2002 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 3,613 owner complaints filed for this model year. This is the highest complaint count among 26 Explorer model years with reports.
Of the 2002 reports, 163 involved a crash and 71 involved a fire. 213 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Vehicle speed controlOct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 09V399000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Tires, sidewallMay 24, 2001
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.
OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 01V171000 on NHTSA.gov
Visibility, glass, side/rearApr 10, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 2002 FORD EXPLORER AND MERCURY MONTAINEER SPORT UTILITY VEHICLES. THE BRACKETS CONNECTING THE LEFT CYLINDERS TO EACH SIDE OF THE LIFTGATE GLASS COULD ROTATE OUT OF POSITION IF EITHER THE URETHANE BOND OR TORQUE ARE NOT SUFFICIENT.
ROTATION OF THE BRACKETS COULD POTENTIALLY CAUSE THE LIFT CYLINDERS TO DETACH FROM THE GLASS OR, IN SOME CASES, COULD POTENTIALLY CAUSE THE LIFTGATE GLASS TO BREAK. EITHER CONDITION IS MOST LIKELY TO OCCUR WHEN THE GLASS IS BEING CLOSED.
FORD DEALERS WILL INSPECT THE VEHICLES FOR THE POSITION OF BOTH THE LEFT AND RIGHT LIFTGATGE GLASS LIFT CYLINDER BRACKETS. IF THE BRACKETS ARE IN THE PROPER POSITION, THE BRACKET RETAINERS WILL BE TIGHTENED TO A HIGHER TORQUE. IN CASES WHERE THE BRACKET IS NOT PROPERLY POSITION, THE BRACKET MUST BE RE-ALIGNED.
Campaign 01I010000 on NHTSA.gov
Representative owner complaints: power train
1,575 reports, newest first. Show all
Power train, Sep 3, 2005
5 SPEED AUTO TRANSMISSION ON 2002 FORD EXPLORER XLT FAILED AT 43000 MILES. TRANSMISSION WAS FLUSHED AT 40000 AND PROBLEMS BEGAN AFTER FLUSH. NO FINANCIAL HELP FROM DEALER. SERVICE REP TOLD ME PISTON STRIKING TRANSMISSION CASE WAS COMMON PROBLEM ON THIS TRANSMISSION AND WARNED ME NOT TO REPLACE IT WITH A USED 2002 FORD 5 SPEED AUTO TRANNY. *JB
Power train, Sep 1, 2005
HARD SHIFTING OF TRANSMISSION. ESPECIALLY GOING INTO 3RD GEAR. SOUNDS & FEELS LIKE THE TRANSMISSION IS GOING TO BREAK DOWN AT ANY TIME. IN TURN, LEAVING ME & MY CHILDREN STRANDED ON THE SIDE OF THE ROAD. *NM
Power train, Sep 1, 2005
TRANSMISSION FAILURE TO SHIFT PROPERLY INTO REVERSE AND BETWEEN 3RD AND 4TH GEARS AFTER NORMAL USAGE FOR 38 MONTHS AND 66,00 MILES. REPAIR FACILITY STATES THAT THIS IS A RECURRING PROBLEM FOR THIS MAKE/MODEL/YEAR BETWEEN 60 AND 80K MILES. TRANSMISSION REBUILD AND REMILLING OF TRANSMISSION CASE IS REQUIRED. *NM
Power train, Aug 29, 2005
2002 FORD EXPLORER, REAR END WHINING, REPLACED FOR THE SECOND TIME. FIRST TIME AT 48K MILES. NOW AGAIN AT 57K. SHOULD BE A RECALL ON THIS ISSUE. *JB
Power train, Aug 28, 2005
SO I BOUGHT A USED 2002 FORD EXPLORER (V6) AND IMMEDIATELY HAD A LOUD VIBRATION COMING FROM THE REAR END. THE MECHANIC KNEW WHAT IT WAS BEFORE I FINISHED THE FIRST SENTENCE. HE INFORMED ME THAT I WAS HIS FOURTH 02 EXPLORER THIS YEAR FOR THE SAME PROBLEM. HE FURTHER INDICATED THAT, IN HIS OPINION, USING LIGHT WEIGHT ALUMINUM ALLOY FOR THE REAR END WAS A VERY POOR DESIGN CHOICE. THE REPAIRS WERE MADE, AND, JUST OUT OF CURIOSITY, I JUMPED ON THE INTERNET TO SEE IF I WAS THE ONLY ONE WITH THIS PROBLEM. I KEYWORD SEARCHED "2002 FORD EXPLORER" (YEAH, JUST THAT) AND HIT NUMBER ONE WAS A TWO PAGE TIRADE FROM QUITE A FEW OWNERS INDICATING THE SAME PROBLEM. ALSO, EVERY 02 EXPLORER OWNER I KNOW (6 OF EM) SAID THEY HAVE OR HAD THE SAME PROBLEM. HOW IS THERE NOT A RECALL? THAT '!@#$% COST ME 1200 DOLLARS. THAT WAS SIX MONTHS AGO. THERE'S ANOTHER VIBRATION IN THE REAR AGAIN. STATISTICALLY, THIS SURE SEEMS LIKE A COVER-UP BY FORD TO ME. *JB
Power train, Aug 27, 2005
2002 FORD EXPLORER HAS TRANSMISSION SHIFTING PROBLEMS AND WHINE FROM REAR DIFFERENTIAL. OUT OF FACTORY WARRANTY. DEALER HAS TO REPLACE REAR END AT MY COST. NO WAY A DIFFERENTIAL SHOULD GO OUT AT 48,000 MILES. DO NOT KNOW IF TRANSMISSION PROBLEMS WILL BE SOLVED AT THIS TIME. *JB
Power train, Aug 26, 2005
2002 FORD EXPLORER XLT 4X4 CONTROL MODULE GOES OUT. THERE ARE HUNDREDS OF POSTS TALKING ABOUT THIS PROBLEM IN FORUMS. THEY REMADE THE PART 3 TIMES BECAUSE THEY KNEW THEY HAD A PROBLEM. I GOT STUCK 2 MILES ON A BEACH WITH MY WIFE AND 2 CHILDREN BECAUSE THE 4 WHEEL DRIVE WOULDN'T KICK IN. THERE IS NO WARNING THAT IT IS BROKE UNTIL YOU TRY TO USE IT. *JB
Power train, Aug 24, 2005
2002 FORD EXPLORER XLS ORIGINAL OWNER 72,000 MILES. HAVE NOTICED A WHINING HUMMING ,NOISE COMING FROM REAR OF VEHICLE WHILE DRIVING 50-70 MILES PER HOUR. BEEN DOING IT SINCE 30,000 MILES. DEALER SAYS POSSIBLE RIGHT WHEEL BEARING?
Power train, Aug 24, 2005
2002 FORD EXPLORER XLT TRANSMISSION PROBLEMS. SHIFTING FROM PARK TO REVERSE CAUSES A LOUD CLUNKING NOISE AND THE VEHICLE JERKS FORWARD. THERE IS ALSO A PROBLEM WITH THE TRANSMISSION SHIFTING WHEN DRIVING THE VEHICLE. *TR
Power train, Aug 23, 2005
2002 FORD EXPLORER, EDDIE BAUER 4WD 4.0L; 83K MILES, FOR THE SECOND TIME ON VEHICLE HAS REAR AXLE SEAL LEAK. REAR AXLE SEALS AND PINION SEALS REPLACED AT 55K; HUMMING NOISE/WHINE FROM VEHICLE AT CRUISING SPEEDS. MANY SIMILAR PROBLEMS REPORTED ONLINE, AND FORD TSB'S ISSUED, BUT NO RECALLS. SEE, FOR INSTANCE: HTTP://FORUMS.CARREVIEW.COM/SHOWTHREAD.PHP?T=93 FIRST REPAIR WAS OVER $700 AND THIS ONE WILL REQUIRE REAR ASSEMBLY REPLACEMENT, IN EXCESS OF $1200. FIRST REPAIR USED 'UPDATED PARTS' FROM FORD, SUPPOSEDLY DESIGNED TO PREVENT PROBLEM RECURRENCE.
Power train, Aug 23, 2005
DT: THE CALLER SAID VEHICLE HAD PROBLEMS WITH THE TRANSMISSION. IN SEPTEMBER 2002 AT 4775 MILES WHEN TRYING TO ACCELERATE THE VEHICLE MADE NOISE AND WOULD NOT ACCELERATE. IN NOVEMBER 2003 AT 34,114 MILES THE LIGHTS ON THE DASHBOARD CAME ON. SHE COULD SMELL SOMETHING. BOTH TIMES SHE WAS TOLD NOTHING COULD BE FOUND. CURRENTLY, ALL THE LIGHTS ON THE DASHBOARD CAME ON AGAIN. WHILE GETTING ON THE HIGHWAY THE VEHICLE LOST POWER AND WOULD ONLY GO 20 MPH. DEALER TOLD HER THE TRANSMISSION NEEDED TO BE REPLACED, AND THE CALLER WOULD HAVE TO PAY FOR IT. *AK
Power train, Aug 23, 2005
LOUD HUMMING NOISE COMING FROM READ END ON 2002 FORD EXPLORER AT SPEEDS OF 40+MPH...READ ALOT OF COPLAINTS, SEEMS TO BE A DIFFERENTIAL PROBLEM IN THE 1200-1500 DOLLAR RANGE.
Power train, Electrical system, Aug 22, 2005
DT: CONSUMER COMPLAINED ABOUT TRANSMISSION PROBLEMS. WHILE DRIVING 65 MPH THE TRANSMISSION LOCKED. THE VEHICLE SLOWED DOWN, OPERATING AT A REDUCED SPEED, AND THEN THE ENGINE SUDDENLY SHUT OFF. THE CAR COASTED TO THE SIDE OF THE ROAD. CONSUMER INSPECTED VEHICLE AND FOUND NOTHING. GOT BACK INTO VEHICLE ABOUT 10 MINUTES AFTER THE OCCURRENCE, RESTARTED THE VEHICLE, AND DROVE TO A DEALERSHIP ABOUT 5 MILES DOWN THE ROAD AND THE CAR WAS MAKING FUNNY NOISES. DEALERSHIP SAID THE TRANSMISSION HAD A SOLENOID PROBLEM THAT CAUSED IT TO LOCK. DEALER KEPT CAR ABOUT WEEK AND A HALF. THE SOLENOID VALVE SHIFT WAS REPLACED ALONG WITH THE TRANSMISSION PAN AND GASKET. THIS LASTED ABOUT 2 WEEKS AND AGAIN THIS PROBLEM RECURRED . THE TRANSMISSION DID NOT LOCK AT THIS TIME BUT THE TRANSMISSION SLIPPED. VEHICLE IS CURRENTLY AT DEALER FOR AN IGNITION PROBLEM. THE DEALER COULD DUPLICATE THE PROBLEM, BUT THEY DO NOT KNOW WHAT WAS CAUSING THIS. *AK
Power train, Aug 22, 2005
MY FORD EXPLORER REAR AXKE TO DIFF. SEALS ARE LEAKING OIL, AND THE REAR END IS VERY NOISY. FORD PUT NEW SEALS IN AT THE COST OF $340.64 . THE DAY I PICKEDED UP THE VEHICLE THEY WERE STILL LEAKING 30 MILES LATER WITH THE NEW DESIGNED SEALS IN. I PUT THE 2002 EXPLORER BACK IN THE GARAGE TO GET THE SEALS CHANGED 6 DAYS LATER. STHE REAR END IS STILL VERY NOISY, BUT THE SEALS ARE NOT LEAKING FOR THE TIME BEING. I CALLED THE FORD 800 NUMBER TO COMPLAIN AND TRY TO GET MY MONEY BACK WITH NO AVAIL.
Power train, Aug 21, 2005
MY 2002 FORD EXPLORER APPEARS TO HAVE REAR-END PROBLEMS. HAVE OWNED THE VEHICLE FOR A COUPLE OF YEARS AND IT STARTED OUT WITH A WHINING NOISE IN THE REAR-END AND HAS PROGRESSED TO A HARD SHIFT AND ON OCCASION A CLUNKING WHEN THE VEHICLE SHIFTS AROUND THIRD GEAR.
Power train, Aug 19, 2005
LOUD NIOSE COMING FROM THE REAR END OF MY 2002 FORD EXPLORER 4X4 THAT HAS NOT BEEN FIXED AFTER REPEATED COMPLAINTS OR TAKEN SERIOUSLY BY THE SERVICE DEPARTMENT AT THE FORD DEALERSHIP IN SIMI VALLEY, CALIFORNIA.
Suspension, Power train, Structure, Aug 18, 2005
DT: THE CONTACT OWNS A 2002 FORD EXPLORER XLT. THE CONTACT HAS BEEN HAVING A PROBLEM WITH THE REAR END. THE REAR END MADE AN EXTREMELY LOUD ROARING SOUND. TOOK THE VEHICLE THE VEHICLE TO THREE DIFFERENT REPAIR SHOPS. ONE SAID IT WAS THE TIRES, AND THE OTHER TWO MAINTAINED THAT IT WAS AN EXPENSIVE REAR END PROBLEM. SHE TALKED TO OTHER PEOPLE WITH THIS SAME TYPE OF VEHICLE AND THEY ALL HAD THIS PROBLEM. ALSO, HAD A RING AND PINION REPLACED IN THE REAR END NOT LONG AFTER SHE PURCHASED THE VEHICLE. CURRENTLY, THEY TOLD HER THAT THIS WHAT WAS NEEDED TO BE REPLACED AGAIN ALONG WITH OTHER PARTS , INCLUDING THE REAR AXLE. THIS NOISE ORIGINALLY STARTED AT 55-65 MPH, AND NOW IT WAS MAKING NOISE AT 40-70 MPH. AFTER GOING OVER 70 MPH COULD NOT HEAR IT AS BADLY. ALSO, THE VEHICLE WAS LEAKING FLUID FROM THE RING AND PINION. A STRANGE SOUND THAT WAS COMING FROM UNDER THE HOOD, LIKE A BUZZING SOUND THAT SOUNDS LIKE TRANSMISSION. IN ADDITION, THE HATCHBACK GLASS FELL ON THE CONTACT'S HEAD. IT JUST POPPED OUT. THIS HAPPENED TWICE. THEY DO NOT EVEN ATTEMPT TO OPEN THE GLASS IN THE HATCH. THE DEALERSHIP WHERE SHE PURCAHSED HER VEHICLE STILL HAS RECORDS OF WHAT WAS REPLACED ON VEHICLE.*AK
Power train, Aug 18, 2005
I HAVE A 2002 FORD EXPLORER. FOR THE PAST 2 MONTHS THE OVERDRIVE LIGHT HAS COME ON PERIODICALLY AND BLINKS UNTIL THE VEHICLE IS TURNED OFF. I TOOK IT TO LINDSAY FORD IN WHEATON, MD AND THEY CHARGED ME $180 FOR A DIAGNOSTIC TEST TO DETERMINE THE PROBLEM. THEY CALLED TO TELL ME I NEEDED A NEW TRANSMISSION. MY VEHICLE IS 4 YEARS OLD AND ONLY HAS 63,000 MILES ON IT. I THINK IT'S RIDICULOUS THAT I HAVE TO SPEND ALMOST $3,000 FOR A NEW TRANSMISSION WITH THIS LOW MILEAGE ON MY CAR. THIS SOUNDS LIKE A DEFECTIVE TRANSMISSION TO ME. *NM
Power train, Aug 17, 2005
DT: CONTACT STATED 2002, FORD EXPLORER HAS BEEN HAVING SHIFTING PROBLEMS. HE NOTICED THE PROBLEM OCCURRING AT 26,000 MILES . IT WAS SHIFTING VERY HARD. HE WILL BE DRIVING WHEN THE CAR WILL NOT SHIFT INTO SECOND OR THIRD GEARS, IT WILL SLIP INTO NEUTRAL, THE CAR WILL SLOW DOWN IN TRAFFIC AND CAUSE A SAFETY HAZARD. HE HAD THE TRANSMISSION RE PROGRAMMED. IT HELPED IT TWICE; BUT THEN IT STARTED DOING THE SAME THING. THE THIRD TIME THE CONTACT WENT BACK TO DEALER AND THEY WOULD NOT REPROGRAM IT AGAIN. HE THOUGHT THE TRANSMISSION FAILED. SECOND AND THIRD GEARS GEAR WERE NOT SHIFTING PROPERLY. FOUND IDENTICAL PROBLEMS ON THE INTERNET. THERE WAS 62,000 MILES ON THE CAR. IT STARTED HAPPENING AROUND 2003 AND HAS GOTTEN PROGRESSIVELY WORSE.*AK
Power train, Aug 17, 2005, crash
DT: THE CONTACT WAS DRIVING THE OWNER'S CAR AND PULLED OVER TO PARK. HE SWITCHED THE CAR INTO DRIVE JUST TO PULL UP A FEW FEET AND THE CAR LEAPED FORWARD. HE HIT THE BRAKE AS HARD AS HE COULD BUT COULD NOT STOP THE CAR, AND HIT THE BUMPER OF THE CAR IN FRONT. THIS HAPPENED ON 8-5-05. THE OWNER OF THE CAR NOR THE CONTACT HAD ANY PRIOR PROBLEMS WITH THE CAR. THE CONTACT STATED HE HAD NO FURTHER PROBLEMS SINCE 8-5-05.*AK
Steering, Suspension, Engine and engine cooling, Power train, Aug 17, 2005
ABS LIGHT CAME ON AT 19,518 MILES, 22,071 MILES, AND 27,078 MILES. MORE IMPORTANTLY, HOWEVER, ARE MY ISSUES WITH THE 2002 EXPLORER REAR END. 10/1/03: 27,078 MILES ABS LIGHT CAME ON, THE DEALER REPLACED THE ASSEMBLY. REAR DIFFERENTIAL WAS LEAKING, DEALER REPLACED THE SEALS. 7/28/04: 40,541 MILES REAR END LEAKING AGAIN. HALF SHAFTS WERE WORN. REAR LOCKING DIFF WAS SLIPPING. THE DEALER HAD TO REPLACE BOTH HALFSHAFTS, SEALS, AND CLUTCH PACKS. 9/22/04: 43,203 MILES REAR AXLE CHATTERING. REPLACED WHOLE REAR AXLE ASSEMBLY. 2/25/05: 54,960 MILES REAR DIFF MAKING MORE NOISE. LEFT REAR AXLE BEARING WAS NOISY. REPLACED LEFT REAR AXLE HUB AND ASSEMBLY. ON TEST DRIVE, THE DEALER FOUND THAT THE BEARING THEY JUST INSTALLED WAS BAD, SO THEY HAD TO REPLACE IT AGAIN. 8/11/05: 68,000 MILES LEAKING FLUID FROM REAR END. THE DEALER PERFORMED THE FOLLOWING MAINTENANCE: REPLACED DIFF SEALS, REPLACED TIMING CHAIN, REPLACED RIGHT FRONT HUB ASSEMBLY, REPLACED RING AND PINION, REPLACED FRONT END TIE RODS, REPLACED BOTH LOWER BALL JOINTS, PERFORMED FRONT END ALIGNMENT. ALL TOLD, I HAVE HAD MY EXPLORER IN THE SHOP AT LEAST 10 TIMES. MY WARRANTY IS ABOUT TO EXPIRE (7,000 MORE MILES) AND I'M GOING TO TRY TO GET FORD TO BUY THE VEHICLE BACK. FROM WHAT I'VE HEARD, THIS IS NOT AN EASY PROCESS AND APPARENTLY DOESN'T HAPPEN OFTEN WITH SUCH 'HIGH MILEAGE' VEHICLES. IF THEY DON'T BUY IT BACK I WILL BE FORCED TO TAKE A HUGE LOSS ON THE VEHICLE. I WILL THEN PURCHASE ANYTHING BUT A FORD. *JB
Power train, Aug 16, 2005, crash
MY WIFE WAS UNLOADING TWO GRANDSONS FROM OUR 2002 FORD EXPLORER. SHE HAD REMOVED THE YOUNGEST ONE WHEN THE FOUR YEAR OLD GOT INTO THE DRIVER'S SEAT ON HIS KNEES AND PRETENDED TO DRIVE. THE IGINITION WAS OFF AND TRANSMISSION IN PARK. HE PULLED ON THE SHIFT LEVER, THE AUTOMOBILE BEGAN TO ROLL BACKWARDS. MY WIFE OPENED THE DRIVERS DOOR TO STOP THE VEHICLE. IT BEGAN TO ROLL BACKWARDS FASTER AND THE OPEN DOOR STRUCK HER KNOCKING HER TO THE GROUND. THE VEHICLE STRUCK TWO TREES SHHORTLY AFTER THAT CAUSING $5675.77 IN DAMAGES TO THE VEHICLE. I CALLED FORD MOTOR COMPANY 0N AUGUST 5, 2005AND SPOKE TO TIFFANY EXPLAINING THAT THE "BRAKE-SHIFT INTERLOCK' HAD FAILED CAUSING THE INCIDENT DESCRIBED ABOVE. HER QUESTION TO ME WAS, "WHAT DO YOU WANT FORD MOTOR COMPANY TO DO ABOUT THIS." I REPLIED THAT I WANTED COMPENSATION FOR DAMAGES AND THE DEFECT CORRECTED. SHE SAID THAT FORD MOTOR COMPANY WOULD NOT INVESTIGATE THIS DEFECT, NOR MAKE ANY COMPENSATION FOR DAMAGES AND THAT I SHOULD HANDLE EVERYTHING THROUGH MY INSURANCE COMPANY. I CALLED AGAIN ON AUGUST,09,05 AND SPOKE TO DAMIAN WHO GAVE ME THE SAME REPLY AS YIFFANY.*JB
Power train, Equipment, Aug 13, 2005
I HAVE HAD MY TRANSMISSION IN MY 2002 FORD EXPLORER REBUILT BY A LOCAL FORD DEALERSHIP AT 53,000 MILES AND A FORD RE-MANUFACTURED TRANSMISSION INSTALLED AT THIS DEALERSHIP AT 69,000. THIS LOCAL DEALERSHIP HAS REPLACED THE TRANSFER CASE TWICE, DRIVE AXLE, AND UNIVERSAL JOINTS BETWEEN 69,000 AND 74,000 TO CORRECT AN ONGOING REPORTED SHIFTING PROBLEM WITH THE TRANSMISSION. MY TRANSMISSION FAILED AT 109,000, AGAIN, MUCH TO MY DISMAY. THE DEALERSHIP RESPONDED THAT IT WAS A MANUFACTURER'S ISSUE AND SUGGESTED THAT I CONTACT FORD. UPON CONTACTING FORD MOTOR COMPANY, I WAS TOLD THAT IT WAS A DEALERSHIP ISSUE AS THE DEALERSHIP HAD INSTALLED THE TRANSMISSION AND MAY HAD DONE SO INCORRECTLY. I TOOK MY VEHICLE TO AN INDEPENDENT TRANSMISSION SPECIALIST WHO REPLACED THE TRANSMISSION AND INDICATED THAT THE PREVIOUS TRANSMISSION WAS, IN FACT, DEFECTIVE. *JB
Power train, Equipment, Aug 13, 2005
WHILE DRIVING DOWN THE ROAD THE AIR CONDITIONER QUIT WORKING. I HEARD THE COOLANT AND COMPRESSOR STILL WORKING, BUT NO FAN BLOWER ON LEVELS 1,2 AND 3 LEVEL 4 STILL WORKED LUCKILY. I ALSO HAVE A HOWLING SOUND COMING FROM THE REAR END UNDER LIGHT ACCELERATION AND HARD SHIFTING WHEN ACCELERATING AND LETTING OFF OF THE GAS DURING A SHIFT. THE AIR CONDITIONER WAS CAUSED BY A FAULTY RESISTOR, THE REST HAS YET TO BE DETERMINED. I NOTICE A NUMBER OF COMPLAINTS ON THIS SITE FOR THE SAME SYMPTOMS, A RECALL SHOULD BE ISSUED.*JB
Power train, Aug 11, 2005
TRANSMISSION CASE WEARING TO THE POINT WHERE IT HAS TO BE REPLACED FOR APPROXIMATELY $3000. *JB