DEALER OR INDEPENDENT MECHANIC. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE CURRENT AND FAILURE MILEAGE WAS 26,500.
Vehicle speed control, May 3, 2014
MY WIFE WAS DRIVING ON A RESIDENTIAL ROAD AROUND 30 MPH WHEN SHE ATTEMPTED TO BRAKE. SHE WAS UNABLE TO STOP THE VEHICLE BY BRAKING. SHE SAID THE TRUCK WAS BUCKING WILDLY AS THOUGH IT WAS ATTEMPTING TO MAINTAIN IT'S 30 MPH SPEED. SHE PUT IT IN NEUTRAL AND PULLED OVER YET THE TRUCK CONTINUED TO IDLE AS THOUGH IT WERE DRIVING 30 MILES PER HOUR. SHE TURNED THE VEHICLE OFF. I ARRIVED 15 MINUTES LATER AND WITHOUT TOUCHING THE GAS PEDAL TURNED THE VEHICLE ON AND IT IMMEDIATELY REV'D AS SHE DESCRIBED SO I SHUT IT OFF. I THEN PUMPED THE GAS PEDAL (WITH THE TRUCK IN THE OFF POSITION) ASSUMING IT MAY BE STUCK THEN RESTARTED THE VEHICLE. IT STARTED AND SUBSEQUENTLY DROVE NORMALLY. I TOOK IT TO MY MECHANIC AND HE DISCOVERED NOTHING. NOTHING IN THE COMPUTER HISTORY AND NOTHING WRONG WITH THE SPEED SYSTEM (PEDAL, CABLE, THROTTLE, THROTTLE BODY...) I DID SOME RESEARCH ON-LINE AND DISCOVERED AN NHTSA REPORT (NHTSA ACTION NUMBER : PE05037) OF A POSSIBLE BAD SPEED CONTROL CABLE FOR THIS VEHICLE WHERE THE TEFLON COVER COULD COMES OFF AND BIND AT THE GAS PEDAL HOLDING THE PEDAL OPEN AND UNABLE TO RETRACT. WE ATTEMPTED TO LOCATE THE REPLACEMENT CABLE ONLY TO FIND THAT FORD NO LONGER MAKES THE ORIGINAL OR THE REPLACEMENT WHICH WE FIND UTTERLY UNBELIEVABLE. NO MORE EXIST ANYWHERE IN THE US. I CAN FIND PARTS FOR MY 1992 FORD MUSTANG EASIER. NOT SURE WHY THEY STOPPED MAKING THE CABLE WHICH MAKES THIS MORE INTERESTING. MY NEXT STEP IS TO HAVE MY MECHANIC REMOVE THE CABLE TO SEE IF THERE IS A TEFLON BUILD UP NEAR THE GAS PEDAL. NOTE: WE HAVE NO CLEAR PROOF THAT THE CABLE IS THE ISSUE YET AT THIS POINT THE FACT THAT IT CLEARED WHEN I PUMPED THE GAS PEDAL WITH THE VEHICLE IN THE OFF POSITION LEAVES SUSPICION THAT THIS COULD BE THE SAME ISSUE NOTED IN THE NHTSA PE05037 REPORT. *TR
Power train, Apr 21, 2014
FOR THE SECOND TIME, THE VEHICLE'S TRANSMISSION FAILED, LEAVING THE VEHICLE COMPLETELY POWERLESS WHILE DRIVING. THE TRANSMISSION ALSO FAILED AT APPROXIMATELY 70,000 MILES IN 2006, AGAIN WHILE DRIVING THE VEHICLE IN TRAFFIC. IN BOTH CASES, I, AS THE DRIVER, WAS NEARLY INVOLVED IN ACCIDENTS WITH OTHER VEHICLES BECAUSE OF THE COMPLETE LOSS OF THE TRANSMISSION POWER TRAIN. THE VEHICLE ALSO GAVE NO WARNING OF THE FAILURE PRIOR TO THESE EVENTS. IT IS MY UNDERSTANDING THAT THIS HAS BEEN A LONG-STANDING DESIGN DEFECT WITH FORD EXPLORERS, WITH A HIGH NUMBER OF VEHICLES FROM THE EARLY 2000S SUFFERING SIMILAR TRANSMISSION FAILURES. THIS IS BOTH DANGEROUS AND, I BELIEVE, A DEFECT THAT COULD CAUSE INJURY AND/OR DEATH.. I ALSO WISH TO ADD THAT THIS VEHICLE, WHICH IS 4 WHEEL DRIVE AND INCLUDES A FACTORY INSTALLED TOWING PACKAGE, HAS ONLY OCCASIONALLY BEEN USED FOR TOWING A BOAT (2X PER YEAR) AND IS SELDOM USED IN ITS 4 WHEEL DRIVE CAPACITY (ONLY ON SNOW COVERED ROADS 2-3 TIMES PER YEAR). THE VEHICLE HAS BEEN WELL MAINTAINED. THE COST OF THE REPAIRS IN EACH CASE WAS OVER $2,000. *TR
Steering, Service brakes, Mar 9, 2014, crash
MY PURCHASED NEW $30,000 2001 FORD 2 DOOR EXPLORER SPORT DIES OFTEN CAUSING NO BRAKES OR STEERING. IN 2001, IT DIED AND ROLLED OVER WITH NO STEERING OR BRAKES WHEN MY WIFE WAS DRIVING HOME, LEAVING HER STRANDED UPSIDE DOWN. FORD WOULD NOT RESPOND AND LOCAL DEALERS WOULD NOT OR COULD NOT SOLVE THE PROBLEM. IT STILL DIES AND ALL RECALLS WERE PRESUMABLY DONE, INCLUDING THE FIRESTONE TIRES WHICH WERE THE BEST PART OF THE VEHICLE. NUMEROUS LETTERS TO FORD WERE NEVER ACKNOWLEDGED. I WOULD LIKE TO HAVE A REFUND ON THIS VEHICLE. CAN YOU HELP ME? *TR
Power train, Electrical system, Exterior lighting, Feb 23, 2014
AS WITH SO MANY EXPLORERS I HAVE READ ABOUT, MY O/D LIGHT COMES ON AND FLASHES. I LOSE ALL POWER DURING INITIAL ACCELERATION AND THEN THE TRUCK SHOOTS OFF LIKE A ROCKET. IF I TURN THE IGNITION OFF, THE LIGHT RESETS AND THE VEHICLE IS OK FOR A WHILE UNTIL THE LIGHT AS WITH SO MANY EXPLORERS I HAVE READ ABOUT, MY O/D LIGHT COMES ON AND FLASHES. I LOSE ALL POWER DURING INITIAL ACCELERATION AND THEN THE TRUCK SHOOTS OFF LIKE A ROCKET. IF I TURN THE IGNITION OFF, THE LIGHT RESETS AND THE VEHICLE IS OK FOR A WHILE UNTIL THE LIGHT COMES ON AGAIN. I HAD THE CODES READ AND IT CAME UP A SOLENOID PROBLEM. I HAD THEM REPLACED AND TEN MILES FROM THE LOT, THE LIGHT CAME ON AGAIN. I HAVE READ THAT THIS IS A KNOWN ISSUE FROM FORD, BUT THEY HAVE YET TO ACT ON THIS ISSUE. COMES ON AGAIN. I HAD THE CODES READ AND IT CAME UP A SOLENOID PROBLEM. I HAD THEM REPLACED AND TEN MILES FROM THE LOT, THE LIGHT CAME ON AGAIN. I HAVE READ THAT THIS IS A KNOWN ISSUE FROM FORD, BUT THEY HAVE YET TO ACT ON THIS ISSUE. I TOOK IT TO THE FORD SHOP AND THEY TOLD ME THAT THEY HAVE FIXED SEVERAL AND THEY GO RIGHT BACK OUT IT WAS A WASTE OF MY TIME.. DOES SOMEONE HAVE TO GET KILLED BEFORE U ALL FIX THIS IF U TRY TO TAKE OFF AND IT SLIPS AND WILL NOT GO U CAN AND WILL GET HIT. *TR
Electrical system, Engine, Dec 18, 2013
ON SUNDAY THE NIGHT BEFORE THE INCIDENT THE VEHICLE WAS USED THAT DAY. IN THE AFTERNOON AROUND 3 PM IT WAS TAKEN TO GET GASSED UP FOR THE WORK WEEK. THE NEXT MORNING WAS CHILLY AND IT WAS STARTED TO WARM THE VEHICLE UP. HOWEVER, THE VEHICLE DIDN'T START AT ALL. THE DASH LIGHTS, INTERIOR-EXTERIOR LIGHTS ALL HAVE POWER TO INCLUDE POWER LOCKS AND WINDOWS. THE BATTERY TESTED GOOD, THE STARTER AND SOLENOID TESTED GOOD. THE WIRE TO THE SOLENOID FROM THE BATTERY HAS POWER. THE VEHICLE HAD NOT SHOWN SIGNS OF FAULTY STARTING. TWO TO 3 TIMES BEFORE THIS INCIDENT NONE OF THE LIGHTS WOULD WORK BUT THEN MIRACULOUSLY WORK AGAIN. WHEN THE LIGHTS WOULD WORK I'M MEAN THE HEADLIGHTS, LEFT AND RIGHT TURN SIGNAL, ETC. IT SEEMED THE ONE WAY TO GET THEM TO WORK AGAIN WOULD BE TO ADJUST THE STEERING WHEEL BUT THAT DIDN'T ALWAYS WORK. WHY IS THIS VEHICLE NOT STARTING WHEN THE DAY BEFORE IS WAS WORKING JUST FINE AND HAD NOT GIVEN ANY SIGNS OF FAILURE? *TR
Electrical system, Exterior lighting, Visibility/wiper, Nov 15, 2013, fire
I WAS DRIVING AND I SAW AND SMELT SMOKE. I IMMEDIATELY COULD TELL WHERE IT WAS COMING FROM BECAUSE I SAW THE SMOKE COMING OUT OF THE HAZARD LIGHT ON TOP OF MY STEERING WHEEL, IT THEN TURNED INTO A FLAME,IT WAS INSIDE OF THE STEERING WHEEL. I PULLED OFF TO THE SIDE OF THE ROAD BECAUSE FORTUNATELY I HAD WATER WITH ME AND I POURED A LITTLE BIT OF WATER ON THE FLAMES THAT WERE COMING OUT OF WHERE THE HAZARD LIGHT IS. THIS HAS HAPPENED 2 TIMES,WITH THE FINAL RESULT BEING 2 FIRES. IT HAPPENED A 3RD TIME WITH JUST SMOKE. I NO LONGER HAVE THE ABILITY TO USE MY WINDSHIELD WIPERS AND SOME OF MY INTERIOR LIGHTS NO LONGER WORK. I DON'T KNOW IF THIS HAS CAUSED OTHER PROBLEMS IE...MY CHECK ENGINE LIGHT BEING ON AS WELL AS MY CRUISE CONTROL WORKING WHEN IT WANTS TO AND OTHER TIMES NOT WORKING AT ALL PLUS THE BUTTONS ON THE INNER SIDE OF THE STEERING WHEEL BEING HOT TO THE TOUCH! I'M TERRIFIED TO DRIVE MY OWN CAR! *TR
Power train, Nov 7, 2013
THIS HAS OCCURRED MULTIPLE TIMES SINCE I'VE HAD THE VEHICLE. I KNOW ENOUGH ABOUT VEHICLES TO KNOW THIS IS NOT NORMAL IN THE EARLY YEARS OF 125,000 MILES AND ROUTINE MAINTENANCE. WHEN I ACCELERATE FROM A STOPPED POSITION THE RPM'S GO UP TO ABOUT 3,000 OR SO BUT THE VEHICLE DOES NOT ACCELERATE. THE O/D LIGHT WILL FLASH AND THE VEHICLE, WHEN IT DOES ACCELERATE, IS "SLUGGISH". WHEN I PULL OVER AND TURN OFF THE VEHICLE, THEN TURN IT BACK ON, IT SEEMS TO RESET THE LIGHT SO THAT IT IS NO LONGER ILLUMINATED BUT EVENTUALLY THE ISSUE WITH THE LACK OF ACCELERATION COMES BACK WITHIN THE NEXT FEW MILES AND USUALLY IS A PROBLEM BETWEEN 1ST AND 2ND GEAR. IT HAPPENS LIKE CLOCK WORK WHEN I LEAVE A DRIVEWAY AND ENTER TRAFFIC WHICH PUTS ME IN FEAR OF BEING HIT BY AN ONCOMING VEHICLE. THIS IS DEFINITELY A POTENTIAL HAZARD AND IN AN ATTEMPT TO DIAGNOSE THE PROBLEM I HAVE COME ACROSS MULTIPLE ENTRIES ON "BLOGS" WITH SIMILAR SYMPTOMS THAT USUALLY BEGIN AROUND 120,000-150,000 MILES. IN MY OPINION, THE ISSUE CAUSING THE PROBLEM, AND THE POTENTIAL RISK TO MY LIFE AND OTHERS, SHOULD HAVE BEEN RECALLED YEARS PREVIOUS. THIS SEEMS TO BE TOO COMMON. VEHICLES, IN GENERAL, SHOULD NOT BE OPERATING LIKE THIS UNLESS THERE IS AN EXTREME LACK OF CARE IN REGARDS TO MAINTENANCE. ON ANOTHER NOTE... I'VE NOTICED THAT THE VARIOUS FAULTY PARTS THAT HAVE BEEN RECALLED ARE "QUICK FIXES" WHICH TRANSLATES TO ME AS "CHEAP FIXES". IF A COMPANY PRODUCES A PRODUCT THAT FAILS BEFORE IT'S TIME OR CAUSES DANGER TO IT'S CUSTOMERS, THEY SHOULD DEFINITELY ENSURE THAT THE PROBLEM BE REMEDIED. SO "MAN UP" FORD AND ADDRESS THE ISSUE- OR THE ALTERNATIVE IS TO QUIT PRODUCING GARBAGE. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Power train, Nov 5, 2013
WHEN I STARTED FROM A STOP LIGHT IT TOOK OFF FINE BUT SHIFTING FROM 1ST TO 2ND AND THEN INTO 3RD THE ENGINE RACED BUT WOULD NOT ACCELERATE. I PUSHED THE O/D OFF AND IT SEEMED TO FIX THE PROBLEM. THEN OVER THE NEXT FEW DAYS IT BECAME MORE FREQUENT TO THE POINT THAT I AM AFRAID TO PULL OUT INTO TRAFFIC. I WORRY THAT I WILL BE HIT BY NOT GAINING SPEED TO GET GOING. ALSO MERGING ON THE FREEWAY IS FRUSTRATING AND UNSAFE. THE O/D LIGHT FLASHES ON AND OFF ALL OF THE TIME NOW. THIS HAS HAPPENED OVER THE COARSE OF A WEEK. THIS IS AN AUTOMATIC TRANSMISSION 2WD. *TR
Vehicle speed control, Oct 7, 2013, crash, fire
TL* THE CONTACT OWNS 2001 FORD EXPLORER SPORT TRAC. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD UPON ENGAGEMENT AND THE VEHICLE CONTINUED TO ACCELERATE. IN ADDITION, SMOKE EMITTED FROM THE AIR VENTS AND FROM UNDER HOOD. THE CONTACT IMMEDIATELY JUMPED FROM THE VEHICLE ONCE HE NOTICED FLAMES EXTENDING FROM UNDER THE HOOD. THE UNOCCUPIED VEHICLE THEN CRASHED INTO A WOODED AREA. THE CONTACT SUSTAINED ROAD RASH AND INJURIES TO THE LEFT WRIST AND HAND. A POLICE REPORT WAS FILED OF THE INCIDENT. THE VEHICLE WAS DESTROYED AND TOWED TO A SALVAGE FACILITY. THE VEHICLE HAD BEEN INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 07V336000 (VEHICLE SPEED CONTROL) HOWEVER, THE FAILURE OCCURRED BEFORE THE RECALL REMEDY COULD BE PERFORMED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 156,800.
Fuel/propulsion system, Aug 28, 2013
GAS TANK SUPPORT HANGER RUSTED AWAY AND TANK FELL OFF. *TT
Power train, Aug 9, 2013
VEHICLE STARTED HAVING A CHATTER UNDER THE HOOD. PULLED OUT ON TO THE HIGHWAY AND THE TRANSMISSION STARTED SLIPPING AND WOULD NOT ENGAGE (VERY DANGEROUS, WAS IN THE MIDDLE OF THE HIGHWAY AND COULDN'T MOVE). TOOK TO A MECHANIC AND HE TOLD ME THE NOISE HAD SOMETHING TO DO WITH THE TENSIONERS OR SOMETHING TO THAT EFFECT ON THE TRANSMISSION. HE SAID THERE WAS A RECALL FOR THIS IN THE PAST BUT NOT SURE IF THE RECALL IS STILL IN EFFECT. THIS DANGEROUS PROBLEM NEEDS TO BE FIXED BEFORE SOMEONE GETS INJURED OR WORSE AND FORD WILL BE LIABLE. *TR
Tires, Wheels, Jul 10, 2013, crash
AN ACCIDENT OCCURRED WHEREIN A YOUNG MAN WAS SEVERELY INJURED. HE SURVIVED, BUT HAS A PLATE IN HIS JAW, AND SEVERE SCARRING ON HIS FACE. HIS SISTER WAS ALSO A PASSENGER AND WAS INJURED, BUT LESS SEVERELY. THE RIGHT REAR TIRE APPEARS TO HAVE BLOWN OUT, CAUSING THE CRASH. A WITNESS IMMEDIATELY BEHIND THE CAR AT THE TIME OF THE ACCIDENT STATED: "I NOTICED WHAT LOOKED LIKE ONE OF THE RIGHT SIDE TIRES BEND TO THE SIDE AND SUDDENLY EXPLODE. AT THAT POINT THE DRIVER LOST CONTROL DUE TO THE TIRE EXPLOSION AND SWERVED TO THE CENTER DIVIDER AND CRASHED. INFORMATION ON THE TIRES IS AS FOLLOWS: RADIAL SXT ALL TERRAINS. DOT NUMBER ON THE TIRES WERE XFA 0307 AND THE TIRE SIZE WAS 75/16. ALL TIRES PASSED INSPECTION THREE MONTHS BEFORE, WITH A TREAD OF 6/32. THE OFFICER NOTED THE TREAD SEPARATED FROM THE TIRE. *TR