2002 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 3,613 owner complaints filed for this model year. This is the highest complaint count among 26 Explorer model years with reports.
Of the 2002 reports, 163 involved a crash and 71 involved a fire. 213 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Vehicle speed controlOct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 09V399000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Tires, sidewallMay 24, 2001
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.
OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 01V171000 on NHTSA.gov
Visibility, glass, side/rearApr 10, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 2002 FORD EXPLORER AND MERCURY MONTAINEER SPORT UTILITY VEHICLES. THE BRACKETS CONNECTING THE LEFT CYLINDERS TO EACH SIDE OF THE LIFTGATE GLASS COULD ROTATE OUT OF POSITION IF EITHER THE URETHANE BOND OR TORQUE ARE NOT SUFFICIENT.
ROTATION OF THE BRACKETS COULD POTENTIALLY CAUSE THE LIFT CYLINDERS TO DETACH FROM THE GLASS OR, IN SOME CASES, COULD POTENTIALLY CAUSE THE LIFTGATE GLASS TO BREAK. EITHER CONDITION IS MOST LIKELY TO OCCUR WHEN THE GLASS IS BEING CLOSED.
FORD DEALERS WILL INSPECT THE VEHICLES FOR THE POSITION OF BOTH THE LEFT AND RIGHT LIFTGATGE GLASS LIFT CYLINDER BRACKETS. IF THE BRACKETS ARE IN THE PROPER POSITION, THE BRACKET RETAINERS WILL BE TIGHTENED TO A HIGHER TORQUE. IN CASES WHERE THE BRACKET IS NOT PROPERLY POSITION, THE BRACKET MUST BE RE-ALIGNED.
Campaign 01I010000 on NHTSA.gov
Representative owner complaints: power train
1,575 reports, newest first. Show all
Power train, Dec 13, 2005
WHINING NOISE FROM REAR END OF MY 2002 FORD EXPLORER XLT. SMALL DRIPS IN GARAGE FROM REAR END. DEALER SAID REAR DIFFERENTIAL WAS LEAKING BUT NO BIG DEAL. NOW MY OVERDRIVE LIGHT IS FLASHING WHICH PER THE OWNERS MANUAL SAYS GET TO A REPAIR SHOP RIGHT AWAY AS MY TRANSMISSION IN TROUBLE. *NM
Power train, Dec 10, 2005
THERE IS A WHINING/ LIGHT ROAR COMING FROM THE REAR END OF MY 2002 FORD EXPLORER XLT. AFTER MUCH RESEARCH I HAVE COME TO CONCLUSION THAT THERE IS A MASSIVE MANUFACTURING DEFECT IN THE CONSTRUCTION OF THE REAR DIFFERENTIAL USED IN THIS MODEL VEHICLE. *JB
Power train, Dec 8, 2005
2002 TRANSMISSION FAILURE CAUSING ME TO BUY A NEW TRANSMISSION AT ONLY 45,000 MILES..2002 FORD EXPLORER XLT 2WD 4.0L V6. IT HAS BEEN REBUILT 2 TIMES SINCE I WAS MADE TO BUY A NEW TRANSMISSION. THIS IS TOTALLY UNACCEPTABLE AND THERE ARE OTHERS WITH THE SAME PROBLEMS AT THIS SITE. WE SHOULDN'T BE FORCED TO PAY $4000.00 TO FIX A PROBLEM ON A VEHICLE THAT IS NOWHERE NEAR THE EXPECTED TIMEFRAME FOR THIS SORT OF MALFUNCTION (I.E. 150K TO 200K MILES). HTTP://FORUMS.CARREVIEW.COM/SHOWTHREAD.PHP?T=93&PAGE=2&PP=25. *NM
Power train, Dec 8, 2005
THE TRANSMISSION ON MY 2002 FORD EXPLORER WITH ONLY 45,000 MILES HAS GONE OUT. I STARTED TO NOTICE PROBLEMS WHEN IT HARD SHIFTED BETWEEN 2ND AND 3RD GEAR. ON NOVEMBER 24, 2005, THE OVERDRIVE OFF LIGHT STARTED FLASHING AND THE VEHICLE NO LONGER SHIFTED INTO 3RD GEAR. AFTER SEVERAL ATTEMPTED TO FIX IT AT THE DEALERSHIP, THEY FINALLY DETERMINED THE PROBLEM HAD TO DO WITH AN ALUMINUM CASE AROUND A STEEL MOVING PART. THE PART IS WEARING AWAY THE ALUMINUM CASE. THIS SHOULDN'T BE HAPPENING AT ONLY 45,000 MILES. THIS WILL COST ME APPROXIMATE $2000 TO FIX. ABSOLUTELY ABSURD! I'VE TALKED TO FORD AND THEY WON'T DO ANYTHING ABOUT IT. MULTIPLE POSTS ON CARREVIEW.COM HAVE THE SAME EXACT PROBLEM WITH THIS MAKE AND MODEL. *JB
Power train, Dec 7, 2005
BOUGHT 2002 EXPLORER XLT 4X4 NEW. HAS BEEN IN FOR TRANSMISSION-RELATED PROBLEMS MULTIPLE TIME DURING WARRANTY AND EXTENDED WARRANTY. A COUPLE TIMES, THEY COULD NOT DUPLICATE THE PROBLEM AND DID NOTHING. # OTHER TIMES, THEY FOUND THING WRONG AND 'SUPPOSEDLY' FIXED THEM. WENT BACK INTO THE DEALER AGAIN TODAY WITH O/D OFF LIGHT FLASHING. WARRANTY HAS NOW EXPIRED. I AM WAITING FOR A CALL BACK FROM THEM TO TELL ME WHAT'S WRONG 'THIS TIME'. I'M RELATIVELY CERTAIN I HAVE KEPT ALL THE DEALER STATEMENTS FROM ALL THE TIMES IT HAS WENT IN FOR SERVICE. *NM
Power train, Dec 5, 2005
2002 FORD EXPLORER - OD LIGHT FLASHING AND ENGINE OVER-REVVING WHEN GOING FM 2ND TO 3RD GEAR - AUTOMATIC TRANSMISSION. WHEN IT DOES FINALLY SHIFT INTO GEAR, IT IS VERY HARD AND JOLTING. 73,000 MILES ON THE CAR AND IT WAS PURCHASED NEW. I'M BEING TOLD BY THE FORD DEALERSHIP THAT THE TRANSMISSION WILL HAVE TO BE "OVERHAULED" AT A COST OF $1500-MINIMUM. I UNDERSTAND THAT THERE IS A HISTORY OF THIS TYPE OF PROBLEM WITH THE 2002 FORD EXPLORER. IS THE NHTSA LOOKING INTO IT?*JB
Suspension, Power train, Dec 5, 2005
I BOUGHT MY EXPLORER BRAND NEW IN MAY 2002. I HAVE HAD PROBLEMS WITH THE REAR END DIFFERENTIAL TWICE, REAR END SENSOR, AND MY LATEST PROBLEM IS THE REAR END SEALER (PINION). ALL WITHIN 3 YEARS OF OWNING THE VEHICLE. *JB
Power train, Dec 3, 2005
2002 FORD EXPLORER HAD TRANSMISSION PROBLEMS FROM THE BEGINNING. TOOK THE VEHICLE IN PRIOR TO THE 36K WARRANTY EXPIRING AND WAS TOLD THAT THE TROUBLE WAS DUE TO A NEW TYPE OF TRANSMISSION THAT WAS USED IN THIS MODEL. WAS TOLD IT WAS A "MEMORY TRANSMISSION" AND THAT WAS WHY IT SHIFTED SO HARD AND MADE NOISES. PROBLEM NEVER WENT AWAY AND HAD TO GET THE TRANSMISSION REBUILT IN 12/05 BECAUSE THE PROBLEM BECAME SO SEVERE. FROM RESEARCH WE HAVE DONE THIS IS NOT A RANDOM CASE BUT RATHER A RECURRING PROBLEM FOR OWNERS OF THIS VEHICLE. FORD SHOULD BE RESPONSIBLE FOR THE FIXING THE TRANSMISSIONS BECAUSE THEY KNOW THAT THEY ARE NOT RELIABLE. *JB
Power train, Dec 2, 2005
THE BAND IN MY TRANSMISSION BROKE, IT WOULD NOT SHIFT TO THIRD GEAR, I HAVE SEEN IN FORUMS THAT MANY PEOPLE HAVE THIS PROBLEM, I THINK FORD SHOULD ISSUE A RECALL AND FIX THIS PROBLEM, THE MINIMUM CHARGE TO REBUILD THE TRANSMISSION IS ABOUT $2500.*JB
Power train, Wheels, Dec 1, 2005
WE OWN A 2002 FORD EXPLORER. IT WAS RECENTLY IN THE SHOP AT 45K MILES FOR A WHINING NOISE FROM THE REAR DIFFERENTIAL. THE SERVICE GUY SAID THAT THEY HAVE HAD QUITE A FEW VEHICLES WITH THIS PROBLEM. THE SERVICE MANAGER SAID HE WAS SURPRISED IT DIDN'T START AT 12K. WE WERE TOLD WE NEEDED TO REPAIR THE REAR DIFFERENTIAL RING AND PINION IN ORDER TO FIX A LEAK AND WHINING NOISE FROM THE AREA. HE SAID WE WOULD NOT NECESSARILY SEE LEAKING FLUID BECAUSE IT WOULD LEAK WHILE DRIVING AT HIGHER SPEEDS IT IS OUT OF WARRANTY AND COST OF 1300. WE WERE ALSO TOLD THAT THE REAR WHEEL BEARING IS GOING OUT. 250.00 TO REPAIR THIS. THE SERVICE GUY ALSO TOLD ME THAT UNTIL FORD CAME OUT WITH A DIFFERENT REPAIR PART HE HAD NEEDED TO REPLACE IT SEVERAL TIMES ON AT LEAST ONE EXPLORER. THEY HAD ONE IN THAT DAY TO REPAIR OTHER THAN MINE IF I AM NOT MISTAKEN. *JB
Service brakes, Hydraulic, Power train, Nov 30, 2005
WHEN WE FIRST BOUGHT OUR 2002 EXPLORER XLT FROM FINKS USED CAR LOT IN ZANESVILLE OHIO IT HAD ABOUT 22 OR SO THOUSAND MILES ON IT AND WE REQUESTED A CHECK UP ON THE VEHICLE. THE BACK HATCH BRACKETS WAS REPLACED, AND THE BACK WHEEL BRAKES WERE STICKING AND BURNING, LOCKING UP. THAT PROBLEM SEEMED TO BE FIXED. THEN THE ANTILOCK BRAKE SYSTEM LIGHT STARTED COMING ON AND THE FRONT BRAKES SEEMED TO BE GRABBING....JUST LAST MONTH. I HAD THE CRUISE CONTROL SET ON THE VEHICLE ONCE AND IT SMELLED LIKE SOMETHING SMOLDERING SO I SHUT IT OFF AND IT HASN'T BEEN ON SINCE. I CALLED THE FORD GARAGE TO ASK IF MY CRUISE CONTROL WAS ON THE FIRE HAZARD LIST BECAUSE THE VEHICLE WAS BUILT IN 2001. I WAS TOLD IF I DID NOT RECEIVE A LETTER IN THE MAIL IT WOULDN'T BE REPLACED. THIS VEHICLE WAS STILL UNDER WARRANTY WHEN I BOUGHT IT. SO FAR I AM GETTING NOTHING BUT THE BACK HATCH BRACKETS REPLACED. THE VEHICLE WAS PARKED AND IT NOW HAS 29,956.0 MILES ON IT. I AM DRIVING MY 1995 AUTO WITH 122,000 MILES ON IT WAITING FOR WINTER AND GRADUATION FROM COLLEGE. I AM AFRAID THE BRAKES ARE GOING TO LOCK UP IN THE WINTER AND SEND ME SAILING. I WANT TO KNOW IF THERE HAVE BEEN ANY OTHER COMPLAINTS ON THIS EXPLORER BUILT IN 2001 THAT IS A 2002 EXPLORER. *NM
Power train, Nov 30, 2005
TRANSMISSION BAND BROKEN -- ONLY 50,000 MILES FORD HAS PERFORMED ALL SERVICE REPAIRS INCLUDING OIL CHANGES EVER DONE ON THIS VEHICLE. ONE DAY WHILE DRIVING, I HEARD A POP AND THE VEHICLE WOULD NOT ACCELERATE. THE SPEED WOULD ONLY GO UP TO 30 MPH AND WOULD JERK AGAIN. I HAVE NOW BEEN TOLD IT WOULD COST 2500 DOLLARS TO FIX. AFTER RESEARCHING THE ISSUE, I FOUND OUT INFORMATION THAT THIS PROBLEM IS COMMON TO A LOT OF PEOPLE WHO OWN THE SAME YEAR, MAKE, AND MODEL. THE PROBLEMS OCCURS AT THE SAME APPROXIMATE MILEAGE. *JB
Power train, Nov 29, 2005
OUR 2002 FORD EXPLORER HAD ISSUES ALMOST FROM THE BEGINNING, WHEN PUTTING IT INTO DRIVE IT SOMETIMES WOULD HESITATE AND THEN LURCH FORWARD, EVEN WITH THE BRAKE APPLIED. LATELY, AFTER 65,000 MILES, THE TRANSMISSION WOULD NOT SHIFT INTO 3RD GEAR, THE ENGINE WOULD REV., BUT NOT SHIFT. IF YOU LEFT YOUR FOOT OFF THE GAS, IT MIGHT SHIFT. THEN THE O/D LIGHT WOULD BLINK. WE HAVE TAKEN IT TO A TRANSMISSION REPAIR SHOP. *NM
Power train, Nov 26, 2005
REAR-END WHINES EXCESSIVELY WHEN DRIVING AT 45-65 MPH. VERY LOAD. I AM CONCERNED BECAUSE AS I RESEARCHED IT ON THE INTERNET IT IS APPARENT THAT I AM NOT THE ONLY ONE SUFFERING FROM THIS TYPE OF PROBLEM. *NM
Power train, Nov 26, 2005
I HAVE A 2002 FORD EXPLORER XLT. HAVE HAD TRANSMISSION PROBLEMS SINCE ABOUT 58000 MILES AND HAS BEEN IN THE SHOP 5 TIMES FOR THE SAME PROBLEM OF HARD SHIFTING TO TRANSMISSION HAVING PROBLEMS FINDING THE CORRECT GEARS TO FINALY, 3RD GEAR BAND FINALY BROKE AT 68000 MILES. JUST GOT FIXED BUT STILL HAVING ISSUES. NOW I HAVE A SHUTTER AND THIRD GEAR STILL SLIPS SLIGHTLY. THIS IS JUST FRUSTRATING!! *NM
Power train, Tires, Nov 24, 2005
2002 EXPLORER, STARTED TO NOTICE A BIT OF A LAG FROM 2ND TO 3RD GEAR, THEN A BIG LAG AND LURCH, FOLLOWED BY O/D LIGHT FLASHING FOLLOWED BY CHECK ENGINE LIGHT. HAD SOLENOID PACK REPLACED FOR $320 LASTED FIVE WEEKS AND FAILED AGAIN, WITH O/D FLASHING AND CAR LURCHING AND GRABBING HARD BETWEEN 2ND AND 3RD SHIFT ON AN AUTOMATIC TRANSMISSION. ALSO NOTICED AFTER FIRST REPAIR , HARD TO SHIFT FROM DRIVE TO PARK, WOULD HANG UP TRYING TO GET IN PARK. *JB
Power train, Nov 23, 2005
2002 FORD EXPLORER WITH TOWING PACKAGE, TWO WHEEL DRIVE. REAR-END WHINE AT 55-60 MPH. MANY PEOPLE HAVE THIS PROBLEM AND FORD IS NOT HELPING FIX IT. *JB
Power train, Nov 16, 2005
2002 FORD EXPLORER REAR DIFFERENTIAL HAS ALREADY FAILED. I AM HAVING IT REPLACED BY MY MECHANIC. *JB
Suspension, Power train, Nov 15, 2005
WE NOTICED A HUMMING NOISE AND A SMALL OIL LEAK COMING FROM THE REAR AXLE. WE TOOK THE VEHICLE TO THE FORD DEALER AND WERE INFORMED THAT THE REAR DIFFERENTIAL WAS IN NEED OF REPAIR AND THAT THIS WAS A KNOWN PROBLEM WITH EXPLORERS. WE WERE GIVEN A DISCOUNTED RATE FOR THE REPAIR. TWO WEEKS LATER THE LEFT REAR WHEEL BEARING WENT OUT (WITH ONLY 59,000 MILES) AND WERE TOLD THAT THIS HAD NOTHING TO DO WITH THE REAR DIFFERENTIAL REPAIR AND WOULD COST A TOTAL OF $700 FOR BOTH REAR WHEEL BEARINGS. *NM
Power train, Nov 14, 2005
REAR NOISE WHEN TRYING TO ACCELERATE. ALSO FLUID LEAK. *JB
Power train, Nov 10, 2005
THE DIFFERENTIAL WAS REPLACED BETWEEN 20-25K. THE CAR WAS TAKEN INTO TODAY FOR THE YEARLY STATE INSPECTION. THE DIFFERENTIAL IS NOW LEAKING. CAR HAS 43K MILES ON IT. SEEMS TO BE A DIFFERENTIAL EVERY 20K OR SO MILES, WHICH IS UNACCEPTABLE. *JB TWO WEEKS AGO ON THE WAY HOME FROM WORK O/D LIGHT STARTED FLASHING, MY , TOOK IT TO THE DEALER, TRANSMISSION SOLENOID WENT OUT, IT WAS FIXED. I HAD BEEN COMPLAINING TO THEM THAT SOMETHING WAS WRONG WITH THE TRANSMISSION SINCE LAST FEB, THE TRANSMISSION WOULD SLAM INTO GEAR, WOULD NOT SHIFT PROPERLY, AND WOULD SOUND LIKE IT NEEDED TO UPSHIFT WHEN THE TAC HADN'T CHANGED. GET THE TRUCK HOME AND THE 4X4 DOESN'T WORK. TAKE IT BACK TO THE DEALER THE TRANSFER CASE MODULE WENT OUT. DEALER SAID IT WASN'T RELATED TO DRIVING IT WITH THE O/D LIGHT ON AFTER FORD'S ROADSIDE ASSISTANCE LEFT ME ON THE SIDE OF AN INTERSTATE FOR 3 HOURS AND THEN TOLD ME TO JUST DRIVE IT WITH THE LIGHT FLASHING. ABS LIGHT CAME ON, IT WAS CODE C1237, THE REAR SPEED SENSOR WENT OUT, THUS I HAD NO ABS, CHECKED MESSAGE BOARDS ONLINE, THIS IS A FREQUENT PROBLEM. ALONG WITH THE INSPECTION TODAY, IT WAS BRAKE PAD REPLACEMENT DAY. MY PADS WERE NOT COMPLETELY WORN DOWN, BUT WITH WINTER COMING UP I WANTED THEM DONE. WENT TO MY REGULAR MECHANIC TO HAVE THIS DONE. THE ROTORS ARE WARPED, AND I SHOULD PROBABLY HAVE THEM REPLACED WITH AN AFTERMARKET SET, AS THE ORIGINAL ONES ARE TOO SMALL FOR A VEHICLE THAT SIZE, AND TURNING THEM WOULD MAKE THEM EVEN THINNER. *JB
Power train, Nov 9, 2005
VEHICLE GOES INTO NEUTRAL WHEN BRAKING HARD AND WHEN TURNING VEHICLE OFF, OUTSIDE UNDER DRIVER SEAT A WINDING DOWN NOISE IS HEARD 9 TIMES OUT OF TEN WHEN TURNING VEHICLE OFF. TRANSMISSION PAN REPLACED, SOLENOID ASSEMBLY REPLACED, NO LONGER GOES INTO NEUTRAL AND NOTHING WAS FOUND AT DEALERSHIP REGARDING WINDING DOWN NOISE, PROBLEM STILL EXISTS. *JB
Power train, Nov 8, 2005
I BOUGHT A NEW 2002 FORD EXPLORER XLT. AT 13,743 WORK ORDER WRITES MY COMPLAINTS AS "WHEN GOING FROM PARK TO DRIVE TRANS CLUNKS INTO GEAR AND DELAY UP SHIFT A SLOW SPEEDS". DEALER WROTE ON COMPLETED ORDER FORM "CAUSE: INOP, CORRECTION:REPROGRAM PCM, TECH NOTES:ROADTEST TRANS ENGAGEMENT ARE HARSH INTERMITTENT UPSHIFTS ARE FIRM, REPROGRAM PCM...". AT 16,482 MILES I AGAIN COMPLAINED OF CLUNKING WHEN SHIFTING GEARS. DEALER SAID COULD NOT REPRODUCE. AT 24,613 I COMPLAINED OF TRANS CLUNKING, AND HESITATING BETWEEN SHIFTING, AGAIN DEALER SAID COULD NOT REPRODUCE. AT 35,976 MILES THEY SAID THERE WAS A TRANS PROBLEM AND REHAULED (REBUILT) TRANS. AT 50,295 MILES CAR WAS HESITATING AGAIN BETWEEN SHIFTS AND CLUNKING AGAIN. AT STOPPING THE CAR WOULD JERK HARD. THEY SAID THE TRANS WAS BAD AGAIN AND REHAULED IT AGAIN. AT 52,900 MILES I WAS GOING TO STOP AT A LIGHT, I THOUGHT SOMETHING HAD HAPPENED TO THE BRAKES AS THE CAR WOULD NOT SLOW ANY FURTHER (I WAS AT A LOW SPEED AT THIS TIME) FOR A FEW SECONDS AND THE BRAKE PEDAL WAS SHUTTERING AND GRINDING. I IMMEDIATELY WENT TO THE DEALER. THE BRAKES TWICE MORE THE WAY OVER FELT STRANGE BUT NOT AS MUCH AS THE FIRST TIME. I WOULD STEP ON THE GAS, THE CAR WOULD HESITATE BEFORE GOING FASTER AND THEN WOULD JERK FORWARD. THE RPM NEEDLE DURING THIS TIME WOULD NOT MOVE AND THEN JUMP FORWARD AND THEN JUMP DOWN. THREE TIMES ON THE WAY TO THE DEALER THE CAR WOULD ON IT'S OWN GO SLIGHTLY FASTER WITHOUT ME DEPRESSING THE GAS PEDAL FURTHER. THIS WAS ON SATURDAY AND I TOLD THE PERSON WRITING UP MY PAPER WORK I COULD NOT EXCEPT THAT THEY CAN NOT REPRODUCE THE PROBLEM, I NEED AN ANSWER SINCE THIS IS BEYOND BEING A TIME CONSUMING PROBLEM AND BOTHER INTO A SAFETY ISSUE AND I WILL NOT DRIVE THAT CAR AS IS. SINCE THERE WAS NO SERVICE MANAGER THERE, I RETURNED ON MONDAY TO TALK WITH HIM. HE WAS VERY NICE AND SAID THEY WOULD LOOK INTO IT. BUT AGAIN, I AM WITHOUT MY CAR FOR I DO NOT KNOW HOW LONG. *NM
Power train, Nov 4, 2005
SINCE I PURCHASED THE VEHICLE NEW IN JULY 220 I HAVE HAD NOISE COMING FROM REAR OF CAR. THERE ARE OCCASIONALLY LOUD CLANGS COMING FROM WHAT APPEARS TO BE TRANSMISSION WHEN SHIFTING FROM PARK TO DRIVE. NOW, THE O/D LIGHT IS FLASHING CONTINUOUSLY AND IT LOOKS AS IF THE CAR NEEDS A NEW TRANSMISSION WITH 65,000 MILES ON IT. *JB THE CONSUMER REQUESTED THAT HIS COMPLAINT BE DELETED. UPDATED 11/29/05. *JB
Power train, Oct 31, 2005
REAR END IN 2002 FORD EXPLORER HAS FAILED. *JB