2002 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 3,613 owner complaints filed for this model year. This is the highest complaint count among 26 Explorer model years with reports.
Of the 2002 reports, 163 involved a crash and 71 involved a fire. 213 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Vehicle speed controlOct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 09V399000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Tires, sidewallMay 24, 2001
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.
OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 01V171000 on NHTSA.gov
Visibility, glass, side/rearApr 10, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 2002 FORD EXPLORER AND MERCURY MONTAINEER SPORT UTILITY VEHICLES. THE BRACKETS CONNECTING THE LEFT CYLINDERS TO EACH SIDE OF THE LIFTGATE GLASS COULD ROTATE OUT OF POSITION IF EITHER THE URETHANE BOND OR TORQUE ARE NOT SUFFICIENT.
ROTATION OF THE BRACKETS COULD POTENTIALLY CAUSE THE LIFT CYLINDERS TO DETACH FROM THE GLASS OR, IN SOME CASES, COULD POTENTIALLY CAUSE THE LIFTGATE GLASS TO BREAK. EITHER CONDITION IS MOST LIKELY TO OCCUR WHEN THE GLASS IS BEING CLOSED.
FORD DEALERS WILL INSPECT THE VEHICLES FOR THE POSITION OF BOTH THE LEFT AND RIGHT LIFTGATGE GLASS LIFT CYLINDER BRACKETS. IF THE BRACKETS ARE IN THE PROPER POSITION, THE BRACKET RETAINERS WILL BE TIGHTENED TO A HIGHER TORQUE. IN CASES WHERE THE BRACKET IS NOT PROPERLY POSITION, THE BRACKET MUST BE RE-ALIGNED.
Campaign 01I010000 on NHTSA.gov
Representative owner complaints: steering
162 reports, newest first. Show all
Steering, Fuel system, Other, Structure, Jan 26, 2007
THE MIDDLE PANEL UNDER THE GLASS IN THE BACK OF THE CAR HAS CRACKED. I SUSPECT IT WAS DUE TO COLD WEATHER. I HAVE SINCE SEEN OTHER EXPLORERS WITH THIS PROBLEM AND NOTICE THAT THERE ARE A LOT OF COMPLAINTS ONLINE ABOUT THIS. IN ADDITION, THIS PAST SUMMER MY SHIFTER SNAPPED OFF THE BARREL. I HAD 4 KIDS IN THE CAR AT THE TIME. FORD RESPONDED BY TELLING ME THAT I HAD 75K MILES AND NO WARRANTY AND I DIDN'T TYPICALLY GET MY CAR SERVICED THERE SO THEY WEREN'T GOING TO BE WILLING TO "WORK WITH ME" TO GET IT RESOLVED. WHEN I TOLD HIM I HAD MY 'REGULAR' MECHANIC LOOK AT IT HE SAID THAT THE LABOR RATE WAS PROBABLY CHEAPER WITH HIM THAN AT FORD. WELL - NOW TELL ME WHY I WOULD SERVICE MY CAR AT A FORD DEALERSHIP? OH YEAH...IN CASE I GET CRACKS OR SHIFTERS FALL OFF AND MAYBE THEY'LL 'WORK WITH ME' ON THE PRICE. BIG INCENTIVE. OH YEAH, MY FUEL GAUGE DOESN'T WORK - ANOTHER COMMON PROBLEM. MY PREVIOUS EXPLORER (ABOUT 10 YEARS BACK) HAD THE SAME PROBLEM . THE GUY UP THE STREET HAS AN EXPLORER (2003) AND IT DOESN'T WORK EITHER. *JB
Steering, Dec 21, 2006
I HAVE A 2002 FORD EXPLORER WITH 102,000 MILE ON IT. FOR THE PAST 3 YEARS, ONCE A YEAR, I'VE HAD TO HAVE THE REAR END WORKED ON. THIS LAST WEEK IT STARTED MAKING A WHINING NOISE AGAIN. I TOOK IT IN TO THE DEALERSHIP THIS MORNING AND THEY STATED THAT THE RING AND PINION NEEDED TO BE REPLACED ALONG WITH THE BEARINGS. I JUST HAD ALL THAT DONE 11 MONTHS AGO. THEY SAY THE WARRANTY IS OUT ON IT BY 4K MILES. AGAIN, THIS IS THE THIRD TIME I'VE HAD THIS PROBLEM. EVERY YEAR IT SEEMS I HAVE TO SPEND $1500+ ON THE SAME ISSUES. AFTER MUCH RESEARCH, I SEE THAT THIS IS A RECURRING PROBLEM IN THE 2002 FORD EXPLORERS. *NM
Steering, Engine and engine cooling, Power train, Visibility, Aug 30, 2006
AT A COMPLETE STOP VEHICLE SURGES (ACCELERATES). HAVE TO PLACE IN NEUTRAL AT STANDING STOPS TO PREVENT AN ACCIDENT. DRIVER'S SIDE POWER WINDOW SWITCH FAILED, HAD REPLACED, ALSO THE WINDOW WHINES WHEN ROLLING UP. PASSENGER'S SIDE POWER WINDOW REGULATOR(CABLE) SNAPPED?? WHEN REAR WINDOWS ARE DOWN AT A SPEED OF 20 MPH+ IT SOUNDS LIKE A HELICOPTER IS IN THE BACK SEAT(ACTUALLY PHYSICALLY HURTS YOUR EARS!!!) <<<<NO FIX OR REPAIR?? ANYONE ELSE HAVE THIS PROBLEM? 55-65 MPH STEERING WHEEL SHAKES. REPAIR ATTEMPT BALANCED AND ROTATED TIRES AND SUSPENSION WAS INSPECTED. STILL SHAKES. REAR SPARE TIRE ACCESSORIES COVER HANDLE BROKE. <<NOT ABUSED. HOW DO YOU CHANGE A FLAT WITH NO JACK OR NO TOOLS?? (SPARE TIRE CAME DOWN ALRIGHT THOUGH). EGR VALVE FAILURE @ 40,000 MILES. 4X4 INTEMITTENT SHIFTING ISSUES FROM LOW>AUTO AND AUTO>HIGH. CAN NOT PIN POINT PROBLEM. THAT ABOUT WRAPS UP MY LOVELY EXPERIENCE WITH THIS VEHICLE. I AM A MARRIED FATHER OF TWO AND THE ONLY ONE WORKING ON A LIMITED INCOME. I BOUGHT THIS TRUCK WITH VERY LOW MILES THINKING IT WOULD BE DEPENDABLE NOT UNAFFORDABLE. *NM
Steering, Aug 8, 2006
DT*: THE CONTACT STATED THE STEERING COLUMN HANDLE FRACTURED AND DETACHED. BEFORE IT FRACTURED, THE STEERING HANDLE SEEMED TO HAVE A CLICKING SOUND IN IT. THIS INCIDENT OCCURRED WHEN THE VEHICLE WAS NEARLY PARKED THEREFORE THE CONTACT WAS ABLE TO AVOID ANY ACCIDENTS. THE STEERING HANDLE WAS REPLACED. UPDATED 09/13/06. *JB
Steering, Engine and engine cooling, Power train, Jul 22, 2006
PERSISTENT QUALITY PROBLEMS: ENGINE, TRANSMISSION, POWER STEERING, AIR COMPRESSOR, AND RELATED SAFETY HAZARDS SUCH AS DEFECTIVE REAR HINGE. *NM
Steering, Equipment, Jul 14, 2006
STEERING COLUMN JAMMED TWICE. FIRST TIME UNDER THE WARRANTY, THEN 1 YEAR LATER NOT COVERED BY WARRANTY. FATHER HAS SAME VEHICLE MAKE AND MODEL YEAR, HE HAD TWO PUT IN HIS ALSO. REAR END WENT. HAD TO REPLACE TWO AXLES ALREADY. *JB
Steering, Electrical system, Jun 14, 2006
DT*: THE CONTACT STATED THE GEAR SHIFT DETACHED FROM THE COLUMN WHILE TRYING TO PUT THE VEHICLE IN DRIVE. THERE WERE NO WARNING INDICATORS PRIOR TO THE PROBLEM. THE VEHICLE WAS TOWED TO THE DEALER WHO REPLACED THE ENTIRE STEERING COLUMN. THE MANUFACTURER WAS ALSO ALERTED OF THE PROBLEM. AFTER THE STEERING COLUMN WAS REPLACED THE KEY WOULD NOT FIT IN THE IGNITION PROPERLY AND THE VEHICLE HAS BEEN RETURNED TO THE DEALER FOR INSPECTION TODAY.
Steering, Suspension, Power train, Tires, May 24, 2006
TRIED TO PUT THE VEHICLE INTO REVERSE FROM PARK AND THE COLUMN SHIFTER BROKE OFF. VEHICLE COULD NOT BE DRIVEN AND WAS TOWED TO A TRANSMISSION BUSINESS. COST TO REPAIR IS $1300. I BOUGHT THIS VEHICLE IN 2004 USED. I'VE HAD THE REAR TRANSMISSION SEALS, SHOCKS, TIRES, FRONT WINDOW AND THE ENTIRE STEERING COLUMN REPLACED. *JB
Steering, Mar 8, 2006
DT*: THE CONTACT STATED WHILE THE VEHICLE WAS PARKED THE CONTACT ATTEMPTED TO PUT THE VEHICLE SHIFTER INTO THE DRIVE POSITION HOWEVER, THE STEERING COLUMN COMPLETELY FELL APART. THE VEHICLE WAS DRIVEN HOME AND THEN TO AN INDEPENDENT REPAIR SHOP AND REPAIRS HAVE BEEN MADE.
Steering, Feb 16, 2006
BACKED MY 2002 FORD EXPLORER OUT OF THE GARAGE AND PUT IT IN PARK FOR A MOMENT AND WENT TO PUT THE CAR IN DRIVE AND THE GEAR SHIFTER BROKE OFF. THE STEERING COLUMN HAD TO BE DISMANTLED TO ALLOW FOR TOWING AND MECHANIC HAVING TROUBLE GETTING THE PARTS TO FIX IT. *NM
Steering, Power train, Oct 6, 2005
BEGAN BACKING OUT OF GARAGE BUT NOTICED "DOOR AJAR" LIGHT ON; A FREQUENT OCCURRENCE IN THIS CAR, AND LIGHT DOESN'T INDICATE WHICH DOOR IS THE PROBLEM. SO, FINISHED BACKING CAR OUT OF GARAGE AND PARKED IT IN DRIVEWAY, PLACING CAR IN PARK AND APPLYING EMERGENCY BRAKE. LEFT CAR RUNNING. EXITED CAR, LEFT DRIVER DOOR OPEN, AND HAD SOME TIME TO STAND, TURN AROUND AND LOOK AT BACK DOOR BEHIND DRIVER'S SIDE FIRST. DETERMINED IT WAS CLOSED BY VISUAL CHECK. BEGAN TO MOVE TOWARD REAR OF CAR TO CHECK HATCH NEXT (HATCH PROBLEMATIC; HAD IT FIXED AFTER BOUGHT THE CAR THEN IT WAS JUST RECENTLY RECALLED AGAIN. BUT MUCH TO MY SHOCK THE CAR SLIPPED OUT OF PARK AND RAN OVER ME. TRIED TO DIVE OUT OF WAY; CAR RAN OVER ME AT BOTH KNEES. SUFFERED CRUSH INJURY. HAD CAR EXAMINED; FORENSIC SPECIALIST THOUGHT IT WAS A DESIGN FLAW WITH LOTS OF GAP IN STEERING COLUMN BETWEEN REVERSE AND PARK AND SOME PLAY IN WHERE IT WOULD GROOVE IN. *JB *NM
Steering, Suspension, Sep 7, 2005
DT: THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THAT THE REAR BEARING WENT OUT ON 9-6-05. THE CONSUMER IS UNSURE IF IT WAS ON THE RIGHT OR THE LEFT. SHE DID NOT HEAR A NOISE PRIOR TO THIS BUT REPORTED THAT THE VEHICLE FELT SLUGGISH. THE CONTACT SAID THAT THE VEHICLE WAS NOT STEERING PROPERLY AND IT WAS PULLING ALL OVER THE ROAD. SHE REPORTED THAT STEERING WAS VERY SLOPPY AND SHE COULD NOT CONTROL THE VEHICLE. SHE CALLED FORD MOTOR COMPANY AND THEY TOOK A COMPLAINT FROM HER AND SAID THEY WOULD EVALUATE IT WITHIN 3-5 DAYS.*AK *MR
Steering, Suspension, Engine and engine cooling, Power train, Aug 17, 2005
ABS LIGHT CAME ON AT 19,518 MILES, 22,071 MILES, AND 27,078 MILES. MORE IMPORTANTLY, HOWEVER, ARE MY ISSUES WITH THE 2002 EXPLORER REAR END. 10/1/03: 27,078 MILES ABS LIGHT CAME ON, THE DEALER REPLACED THE ASSEMBLY. REAR DIFFERENTIAL WAS LEAKING, DEALER REPLACED THE SEALS. 7/28/04: 40,541 MILES REAR END LEAKING AGAIN. HALF SHAFTS WERE WORN. REAR LOCKING DIFF WAS SLIPPING. THE DEALER HAD TO REPLACE BOTH HALFSHAFTS, SEALS, AND CLUTCH PACKS. 9/22/04: 43,203 MILES REAR AXLE CHATTERING. REPLACED WHOLE REAR AXLE ASSEMBLY. 2/25/05: 54,960 MILES REAR DIFF MAKING MORE NOISE. LEFT REAR AXLE BEARING WAS NOISY. REPLACED LEFT REAR AXLE HUB AND ASSEMBLY. ON TEST DRIVE, THE DEALER FOUND THAT THE BEARING THEY JUST INSTALLED WAS BAD, SO THEY HAD TO REPLACE IT AGAIN. 8/11/05: 68,000 MILES LEAKING FLUID FROM REAR END. THE DEALER PERFORMED THE FOLLOWING MAINTENANCE: REPLACED DIFF SEALS, REPLACED TIMING CHAIN, REPLACED RIGHT FRONT HUB ASSEMBLY, REPLACED RING AND PINION, REPLACED FRONT END TIE RODS, REPLACED BOTH LOWER BALL JOINTS, PERFORMED FRONT END ALIGNMENT. ALL TOLD, I HAVE HAD MY EXPLORER IN THE SHOP AT LEAST 10 TIMES. MY WARRANTY IS ABOUT TO EXPIRE (7,000 MORE MILES) AND I'M GOING TO TRY TO GET FORD TO BUY THE VEHICLE BACK. FROM WHAT I'VE HEARD, THIS IS NOT AN EASY PROCESS AND APPARENTLY DOESN'T HAPPEN OFTEN WITH SUCH 'HIGH MILEAGE' VEHICLES. IF THEY DON'T BUY IT BACK I WILL BE FORCED TO TAKE A HUGE LOSS ON THE VEHICLE. I WILL THEN PURCHASE ANYTHING BUT A FORD. *JB
Steering, Service brakes, Hydraulic, Air bags, Jan 10, 2005, crash
STEERING COLUMN BROKE WHILE DRIVING. CONSUMER APPLIED THE BRAKES, AND THE PEDAL WENT TO THE FLOOR. CONSUMER LOST CONTROL OF THE VEHICLE, AND IT CRASHED INTO A GUARD RAIL. UPON IMPACT, BOTH AIR BAGS FAILED TO DEPLOY. DRIVER SUSTAINED MINOR INJURIES, AND WENT TO THE DOCTOR ON HER OWN. VEHICLE WAS TOWED, AND TOTALED OUT BY THE INSURANCE COMPANY.*AK
Steering, Jan 7, 2005
UPON PARKING THE VEHICLE AND RETURNING BACK TO START IT UP LEVER WHICH CHANGED THE GEARS BROKE INSIDE THE STEERING COLUMN. TOOK VEHICLE TO THE DEALER, AND WAS TOLD THERE WAS NOTHING THEY COULD DO ABOUT IT. *AK THE KEY BECAME STUCK IN THE IGNITION AND THE SHIFTER BROKE AT THE COLUMN BECAUSE THE STEERING SHAFT BROKE. *NM
Steering, Power train, Dec 27, 2004
WHEN SHIFTING FROM DRIVE TO PARK COLUMN SHIFT LEVER WOULD GET STUCK. UPON A STALLING ,, WHEN SHIFTING FROM DRIVE INTO PARK TO RESTART THE CAR, COLUMN SHIFT LEVER BROKE OFF RESULTING IN BEING UNABLE USE THE VEHICLE WHILE IN A PARKING LOT AT NIGHT WITH SMALL CHILDREN IN THE CAR. VEHICLE TOWED TO DEALER, WHERE WE WERE TOLD THE WHOLE STEERING COLUMN NEEDED TO BE REPLACED AT AN ESTIMATE OF $747.00 FOR A THREE YEAR OLD VEHICLE.*AK
Steering, Sep 14, 2004
THE GEAR IS DEFECTIVE, IT COMES OUT OF PARK ON ITS OWN AND IT IS HARD TO GET IT INTO PARK.
Steering, Apr 29, 2004, crash
2002 FORD EXPLORER ROLLOVER INCIDENT ON 12/26/2004 RESULTED IN THE DEATH OF MY STEPSON.*AK
Steering, Mar 30, 2004
WHILE DRIVING 70 MPH CONSUMER LOST CONTROL OF THE VEHICLE, DEALER NOTIFIED. *AK
Steering, Feb 19, 2004
CONSUMER'S WIFE FELT THAT VEHICLE WAS VEERING TO HER RIGHT. DEALERSHIP FOUND OUT THAT PINION BOLT WAS MISSING.(NAR) *LA
Steering, Jan 24, 2004, crash
STEERING WHEEL LOCKED WHILE DRIVING ON 495 CAPITOL BELTWAY, CAUSING VEHICLE TO LOOSE CONTROL AND COLLIDE INTO GUARDRAIL AND UTILITY POLE. COLLISION CAUSING SUBSTANTIAL DAMAGE TO VEHICLE AND INJURY TO DRIVER. *LA
Steering, Dec 29, 2003, crash
WHEN TOWING VEHICLE IN RECOMMENDED TOWING MODE, STEERING WHEEL LOCKING MECHANISM WILL RANDOMLY ENGAGE, LOCKING THE WHEELS OF THE TOWED VEHICLE. IF THIS OCCURS RIGHT AFTER A TURN, LOCKED WHEELS WILL PULL TOWED VEHICLE TO THE DIRECTION THAT WHEELS LOCKED IN.*AK
Steering, Nov 17, 2003
STEERING WHEEL WAS JERKING HARD LEFT AND RIGHT WHEN PARKING. TOOK VEHICLE TO DEALER, AND THE DEALER REPLACED POWER STEERING PUMP WITH A USED PUMP. CONSUMER HAD A PROBLEM WITH THE DEALER USING, USED PARTS TO CORRECT A RECALLED ITEM. *AK
Steering, Fuel system, Gasoline, Visibility, Oct 1, 2003
CONSUMER STATED THAT WHILE MAKING A LEFT TURN HE HEARD A LOUD HUMMING NOISE AND HAD DIFFICULTY TURNING VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER AND THE TECHNICIAN INDICATED THAT THE POWER STEERING ROD FAILED. THIS PROBLEM OCCURRED IN JULY. IN AUGUST THE CONSUMER MADE A TURN AND THE VEHICLE SHUT OFF IN THE MIDDLE OF AN INTERSECTION WHICH CAUSED THE STEERING WHEEL TO LOCK UP. THE VEHICLE WAS TAKEN TO THE DEALER WHO INDICATED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE GLASS IN THE REAR HATCH RATTLED. THE VEHICLE WAS PURCHASED NEW AND THE CONSUMER BELIEVES IT SHOULD NOT BE EXPERIENCING THESE TYPES OF PROBLEMS. *AK *NLM
Steering, Service brakes, Air, Air bags, Vehicle speed control, Feb 15, 2003, crash
WHILE PULLING INTO PARKING SPACE (RIGHT) IN PARKING GARAGE MY EXPLORER EXPERIENCED A SUDDEN ACCLERATION-AT FULL THROTTLE (SNAPPING THE STEERING WHEEL TO THE RIGHT) (EXTREMELY LOUD REVVING, WHINING AND ANOTHER SOUND LIKE A BAD BELT SCREECH ALL AT THE SAME TIME) BEFORE THE CRASH. NO BRAKES (PEDAL WENT TO THE FLOOR). CRASHED INTO STEEL I-BEAM BENDING IT AND CRACKING CONCRETE PILLARS. NO AIRBAG ON IMPACT.