2002 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 3,613 owner complaints filed for this model year. This is the highest complaint count among 26 Explorer model years with reports.
Of the 2002 reports, 163 involved a crash and 71 involved a fire. 213 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Vehicle speed controlOct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 09V399000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Tires, sidewallMay 24, 2001
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.
OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 01V171000 on NHTSA.gov
Visibility, glass, side/rearApr 10, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 2002 FORD EXPLORER AND MERCURY MONTAINEER SPORT UTILITY VEHICLES. THE BRACKETS CONNECTING THE LEFT CYLINDERS TO EACH SIDE OF THE LIFTGATE GLASS COULD ROTATE OUT OF POSITION IF EITHER THE URETHANE BOND OR TORQUE ARE NOT SUFFICIENT.
ROTATION OF THE BRACKETS COULD POTENTIALLY CAUSE THE LIFT CYLINDERS TO DETACH FROM THE GLASS OR, IN SOME CASES, COULD POTENTIALLY CAUSE THE LIFTGATE GLASS TO BREAK. EITHER CONDITION IS MOST LIKELY TO OCCUR WHEN THE GLASS IS BEING CLOSED.
FORD DEALERS WILL INSPECT THE VEHICLES FOR THE POSITION OF BOTH THE LEFT AND RIGHT LIFTGATGE GLASS LIFT CYLINDER BRACKETS. IF THE BRACKETS ARE IN THE PROPER POSITION, THE BRACKET RETAINERS WILL BE TIGHTENED TO A HIGHER TORQUE. IN CASES WHERE THE BRACKET IS NOT PROPERLY POSITION, THE BRACKET MUST BE RE-ALIGNED.
Campaign 01I010000 on NHTSA.gov
Representative owner complaints
3,613 reports, newest first.
Structure, Jan 28, 2009
MY 2002 FORD EXPLORER HAS 2 CRACKS FROM TOP TO BOTTOM IN THE BACK REAR PANEL. I NOTICED THE FIRST ON AROUND JANUARY 2007 AND THE SECOND ONE JANUARY 2009. *TR
Power train, Jan 26, 2009
2002 FORD EXPLORER EDDIE BAUER 4.6 HAS A LOUD WHINING/HOWLING NOISE COMING FROM REAR DIFFERENTIAL. THIS IS A KNOWN AND DOCUMENTED PROBLEM/DEFECT WITH THESE VEHICLES. FORD HAS MANY TSB'S ABOUT THE PROBLEM, BUT WILL ONLY REPLACE THE DIFFERENTIAL GEAR ASSEMBLY AT A COST OF $1100.00. *TR
Suspension, Jan 26, 2009
DURING A SERVICE THE REAR SPRING WAS FOIND TO BE BROKEN IN TWO PLACES. THE FIRST TWO COILS OF THE RIGH REAR COIL SPRING WERE BROKEN. *TR
Power train, Jan 26, 2009
MY EXPLORER HAS THE SAME PROBLEM AS EVERYONE ELSE. 82,000 MILES AND THE TRUCK WONT SHIFT INTO WHAT SEEM LIKE 3RD GEAR I REALLY WISH FORD WOULD HELP US OUT. THIS IS WHY THE ARE FAILING. I WOULD LOVE TO CONTINUE TO PURCHASE AMERICAN MADE BUT HOW CAN I KNOWING THIS IS THE SERVICE YOU GET. *TR
Structure, Wheels, Jan 23, 2009
THIS 2002 FORD EXPLORER HAS ONLY 62,153 MILES AND THE WHEEL ASSEMBLY HUBS HAVE FAILED. THE PROBLEM IS IN THE DESIGN OF THIS PART BECAUSE IT HAS NO AXLE AND IS ASSEMBLE TO THE FRAME BY THREE BOLTS. IF THIS PART GOES BAD ON THE INTERSTATE AND THE WHEEL WILL COME OFF , GOD HELP THE DRIVER AND THE PEOPLE ON THE SAME PATH. THIS SUV NEEDS TO BE RECALL! *TR
Power train, Structure, Jan 22, 2009
I HAVE A 2002 FORD EXPLORER AND ALL OF A SUDDEN THE O/D LIGHT STARTED FLASHING I HAVE READ OTHER PEOPLES EXPERIENCES AND THIS HAS LED ME TO FILE A COMPLAINT ABOUT THIS AND NOW THAT I REALIZE THAT IM NOT THE ONLY ONE WELL I HOPE YOU CAN HELP I WAS EXPECTING FOR THIS VEHICLE TO LAST LONGER THAN MY 1994 DODGE RAM. AND ANOTHER THING THE SIDE OF THE WINDOWS STARTED PEALING OFF MY BACK DOOR IS CRACKED BECAUSE IT WOULD NOT CLOSE RIGHT AND NONE OF MY THREE OF MY WINDOWS HAVE STOPPED WORKING AT ONE TIME. THIS CAR IS FULL OF MALFUNCTIONS AND I THING THAT THERE SHOULD BE SOMETHING DONE ABOUT IT I BOUGHT IT BRAND NEW AND PAID 25,000 FOR THIS PIECE OF JUNK. *TR
Engine and engine cooling, Jan 21, 2009
I OWN A 2002 FORD EXPLORER AND FOR THE SECOND TIME 5 MONTHS THE SAME SPARK PLUG THAT WAS REPAIRED BY THE FORD DEALERSHIP HAS BLOWN OUT OF THE ENGINE. THERE WAS A LOUD POP AND VERY LOUD REPETITIVE ENGINE NOISE. THERE WAS A VERY STRONG SMELL OF GASOLINE, AND LOSS OF POWER. FORD SAYS THAT THIS IS A COMMON PROBLEM AND REFUSES TO FIX THE PROBLEM. THIS IS AN OUTRAGE!!!!!! *TR
Power train, Jan 20, 2009
ON 1/18/09 I WAS DRIVING MY 2002 FORD EXPLORER ON A 50 MPH ROAD AND NOTICED THAT IT WOULD NOT ACCELERATE - LIKE I HAD THE EMERGENCY BRAKE ON. 10 MINUTES LATER MY SERVICE ENGINE LIGHT CAME ON AND MY O/D LIGHT STARTED TO FLASH AND I COULD NOT GET OVER 25 MPH. I MANAGED TO GET SAFELY TO A RELATIVES HOUSE BUT HAD TO HAVE THE CAR TOWED TO A REPAIR FACILITY - TO BE LOOKED AT. I HAVE BEEN TOLD THE TRANSMISSION IS SHOT AND AFTER GOING ON LINE HAVE FOUND THAT THIS HAS HAPPENED TO A NUMBER OF PEOPLE WITH 2002 FORD EXPLORERS. I WAS DRIVING WITH MY CHILDREN IN THE CAR AND ONE MINUTE WAS DOING 45 MPH AND THE NEXT I WAS BARELY AT 25 MPH ON A VERY BUSY ROAD. *TR
Structure, Jan 18, 2009
APPROXIMATELY A YEAR AGO THE TOP PANEL OF THE BACK TAILGATE BEGAN CRACKING ON THE RIGHT SIDE OF THE "FORD" SYMBOL. YESTERDAY MORNING I CAME OUT TO FIND ANOTHER CRACK IN THE PANEL IN THE EXACT SAME SPOT EXCEPT ON THE LEFT SIDE OF THE "FORD" SYMBOL. THE FIRST CRACK IS ABOUT 1/8" WIDE AND SPLIT APPROXIMATELY HALFWAY DOWN THE BACK PANEL. THE SECOND CRACK SPANS FROM THE TOP OF THE PANEL TO THE BOTTOM AND IS APPROXIMATELY 1/4-1/2" WIDE. I DID NOT HIT ANYTHING AND THERE IS NO STRUCTURAL DAMAGE TO THE CAR OTHERWISE. THE PANEL HAS NOT BEEN CORRECTED OR FIXED YET. *TR
Latches/locks/linkages, Jan 16, 2009
REAR INSIDE DOOR HANDLES SNAPPED OFF WHEN PULLED BY 2 YEAR OLD WHILE CHILD SAFETY LOCK WAS ON. *TR
Electrical system, Equipment, Jan 15, 2009
HAVE ENGINE PROBLEM WARRANTY WILL NOT COVER BECAUSE DEALER PUT BACK ODOMETER. *TR
Power train, Jan 15, 2009
WHILE PULLING ONTO A BUSY HWY. IN EASTERN UTAH MY TRANSMISSION WITHOUT WARNING JUST STARTED SLIPPING AND I HAD TO QUICKLY MANUALLY DOWN SHIFT THE AUTOMATIC AND HOPE THAT IT WOULD GO TO AVOID GETTING BROAD SIDED BY A SEMI THAT WAS BEARING DOWN ON ME. WHEN I GOT TO A PLACE THAT WAS SAFE I STOPPED AND FOUND THAT 1ST AND REVERSE GEARS WERE GONE. *TR
Structure, Jan 14, 2009
THE BACK PLASTIC PANEL UNDER THE REAR WINDOW OF MY FORD EXPLORER 2002 CRACKED FOR NO REASON. I NOTICED THAT MANY FORD AND MERCURY HAVE THE SAME PROBLEM - THIS IS A DEFECT. *TR
Structure, Jan 14, 2009
I HAVE A 2002 FORD EXPLORER AND THE PANEL BELOW THE BACK WINDOW HATCH HAS MULTIPLE CRACKS. I FOUND ON THE INTERNET THAT THIS SEEMS TO BE A COMMON PROBLEM FOR THE 2002 FORD EXPLORER. I CONTACTED FORD AND FORD SAID THAT BECAUSE IT'S OUT OF WARRANTY THAT THEY WON'T COVER THE REPAIR. THIS SEEMS TO BE THE COMMON ANSWER THAT FORD IS GIVING TO EVERYONE THAT IS EXPERIENCING THIS PROBLEM TOO. *TR
Power train, Jan 14, 2009, crash
I HAVE A 2002 FORD EXPLORER THAT HAVE AT LEAST 66,000 MILEAGE ON THIS CAR . I HAVE A VERY WEIRD ACCIDENT ON SEPTEMBER 24,2008. I WAS ON MY WAY HOME FROM WORK WHEN THE ACCIDENT HAPPEN. I WAS IN THE PARKING LOT OF THE VA MEDICAL CENTER IN EAST ORANGE NJ. AT AROUND 5:45 PM I CAME TO MY CAR AND FOUND MY CAR HAVE DEAD BATTERY SO VA POLICE GAVE A JUMP START AND THE CAR START. SO AFTER 2 MINUTES THE CAR RUNNING I STARTED TO CHANGE THE GEAR FROM PARK TO REVERSE WITH MY FOOT ON THE BRAKE. AS SOON AS I CHANGE THE GEAR THE CAR WENT OFF BY ITSELF WITH A VERY HIGH SPEED HITTING A PARK VEHICLE AND ENDED UP INSIDE ONE STORY BUILDING. MY FOOT WAS STILL ON THE BRAKE WHEN THE CAR STOP. I HURT MYSELF RESULTING TO A BIG SURGERY. I HAVE A CERVICAL FRACTURE FROM THAT ACCIDENT. MY CAR WAS STILL PARKED IN MY DRIVEWAY STILL UNTOUCHED BECAUSE I DON'T KNOW WHO TO SEND THE CAR FRO INVESTIGATION. I FILED A CLAIM TO FORD MOTOR BUT I DID NOT HEAR FROM THEM YET. I CONTACTED THE LAWYER AND ADVISED ME TO CONTACT THIS FACILITY AND SINCE MY LAWYER CANNOT REPRESENT ME FROM THIS ACCIDENT. I WAS ADVISED THAT I DON'T NEED A LAWYER TO FILE A CLAIM. I HOPE YOU CAN HELP ME WITH THIS MATTER. *TR
Structure, Jan 13, 2009
UNEXPLAINED CRACK IN THE REAR HATCH LID. *TR
Power train, Jan 12, 2009
2002 FORD EXPLORER TRANSMISSION FLEW INTO 4X4 LOW AUTOMATIC WHILE DRIVING AT 50 MPH. THE 4X4 MODULE PART HAD BEEN REPLACED ONCE ALREADY,AND IS THE CULPRIT OF THROWING IT INTO AN UNSAFE POSITION. THE ISSUE KEEPS COMING UP, AND THE DEALER HAS HAD NO RESPONSIBILITY FOR REPLACING THE "KNOWN FORD PROBLEM" IN OVER 7 YEARS. THIS ISSUE IS EXPENSIVE TO REPAIR, BUT THE PROBLEM IS THE SAFETY OF THE VEHICLE AND THE PASSENGERS AT HIGHER SPEEDS. IT CAN CAUSE THE VEHICLE TO FIRST SLOW DOWN BY THE PHYSICAL LIMITATIONS OF THE TRANSFER CASE, AND CAUSE THE VEHICLE TO BE OUT OF CONTROL AND FLIP. IT'S SO PRESENT ON THE INTERNET NOW, I WONDER WHY NO ONE HAS GOTTEN FORD TO FACE THE ISSUE, EVEN THE DEALERS KNOW, BUT GET NO RESPONSE BACK FROM PARENT FORD. THE VEHICLE MENTIONED IS WELL CARED FOR, AS WELL AS ONLY IN THE LOW 80,000 MILE AREA PRESENTLY. THIS HAPPENED AROUND 38,000, 43,000, 58,000, 63,000, AND NOW AT 84,000. EVEN THE DEALER AGREES THAT THE 4 WHEEL AUTO FEATURE, (WHICH IS THE IDLE STATE OF THE TRANSAXLE) CANNOT BE STARTED WHEN THE VEHICLE IS FIRED UP. THIS CAUSES NUMEROUS ISSUES WITH OTHER COMPONENTS RELIABLE TO THE MODULE. THE MODULE, IS BUILT BY MOTOROLA AND I'VE BEEN ADVISED THAT THE ANY NEW OWNER OF AN EXPLORER IN THE DATE RANGE SHOULD HAVE IT REPLACED OR INSPECTED DUE TO IT NOT BEING ABLE TO HANDLE TYPICAL SURGE SPIKES FROM THE VEHICLES POWER SYSTEMS. THE REPLACEMENTS SHOULD HAVE IT. BUT THAT DOESN'T HELP WITH THE ADVISE IF IT ALREADY OCCURS. WHICH IT HAS BEEN. NOW I'VE GOT A $45,000 PAPERWEIGHT IN MY DRIVEWAY AGAIN. CORRECTIONS ARE MADE, BUT RESULTS ARE ALWAYS THE SAME. FORD NEEDS TO ADDRESS THE ISSUE PUBLICLY BEFORE OTHERS ARE IN ACCIDENTS OR FATALITIES OCCUR. *TR
Suspension, Jan 11, 2009
BROKEN COIL SPRINGS-CAR IS NOT USED FOR TOWING OR OTHER ACTIVITIES. MANY SUCH REPORTS OF PREMATURE COIL BREAKAGE. MY CAR HAS 66K MILES ON IT--NO THIRD SEAT. BOTH COILS BROKEN. *TR
Structure, Jan 9, 2009
THE LIFTGATE CRACKED IN 3 PLACES. IT STARTED A YEAR AGO WITH ONE CRACK, THEN ANOTHER CRACK APPEARED 6 MONTHS LATER. A FEW WEEKS AGO A 3 CRACK APPEARED. THE FORD DEALER REFUSED TO HELP AND A CALL TO FORD WAS NOT RETURNED. *TR
Power train, Air bags, Jan 9, 2009
HAVE HAD TO REPLACE BOTH REAR WHEEL BEARINGS ON 2002 FORD EXPLORER LIMITED, ALSO HAD TO REPLACE BOTH REAR SPRINGS. LUCKY MY WIFE HAS GOOD HEARING SO SHE NOTICED THE NOISE AS SOON AS IT STARTED OR ELSE MAY HAVE WENT FAR ENOUGH TO LOOSE WHEEL. HAD REAR SPRINGS AND WHEEL BEARINGS REPLACED AT A COST OF APPROXIMATELY $1100.00 . AFTER READING COMPLAINTS AND TALKING WITH OTHER EXPLORER OWNER I FEEL IT SHOULD HAVE BEEN A RECALL FOR FACTORY TO FIX. ALSO HAVE RECURRING PROBLEM WITH AIRBAG WARNING LIGHT COMING ON. HAVE TO JIGGLE WIRES UNDER PASSENGER SEAT TO MAKE LIGHT GO OUT. *TR
Power train, Jan 8, 2009
HAD BOUGHT 2002 EXPLORER USED, NOTICED NOISE FROM REAR END. TOLD REAR DIFFERENTIAL NEEDED TO BE REPLACED, COST FOR USED $1500. BUT POSSIBILITY THAT USED COULD HAVE SAME ISSUES AS THIS IS A VERY COMMON PROBLEM WITH 02-04 EXPLORERS. MY MECHANIC DOES SEVERAL A MONTH. AFTER VISITING NUMEROUS WEB SITES AND FORUMS ON THE SUBJECT, I HAVE SEEN THAT IT IS A VERY COMMON PROBLEM AND THERE IS A VERY REAL SAFETY CONCERN AS THE REAR END COULD SEIZE WHILE DRIVING. I BELIEVE THE DEPT OF HIGHWAY SAFETY IS WRONG IN NOT CONSIDERING THIS PROBLEM TO BE A SAFETY ISSUE AND I THINK A RECALL SHOULD BE ISSUED BASED ON THE VERY LARGE NUMBERS OF VEHICLES THAT HAVE THE EXACT SAME PROBLEMS. AND FORD KNOWS ABOUT THIS PROBLEM AS THEY HAVE RELEASED SERVICE BULLETINS ON THE SUBJECT THEY KNOW THE PROBLEM EXISTS, BUT THEY DO NOT ISSUE A RECALL BECAUSE THEY WANT THE OWNERS TO PAY THE EXTRAVAGANT COSTS OF THE REPAIRS. *TR
Structure, Equipment, Equipment adaptive/mobility, Jan 7, 2009
2002 FORD EXPLORER LIFT GATE CLIP ON APPLICATOR IS AND HAS BEEN SPLITTING FROM TOP TO BOTTOM EVERY TIME SOME ONE CLOSED THE LIFT GATE I SAW THIS ON MANY OTHER FORD EXPLORERS AND IT COST {US -S 300 DOLLARS TO INSTALL A NEW ONE AT THE DEALERS SHOPS TO REPAIR. SOME THING NEED TO BE DONE FORD MANUFACTURE NEED TO REIMBURSE TO FIX THIS PROBLEMS NOW AND IN THE FUTURE I CANNOT AFFORD TO FIX MY EXPLORER SO I AM WAITING TO SEE IF FORD CAN FIX THIS PROBLEM FOR ME AND OTHERS LIKE ME WHO CANNOT AFFORD TO FIX THE PROBLEM I BELIEVE SOMETHING SHOULD BE DONE. PLEASE FOR A REPLY AT MY EMAIL THANK YOU SINCERELY E J. *TR
Power train, Jan 7, 2009
2002 FORD EXPLORER XLT. TRANSMISSION PROBLEM, OD LIGHT FLICKERS, TRANNY SLIPPING. MY WIFE WAS PUT IN GRAVE DANGER TRAVELING AT A REASONABLE SPEED IN MODERATE TO HEAVY TRAFFIC. SEARCHING THE WEB FOR OTHER ISSUES I FOUND A HOST OF THE SAME PROBLEMS WITH THE SAME MODEL AND YEAR. HERE IS A LINK TO THE SITE I VISITED...HTTP://WWW.CARCOMPLAINTS.COM/FORD/EXPLORER/2002/TRANSMISSION/O_D_LIGHT_IS_BLINKING.SHTML THIS VEHICLE SHOULD BE RECALLED BY FORD! WITH SUCH A OVERWHELMING RESPONSE ON THIS SITE ONE CAN ONLY IMAGINE HOW MANY OTHERS HAVE NOT FOUND THE SITE. *TR
Visibility, Jan 7, 2009
PLACED AN ITEM INTO THE REAR STORAGE AREA OF MY 2002 FORD EXPLORER. WINDOW DIDN'T STAY UP, SO I GAVE IT ANOTHER PUSH WITH MY HAND. I DIDN'T PUSH HARD. THE WINDOW EXPLODED IN MY HAND. GLASS FLEW EVERYWHERE. FORD HAD A RECALL ON THIS WHICH I HAD FIXED EARLY ON IN MY OWNERSHIP OF THE VEHICLE. I ENDED UP WITH GLASS SLIVERS IN MY HAND AND NOW I HAVE A VEHICLE WITH NO REAR WINDOW. *TR
Power train, Jan 6, 2009
I HAVE A 2002 FORD EXPLORER AND THE GEAR SHIFT LEVER BROKE. I FOUND 27 COMPLAINTS ON THE SAME PROBLEM HTTP://WWW.CARCOMPLAINTS.COM/FORD/EXPLORER/2002/STEERING/GEAR_SHIFT_BROKE_OFF.SHTML WHEN WE BOUGHT THE EXPLORER WE TOLD THE SALESMAN THAT IT WAS HARD TO GET OUT OF PARK AND HE SAID HE FIXED IT. *TR