2002 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 3,613 owner complaints filed for this model year. This is the highest complaint count among 26 Explorer model years with reports.
Of the 2002 reports, 163 involved a crash and 71 involved a fire. 213 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Vehicle speed controlOct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 09V399000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Tires, sidewallMay 24, 2001
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.
OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 01V171000 on NHTSA.gov
Visibility, glass, side/rearApr 10, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 2002 FORD EXPLORER AND MERCURY MONTAINEER SPORT UTILITY VEHICLES. THE BRACKETS CONNECTING THE LEFT CYLINDERS TO EACH SIDE OF THE LIFTGATE GLASS COULD ROTATE OUT OF POSITION IF EITHER THE URETHANE BOND OR TORQUE ARE NOT SUFFICIENT.
ROTATION OF THE BRACKETS COULD POTENTIALLY CAUSE THE LIFT CYLINDERS TO DETACH FROM THE GLASS OR, IN SOME CASES, COULD POTENTIALLY CAUSE THE LIFTGATE GLASS TO BREAK. EITHER CONDITION IS MOST LIKELY TO OCCUR WHEN THE GLASS IS BEING CLOSED.
FORD DEALERS WILL INSPECT THE VEHICLES FOR THE POSITION OF BOTH THE LEFT AND RIGHT LIFTGATGE GLASS LIFT CYLINDER BRACKETS. IF THE BRACKETS ARE IN THE PROPER POSITION, THE BRACKET RETAINERS WILL BE TIGHTENED TO A HIGHER TORQUE. IN CASES WHERE THE BRACKET IS NOT PROPERLY POSITION, THE BRACKET MUST BE RE-ALIGNED.
Campaign 01I010000 on NHTSA.gov
Representative owner complaints: engine and engine cooling
194 reports, newest first. Show all
Engine and engine cooling, May 4, 2010
TL*THE CONTACT OWNS A 2002 FORD EXPLORER. THE VEHICLE WAS LEAKING COOLANT DUE TO A FAILURE WITHIN THE INTAKE MANIFOLD GASKET WHICH WAS CRACKED AND CORRODED. THE EXHAUST SYSTEM WAS ALSO FAULTY DUE TO THE GASKET PROBLEM. THE DEALER INFORMED THE CONTACT THAT THERE WAS A CLASS ACTION SUIT FOR THE INTAKE MANIFOLD. THE VIN WAS UNAVAILABLE AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE 74,225.
Engine and engine cooling, May 3, 2010
2002 FORD EXPLORER LIMITED 4.6L V8. SPARK PLUG EJECTED FROM HEAD UPON START-UP. THIRD TIME THIS HAS HAPPENED. *TR
Engine and engine cooling, Apr 25, 2010
I HAVE A 2002 FORD EXPLORER THAT EJECTED A SPARK PLUG. THE SPARK PLUG WAS ORIGINAL (IT CAME WITH THE VEHICLE AND HAD NEVER BEEN CHANGED). MY WIFE WAS DRIVING TO CHURCH WHEN THE SPARK PLUG WAS COMPLETELY EJECTED AND BROKE THE COIL MOUNT. THIS ALLOWS FUEL VAPOR TO ESCAPE FROM THE CYLINDER HEAD AND COULD RESULT IN AN ENGINE FIRE. LUCKILY, MY WIFE DIDN'T EXPERIENCE AN ENGINE FIRE SINCE SHE WAS PULLING INTO HER DESTINATION WHEN IT HAPPENED AND SHUT OFF THE MOTOR. THE SPARK PLUG EJECTION STRIPPED THE THREADS FROM THE CYLINDER HEAD. *TR
Engine and engine cooling, Apr 20, 2010
MY WIFE WAS DRIVING HER 2002 FORD EXPLORER TO CHURCH SUNDAY MORNING 4-18-10 WHEN THE ENGINE BLEW WITHOUT WARNING !! BITS OF A PISTON AND ROD CAME RIGHT THRU THE BLOCK, LEAVING A HOLE BIG ENOUGH TO PUT YOUR FIST IN ! THIS EXPLORER ONLY HAS 63,000 MILES ON IT, AND HAS ALWAYS BEEN SERVICED REGULARLY SINCE I BOUGHT IT WITH ONLY 25,000 MILES ON IT FROM A FORD DEALER. WITH ALL THE PROBLEMS THIS YEAR AND MODEL HAVE HAD, WHY HAS FORD NOT HAD A RECALL??? IT IS ABSOLUTELY A LEMON - AND I FEEL LIKE SUING THEM !! CAN YOU HELP ME?? *TR
Engine and engine cooling, Apr 6, 2010, fire
MY 2002 FORD EXPLORER BURST INTO FLAMES WHILE WE WERE MOVING, IN IT WERE SOME BELONGINGS. *TR
Engine and engine cooling, Apr 5, 2010, fire
A FIRE BURNING MY ENTIRE 2002 FORD EXPLORER SPORT IN THE EARLY MORNINGS WHEN THE SUV WASN'T EVEN STARTED. *TR
Engine and engine cooling, Mar 30, 2010
ENGINE KNOCK IN ALL 4.6 FORD EXPLORER ENGINES-KNOW BY FORD, DUE TO FAULTY CYLINDER HEADS
Engine and engine cooling, Mar 4, 2010
SPARK PLUG BLOWN OUT OF CYLINDER HEAD UNDER NORMAL DRIVING CONDITIONS. THREADS AND SPARK PLUG BOTH BLOWN OUT OF TOP OF CYLINDER HEAD. *TR
Engine and engine cooling, Mar 1, 2010
SPARK PLUG BLEW OUT ON FORD EXPLORER XLT 2002 MODEL YEAR WITH 4.6L ENGINE. HAS 145,000 AND ORIGINAL PLUGS (PLATINUM). CAR STARTED TO MAKE A TICKING SOUND AND THEN THE PLUG POPPED OFF. *TR
Engine and engine cooling, Feb 2, 2010
NUMBER 8 CYLINDER SPARK PLUG BLEW OUT OF ENGINE TODAY ON 2002 FORD EXPLORER 4.6L. *TR
Engine and engine cooling, Jan 7, 2010
I WAS DRIVING DOWN THE ROAD AND THEN OUT OF NO WHERE THE ENGINE STARTED TO SOUND EXTREMELY LOUD AND SPITTING SMOKE I PULLED OVER AND AFTER INSPECTION OF THE MOTOR I FOUND A SPARK PLUG LAYING ONTOP OF THE ENGINE BLOCK AND THE COIL LAYING NEXT TO IT. THE SPARK PLUG BLEW OUT OF THE THREADING. THIS HAS HAPPENED TWICE TO ME IN THE LAST 1.5 YEARS THE FIRST TIME IT WAS UNDER MY WARRANTY FROM USED CAR DEALER AND THEY REPLACED THE COMPLETE MOTOR WITH A NEW ONE. AND THE CURRENT INCIDENT HAPPENED TODAY AND PER MY MECHANIC HE IS GOING TO PUT IN A HELICOIL TO TRY AND RESOLVE THE ISSUE. *TR
Engine and engine cooling, Dec 14, 2009, fire
TL* THE CONTACT OWNS A 2002 FORD EXPLORER. WHILE DRIVING HIS VEHICLE CAUGHT ON FIRE WITHOUT WARNING. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. A FIRE REPORT WAS AVAILABLE. THE VEHICLE WAS COMPLETELY DESTROYED. THE FORD MANUFACTURER HAS NOT BEEN NOTIFIED. THE FAILURE MILEAGE WAS 160,000.
Engine and engine cooling, Nov 11, 2009
THERE IS A KNOCKING NOISE IN THE BACK OF MY EXPLORER WHICH IS A 2002 AND MY FRIEND HAS A 2003 EXPEDITION AND HERS IS DOING THE SAME THING IT HAS SOMETHING TO DO WITH THE HEAT IN THE BACK BUT IT KNOCKS ALL THE TIME AND WHEN YOU TURN THE REAR HEAT ON IT GETS REALLY LOUD. IT KNOCKS ALL THE TIME AND IT IS ANNOYING AND LOUD I KNOW OF 3 VEHICLES THAT ARE FORD AND THEY ARE DOING THE SAME THING WHY HAS IT NOT BEEN RECALLED COULD IT NOT CATCH FIRE OR SOMETHING. *TR
Engine and engine cooling, Nov 1, 2009, fire
AUGUST 10,2009 WHILE DRIVING NOTICE SMOKE WASN'T SURE IF IT WAS ME THEN PULL OVER TO NOTICE WHEN HOOD WAS LIFT UP THEIR WAS FIRE. I THEN CALL FIRE DEPARTMENT ALONG WITH POLICE. MY INSURANCE NATIONWIDE THEN HAD IT PLACE IN TO AUTO BODY SHOP WHICH IT COULDN'T BE FIXED. *TR
Suspension, Engine and engine cooling, Oct 3, 2009
2002 EXPLORER FIRST REAR END WENT AND WAS REPLACE ONLY TO FIND ITS GONE AGAIN AFTER 20,000 MILES, THEN 4.6 V8 ENGINE HAS A KNOCK IN IT, FORD IS AWARE OF IT BUT WONT REPLACE OR FIX IT, NOW BOTH REAR SPRINGS ARE BROKE WHICH FORD ALSO KNOWS AND WONT REPLACE. *TR
Suspension, Engine and engine cooling, Power train, Aug 13, 2009
IN MAY 2005, THE CAR WOULD NOT GO INTO REVERSE. THE O/D LIGHT HAD BEEN GOING ON AND OFF FOR A NUMBER OF DAYS. TRANSMISSION HAS TO BE REPLACED AT A COST OF $4500. CAR HAD APPROXIMATELY 60000 MILES. IN JANUARY OF 2008, THE ENGINE HAD TO BE REPLACED DUE TO BECAUSE THE TIMING BELT WENT AT A COST OF $3000. CAR HAD 75000 MILES. IN AUGUST 2009, BOTH REAR SPRING WERE DISCOVERED TO BE BROKEN WHEN THE CAR WAS TAKEN IN FOR A WHINING IN THE REAR, WHICH WAS THE REAR AXLE BEARING. THE CAR HAD 94000 MILES, COST OF REPAIR WAS $1200. *TR
Engine and engine cooling, Aug 9, 2009
MAINTAINING A STEADY FREEWAY SPEED. A LOUD POP EMITTED FROM THE ENGINE FOLLOWED BY A SUCCESSION OF SMALL POPS IN RELATION TO THE ENGINE SPEED. IT WAS OBSERVED THAT THE NUMBER 4 SPARK PLUG (PASSENGER SIDED) HAD EJECTED FROM THE ENGINE. THE CAR WAS TOWED TO A SERVICE GARAGE. A NEW THREADED INSERT WAS INSTALLED IN THE SPARK PLUG HOLE ALONG WITH A NEW SPARK PLUG AND COIL. *TR
Engine and engine cooling, Aug 9, 2009
APRIL 2007 1. JUST BRINGING THE CAR UP TO FREEWAY SPEED. 2. A POPPING NOISE EMITTED FROM THE ENGINE, PASSENGER SIDE. UNABLE TO DETERMINE THE PROBLEM AS IT WAS DARK, THE VEHICLE WAS TOWED TO THE REPAIR SHOP. 3. IT WAS DETERMINED THAT THE 3RD PLUG HAD BLOWN OUT OF THE ENGINE AND ALSO DESTROYED THE COIL ATTACHED TO IT. A NEW THREADED INSERT WAS INSTALLED IN THE SPARK PLUG HOLE. A NEW SPARK PLUG AND NEW COIL WERE INSTALLED. *TR
Engine and engine cooling, Aug 5, 2009, fire
TL*THE CONTACT OWNS A 2002 FORD EXPLORER. WHILE DRIVING 10 MPH, THE CONTACT NOTICED SMOKE ENTERING INTO THE VEHICLE FROM THE FRONT WINDSHIELD. WHEN THE CONTACT STOPPED THE VEHICLE, THE SMOKE BECAME DARKER. THE FIRE APPEARED FROM UNDERNEATH THE HOOD OF THE VEHICLE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE, BUT THEY COULD NOT DETERMINE THE CAUSE. THE VEHICLE WAS DESTROYED, BUT THERE WERE NO INJURIES. A POLICE REPORT WAS FILED. THE FAILURE MILEAGE WAS 110,000.
Engine and engine cooling, Jul 30, 2009
SPARK PLUG BLEW OUT OF 2002 FORD EXPLORER LIMITED. I'VE HAD TWO FORD VEHICLES BLOW A SPARK PLUG THIS YEAR. *TR
Engine and engine cooling, Fuel system, Gasoline, Jul 17, 2009
TL*THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THAT THE SERVICE ENGINE SOON AND CHECK GAS CAP INDICATORS ILLUMINATED AND CAUSED THE VEHICLE TO SHUT OFF. IN ADDITION, THE GAS TANK WAS VERY DIFFICULT TO FILL UP WHILE PLACING FUEL IN THE TANK. THE CONTACT CALLED THE MANUFACTURER REGARDING THESE ISSUES. HE FEELS THAT IT IS A SAFETY HAZARD FOR THE VEHICLE TO SHUT OFF WITHOUT WARNING. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 171,000.
Engine and engine cooling, Jun 5, 2009, fire
MY 2002 FORD EXPLORER - 4.6 V8 HAS THE POPULAR BLOWN SPARK PLUG ISSUE WHICH HAS CAUSED ME A LOT OF PROBLEMS ON PRETTY MUCH THE WORST WEEKEND OF MY LIFE THAT THIS COULD HAVE HAPPENED IN. THIS IS APPARENTLY A VERY POPULAR COMPLAINT ABOUT FORDS W/ THIS ENGINE AND I CAN'T BELIEVE THAT THERE HAS BEEN NO RECALL FOR THIS ISSUE. IT IS AN OBVIOUS DESIGN FLAW W/ THE ALUMINUM AND METAL HEATING ISSUES CAUSING THE SPARK PLUGS TO BREAK OFF OR JUST SHOOT OUT OF THE ENGINE. I BELIEVE THAT THERE WAS A SMALL FIRE UNDER MY HOOD FOR A SHORT TIME AS WELL. THIS IS A VERY DANGEROUS PROBLEM THAT SHOULD BE ADDRESSED BY FORD. IN MY CASE, I DID HEAR THE INFAMOUS "CLICKING" NOISE THAT HAPPENS JUST BEFORE THE PLUG BLOWS AND THEN RIGHT AFTER, IT BLEW, SOUNDING LIKE SOMEBODY WAS STARTING A HARLEY UNDER MY TRUCK. I WAS UNDER MY HOOD LOOKING AND HEARING FOR THE NOISE THAT I THOUGHT WAS A BELT ISSUE WHEN THIS BLEW. THIS THING SOUNDED LIKE IT WAS GOING TO BLOW MY HEAD OFF WHILE I WAS UNDER THE HOOD AND LUCKILY I WAS NOT HURT, OR FORD WOULD HAVE A LAW SUIT ON THEIR HANDS. WE WERE ABLE TO REMOVE THE BROKEN PLUG AND GET A NEW ONE TO THREAD MAYBE ONE THREAD DEEP TO GET ME HOME SAFELY. THERE IS ONLY ONE THREAD GRABBING AND I WILL MORE THAN LIKELY HAVE TO HAVE THE $1500 - $2000 JOB DONE OR TRADE THIS PILE IN BEFORE IT HAPPENS TO THE OTHER PLUGS, WHICH I HEAR IS INEVITABLE, DUE TO FORD NEVER ADDRESSING OR REMEDYING THIS ISSUE. THIS BEING MY SECOND EXPLORER W/ SEVERE ISSUES THAT FORD SHOULD HAVE TAKEN CARE OF, THIS WILL BE MY LAST. THANKS. *TR
Engine and engine cooling, May 7, 2009
I HAVE A 2002 FORD EXPLORER WITH A 4.6 LITER V8 WAS DRIVING TO WORK THIS MORNING AND THE ENGINE EJECTED A FACTORY INSTALLED SPARK PLUG I HAVE READ ON THE INTERNET THAT THIS IS A COMMON PROBLEM AND WAS INFORMED BY THE DEALERS THERE WAS NO RECALL ON IT. *TR
Engine and engine cooling, Apr 21, 2009
2002 FORD EXPLORER 74,000 MILES. HEARD A BANGING NOISE COMING FORM MOTOR. TOOK TO REPAIR SHOP - STATED TO ME THAT THIS IS A TIMING CHAIN ISSUE. TIMING CHAIN NEEDS TO BE REPLACED AND WILL COST $1500.00 - $2000.00. DEALER SAID THAT FORD IS AWARE OF THIS ISSUE AND HAS HAD SEVERAL COMPLAINTS. (SEE CAR COMPLAINTS.COM). THEY SAID TO CALL FORD AND SEE IF THEY WILL RECTIFY. TO NO AVAIL FORD SAID NO. THE DEALER STATED THAT FORD USED CHEAP PARTS FOR THE TIMING CHAIN AND WILL NOT BACK UP THEIR WORK. WHAT A CROCK. PLEASE INVESTIGATE THIS ISSUE AS IT SHOULD BE CONSIDERED A RECALL. *TR
Engine and engine cooling, Apr 10, 2009
TL*THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THAT THE SPARK PLUGS WERE BLOWING OUT OF THE ENGINE WHILE DRIVING VARIOUS SPEEDS. AS A RESULT, THE ENGINE SHUTS OFF AND THE VEHICLE LOSES COMPLETE POWER. ON TWO OCCASIONS, THE DEALER REPAIRED THE VEHICLE AT THE COST OF $2,000. THE DEALER HAS NOT EXPLAINED WHAT CAUSED THE FAILURE. THE FAILURE MILEAGE WAS 160,000.