2002 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 3,613 owner complaints filed for this model year. This is the highest complaint count among 26 Explorer model years with reports.
Of the 2002 reports, 163 involved a crash and 71 involved a fire. 213 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Vehicle speed controlOct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 09V399000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Tires, sidewallMay 24, 2001
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.
OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 01V171000 on NHTSA.gov
Visibility, glass, side/rearApr 10, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 2002 FORD EXPLORER AND MERCURY MONTAINEER SPORT UTILITY VEHICLES. THE BRACKETS CONNECTING THE LEFT CYLINDERS TO EACH SIDE OF THE LIFTGATE GLASS COULD ROTATE OUT OF POSITION IF EITHER THE URETHANE BOND OR TORQUE ARE NOT SUFFICIENT.
ROTATION OF THE BRACKETS COULD POTENTIALLY CAUSE THE LIFT CYLINDERS TO DETACH FROM THE GLASS OR, IN SOME CASES, COULD POTENTIALLY CAUSE THE LIFTGATE GLASS TO BREAK. EITHER CONDITION IS MOST LIKELY TO OCCUR WHEN THE GLASS IS BEING CLOSED.
FORD DEALERS WILL INSPECT THE VEHICLES FOR THE POSITION OF BOTH THE LEFT AND RIGHT LIFTGATGE GLASS LIFT CYLINDER BRACKETS. IF THE BRACKETS ARE IN THE PROPER POSITION, THE BRACKET RETAINERS WILL BE TIGHTENED TO A HIGHER TORQUE. IN CASES WHERE THE BRACKET IS NOT PROPERLY POSITION, THE BRACKET MUST BE RE-ALIGNED.
Campaign 01I010000 on NHTSA.gov
Representative owner complaints
3,613 reports, newest first.
Suspension, Tires, Aug 24, 2006
I PURCHASED A 2002 FORD TAURUS SES ON JULY 31,2005. HOWEVER I HAVE BEEN EXPERIENCING A LOUD SOUND WHEN DRIVING LIKE THE WHEEL IS WOBBLING, AND THIS CAUSES THE CAR TO DRIFT SUDDENLY ALMOST CAUSING A ACCIDENT. I'VE BEEN ALSO EXPERIENCING A BURNING SMELL COMING FROM THE VENTS IN THE VEHICLES WHEN THE HEAT WAS NOT IN USE. *JB
Air bags, Seat belts, Aug 21, 2006
I BOUGHT A 2002 FORD EXPLORER EDDIE BAUER IN NOV 2002. AROUND OCT 2005 MY AIRBAG LIGHT CAME ON AND I WAS DUE FOR AN INSPECTION. I TOOK IT INTO A FORD DEALERSHIP AND THEY "DIAGNOSED" IT AS A FAULTY SEAT BELT...THE SEAT BELT WORKED FINE, IT EVEN CONTINUED TO LOCK-UP DURING MODERATE BRAKING. THIS COST ME OVER $300. NOT A MONTH WENT BY AND THE AIRBAG LIGHT CAME ON AGAIN. I CALLED THE FORD DEALER, EXPLAINED THE PROBLEM AND THEY TOLD ME THAT IF IT WAS DETERMINED IT WAS A "NEW" PROBLEM I WOULD BE CHARGED FOR THAT EXPENSE AS WELL. I JUST CAN'T BELIEVE THAT THE LIGHT WOULD COME ON AFTER BEING "FIXED" SO SOON. *JB
Power train, Aug 20, 2006
THERE IS A SLIGHT LEEK OF DIFFERENTIAL FLUID FROM THE LEFT AXLE SEAL. I NOW HAVE NOISE AT HIGHWAY SPEED FROM REAR END. FLUID LEVEL HAS REMAINED GOOD. *NM
Power train, Structure, Aug 19, 2006
ON THE BACK LIFTGATE, THE MIDDLE BODY PIECE HAS CRACKED AGAIN AFTER BEING REPLACED AROUND THE FORD SYMBOL. DEALER HAS REPLACED ONCE AND WILL NOT REPLACE AGAIN. THE AXLE HOUSING IS LEAKING NEXT TO THE DIFFERENTIAL. *NM
Power train, Aug 19, 2006
I BOUGHT THIS VEHICLE WITH 60,000 THOUSAND MILES ON IT AND NOW I AM FINDING OUT THAT IT MAY BE JUNK. IT IS EXPERIENCING MANY OF THE PROBLEMS YOU READ ABOUT THAT ARE ASSOCIATED WITH THIS VEHICLE. IT SHIFTS REALLY HARD INTO 3RD AND THE REAR END MAKES A WHINING NOISE/GRINDING TYPE NOISE. *NM
Power train, Aug 18, 2006
I PURCHASED MY 02 FORD EXPLORER 4X4 IN OCT 2005. THIS VEHICLE HAS A CLEAN TITLE AND 71K MILES. IN JUNE OF THIS YEAR, I WAS DRIVING HOME FROM WORK AND NOTICED THAT MY OVERDRIVE LIGHT WAS FLASHING AND CHECK ENGINE LIGHT WAS ON. I NOTICED AT THE SAME TIME THAT MY EXPLORER WAS HAVING DIFFICULTY SHIFTING GEARS. WHEN TRAFFIC WOULD COME TO A STOP, IT WOULD SHIFT INTO 3RD, THEN 1ST, THEN 4TH AND BACK TO 2ND. NEVER BEFORE HAD I EXPERIENCED SUCH A BIZARRE ACT WITH ANY PREVIOUS VEHICLE. MY EXPLORER WAS IN THE SHOP FOR THE NEXT 45 DAYS AND COME TO FIND OUT THAT NOT EVEN A LOCAL AUTHORIZED FORD DEALERSHIP COULD FIGURE OUT WHAT WAS GOING ON. FINALLY THE PRIVATE SHOP THAT I TOOK IT TO FIXED IT AFTER REBUILDING THE TRANSMISSION 2 TIMES. VERY DISAPPOINTING, SINCE IN THE PAST I HAVE DRIVEN SEVERAL VEHICLES PAST 200K MILES AND OIL CHANGES AND TIRES WERE REQUIRED. ONCE I RECEIVED THE VEHICLE BACK AFTER 2 TRANSMISSION REBUILDS, NEW TORQUE CONVERTER AND NEW EGR VALUE, THE EXPLORER CHECK ENGINE LIGHT CAME ON AFTER ONLY 1 DAY OR NORMAL DRIVING. RIDICULOUS. COME TO FIND OUT AFTER DOING SOME RESEARCH TO SEE IF FORD HAD ANY RECALLS ON THE TRANSMISSION, I DISCOVER THAT NOT ONLY DOES FORD NOT HAVE ANY RECALLS FOR THIS PROBLEM, BUT THEY ARE AWARE OF THE SITUATION AND HAVE YET TO ISSUE A RECALL. I CAME ACROSS SEVERAL WEBSITES THAT HAD 100'S OF COMPLAINTS ABOUT THE VERY SAME THING GOING ON WITH MY VEHICLE. APPARENTLY, FORD IS AWARE OF THE FAULTY 3RD GEAR SHIFT FAILURE AND HAS REFUSED TO ISSUE A RECALL. MY HUSBAND FOUND A CEO'S NUMBER TO FORD, LEFT HER A MESSAGE AND HAS NOT HEARD BACK FROM ANYONE. NOW AFTER $3K IN TOTAL REPAIRS, WE ARE FACED WITH THE DECISION TO TRY AND TRADE THE VEHICLE AND EAT OUR LOSSES. NEEDLESS TO SAY, I WILL NOT BE BUYING ANOTHER FORD BUILT VEHICLE. PLEASE HELP ALL OF US IN FINDING OUT WHY FORD IS IGNORING THIS COSTLY AND DISAPPOINTING ISSUE. PLEASE HELP OTHERS OUT AND GET FORD TO FACE THE FACT AND ISSUE A RECALL. THANK YOU FOR READING AND YOUR TIME. *NM
Power train, Aug 16, 2006
I HAVE A 2002 FORD EXPLORER XLT, I BOUGHT IT ON NOV. 29 2005. AFTER I BOUGHT IT I NOTICED THAT WHEN I WOULD PUT THE TRANSMISSION IN REVERSE THERE WOULD BE A DELAY AND THEN A LOUD BANG OR CLUNK. I TOOK IT TO A TRANSMISSION PLACE AND I WAS TOLD THAT THEY GOT A LOT OF EXPLORERS WITH THAT SAME PROBLEM. SO I HAD IT REPAIRED AND THE TOTAL CAME TO $ 3,855.13. THE CAR HAD A WARRANTY BUT IT DIDN'T COVER EVERYTHING, SO I HAD TO PAY $ 1,800.00 FOR THE REPAIRS. THEY HAD TO CHANGE THE MASTER KIT/PISTONS, FILTER, O/D DRIVE BAND, 2ND BAND, BYPASS VALUE, SOLENOID PACK, REVERSE BAND, O/D SERVO,2ND SERVE, SONNAX UPDATES, WHOLE CASE, RECONDITION VALVE BODY, RB CONVERTER, FLUID AND FLUSH THE COOLER SYSTEM. *NM
Power train, Aug 16, 2006
THE OVERDRIVE WARNING LIGHT STARTED FLASHING AND THE ENGINE WAS WHINING AND RUNNING BETWEEN 3K TO 5K RPM. THE TRANSMISSION BAND BROKE AND CAUSED A SYSTEMATIC FAILURE. *NM
Power train, Aug 16, 2006
DT*: THE CONTACT STATED THE VEHICLE'S AUTOMATIC TRANSMISSION WAS SLIPPING AND SLIPPED BETWEEN GEARS. THE VEHICLE HAD TRANSMISSION PROBLEMS SINCE THE CONTACT ACQUIRED THE VEHICLE, AT 53000 MILES. THE VEHICLE WAS NOT TAKEN TO A SERVICE DEALER. UPDATED 9/15/2006 - *NM
Power train, Structure, Aug 16, 2006
DT*: THE CONTACT STATED THE TRANSMISSION SLIPPED AT VARIABLE SPEEDS, SOMETIMES NOT ENGAGING THE NEXT HIGHER GEAR OR AT TIMES THE ENGINE WOULD RACE, THEN SLAM INTO GEAR WITH A BANGING NOISE. THE VEHICLE WAS TAKEN TO A SERVICE DEALER WHERE COMPUTER DIAGNOSTICS WOULD NOT RECOGNIZE THE 5TH GEAR IN THE AUTOMATIC TRANSMISSION. THE TRANSFER CASE WAS REBUILT, BUT THE PROBLEM CONTINUED. THE VEHICLE HAS BEEN INSPECTED ON 7 OCCASIONS. THE REAR LIFT GATE WINDOW HINGE WAS REPLACED, BUT CONTINUED TO FALL OUT OF THE HINGE. THE MANUFACTURER WAS NOTIFIED.
Engine and engine cooling, Aug 15, 2006
DT*: THE CONTACT STATED WHILE DRIVING 35 MPH, THERE WAS A SENSATION OF RUNNING OVER SOMETHING. THE VEHICLE THEN STALLED COMPLETELY. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHERE THE DEALER DETERMINED THAT DUE TO THE ENGINE LOCKING UP, THE ENTIRE ENGINE NEEDED TO BE REPLACED.
Structure, Aug 14, 2006
2002 FORD EXPLORER REAR WINDOW HINGE BROKE SCRAPING THE REAR WINDOW. *KB THE LIFTGATE HINGE SNAPPED OFF AS THE CONSUMER OPENED THE REAR GLASS WINDOW. THE BROKEN HINGE ALSO CAUSED THE REAR CLASS TO SCRAPE THE PAINT ON THE UPPER REAR PORTION OF THE VEHICLE WHEN THE GLASS BROKE OFF THE HINGE. THE CONSUMER CONTACTED HE DEALER. THEY ADVISED THE CONSUMER THAT THEY WERE AWARE OF THE PROBLEM AT TO BRING THE VEHICLE IN. THE TECHNICIAN CHECK THE VEHICLE VIN AGAINST THE RECALL AND INFORMED THE CONSUMER THAT THE VEHICLE WAS NOT INCLUDED IN RECALL 04V442000. THE CONSUMER PAID TO HAVE THE HINGE REPLACED. *NM
Structure, Aug 14, 2006
DT*: THE CONTACT STATED WHILE THE VEHICLE WAS PARKED, THE LIFTGATE LATCH WAS NOT PROPERLY SECURED. WHILE TRYING TO CLOSE THE LIFTGATE, THE CONTACT NOTICED THAT THE SCREW THAT HOLDS THE LIFTGATE HAD LOOSENED, AND WOULD NOT CLOSE. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHERE THE HINGES WERE REPLACED. THE MANUFACTURER WAS NOTIFIED, WHO INFORMED THE CONTACT THERE WAS A RECALL ON THE HINGE, BUT THAT RECALL WAS CLOSED. *AK
Electrical system, Aug 8, 2006
BOUGHT MY 2002 FORD EXPLORER NEW. AT 90000 MILES, THE MILEAGE GAUGE WENT OUT AND FORD DEALERSHIP TOLD ME IT WOULD COST $600 TO REPAIR. MY LOCAL REPAIR SHOP TOLD ME THAT THIS PROBLEM IS COMMON WITH FORD EXPLORERS AND EXPEDITIONS OF THE SAME YEAR. *NM
Steering, Aug 8, 2006
DT*: THE CONTACT STATED THE STEERING COLUMN HANDLE FRACTURED AND DETACHED. BEFORE IT FRACTURED, THE STEERING HANDLE SEEMED TO HAVE A CLICKING SOUND IN IT. THIS INCIDENT OCCURRED WHEN THE VEHICLE WAS NEARLY PARKED THEREFORE THE CONTACT WAS ABLE TO AVOID ANY ACCIDENTS. THE STEERING HANDLE WAS REPLACED. UPDATED 09/13/06. *JB
Suspension, Aug 7, 2006
DT*: THE CONTACT STATED WHILE TRAVELING AT VARIOUS SPEEDS, THE VEHICLE SOUNDED AS IF SOMETHING WAS RUBBING AGAINST THE GROUND. THE VEHICLE WAS PULLED OVER AND INSPECTED. THE REAR END WAS OBSERVED TO BE RIDING LOW. AN INDEPENDENT REPAIR SHOP DETERMINED THE REAR SPRINGS WERE FRACTURED AND THEY WERE REPLACED.
Vehicle speed control, Aug 7, 2006, crash
DT*: THE CONTACT STATED THE GAS PEDAL STUCK CAUSING AN ACCIDENT BY HITTING A VAN AND BARELY MISSING A HOUSE. THIS WAS THE FIRST OCCURRENCE AND THE ACCIDENT WAS REPORTED TO THE POLICE, HOWEVER, THE POLICE HAVE NOT FINALIZED THE POLICE REPORT.
Power train, Aug 7, 2006, crash
DT*: THE CONTACT STATED WHILE THE VEHICLE WAS IN PARK, IT JUMPED GEARS, ACCELERATED FORWARD AND HIT A TREE. THE VEHICLE WAS IDENTIFIED TO BE STILL IN PARK AFTER THE ACCIDENT. THE VEHICLE WAS TAKEN TO THE DEALER WHO COULD NOT DETERMINE OR DUPLICATE THE PROBLEM. THE DEALER RECOMMENDED THAT THE CONTACT SHOULD USE THE PARKING BRAKE IN THE FUTURE.
Power train, Aug 6, 2006
2002 FORD EXPLORER XLT. WHINING NOISE FROM REAR DIFFERENTIAL. WHINING GOES AWAY IF PRESSURE IS REDUCED FROM ACCELERATOR. THERE WAS SOME LEAKING OF REAR DIFFERENTIAL FLUID AROUND DRIVESHAFT PINION SEAL, IT WAS FIXED (FORD REPAIR SAID IT WOULD ALSO FIX THE NOISE, IT DIDN'T!) I HAVE UNCOVERED MANY OTHER 2002 EXPLORER OWNERS WITH SIMILAR REAR DIFFERENTIAL ISSUES. WOULD SEEM THAT SINCE THERE ARE MANY OTHERS HAVING THE SAME ISSUE THAT THERE IS SOME DESIGN/MATERIALS FLAW IN THE REAR END GEARBOX CAUSING THIS ISSUE. THIS IS A DEFINITE SAFETY ISSUE AND SHOULD PROMPT A SAFETY RECALL DUE TO POTENTIAL OF THE DIFFERENTIAL LOCKING UP. *NM
Power train, Aug 5, 2006
I HAVE 68K MILES ON MY 2002 EXPLORER AND FELT I WAS IN NEED OF NEW BRAKES AND DROPPED OFF THE VEHICLE AT MIDAS. I WAS CONTACTED BY THE MECHANIC THAT AFTERNOON AND WAS ADVISED: "SIR I'M HAPPY TO REPORT THAT YOUR BRAKES ARE IN EXCELLENT CONDITION; HOWEVER, I'M SORRY TO BE THE BEARER OF VERY BAD NEWS. YOUR REAR DIFFERENTIAL SEALS ARE BAD AND LEAKING AND THE DIFFERENTIAL IS CLOSE TO 'FALLING OFF' OF YOUR VEHICLE! HE FURTHER STATES, "HE HAS BEEN AN AUTHORIZED MECHANIC FOR 25 YEARS AND FEELS THIS IS AN INHERENT FLAW FROM FORD AS THIS IS NOT THE FIRST ONE HE HAS SEEN AND THAT I PROCEED TO THE NEAREST FORD SERVICE DEPARTMENT FOR THEM TO CORRECT THIS DANGEROUS "SAFETY ISSUE." THE MECHANIC ALSO GAVE ME A COPY OF THE TSB FROM FORD. I CALLED A LOCAL FORD SERVICE DEPARTMENT THE SAME DAY IN A STATE OF PANIC! A SERVICE MANAGER ASSURED ME THAT NOT ONLY WAS THE MECHANIC WHO ALERTED ME OF THIS "FLAW" NOT AUTHORIZED BY FORD, BUT HE WAS ONLY OVER-REACTING! I TOOK MY EXPLORER IN TODAY WITH THE NOTICE PRINTED BY MIDAS AND IT WAS ONLY DISCOUNTED AS BEING A "SERVICE BULLETIN FOR TECHNICIANS." I PAID $55 FOR THEM TO RUN THE SAME TESTS AS MIDAS HAD DONE, WAS TOLD BY THE SERVICE MANAGER; "THE RIGHT REAR BEARING NEEDS REPLACING, THE SEALS OF THE DIFFERENTIAL NEEDS ARE BAD AND LEAKING AND NEED REPLACING, THERE WAS NO RECALL ON MY VEHICLE, YOU'RE OUT OF WARRANTY, AND THE REPAIRS WOULD BE $700+ AND SERVICE SHOULD BE DONE VERY SOON AS THE DAMAGE WILL WORSEN. NO ONE AT THE DEALER WOULD ADMIT THAT THIS WAS A RECALL. I PAID A $55 DIAGNOSIS CHARGE FOR THEM TO TELL ME WHAT PARTS HAD FAILED WHICH I ALREADY KNEW. I DECLINED THE REPAIRS, ADVISED THE SERVICE MANAGER I WOULD BE CALLING MY ATTORNEY FOR FURTHER INSTRUCTION. I AM NOW SEEKING LEGAL ADVICE AS I SEE I AM NOT THE ONLY PERSON WHO HAS EXPERIENCED THIS "INHERENT FORD FLAW" AND WILL DO MY BEST TO SEE THAT FORD ADDRESSES THIS SAFETY ISSUE. THIS IS A SERIOUS FLAW FROM FORD!*JB
Engine and engine cooling, Aug 5, 2006
SPARK PLUG BLEW OUT OF CYLINDER HEAD WHILE DRIVING UNDER NORMAL CONDITIONS, COULD HAVE CAUSED FIRE HAD TO REPLACE THE CYLINDER HEAD INSTEAD OF A TAP KIT TO AVOID METAL SHAVINGS RUINING THE ENGINE. *NM
Power train, Aug 4, 2006
I HAVE A 2002 FORD EXPLORER WITH ABOUT 57,000 MILES. I RECENTLY HAD AN OIL CHANGE AT A PLACE CALLED THE OIL WELL AND THEY NOTICED OIL LEAKING FROM THE REAR DIFFERENTIAL AND ADVISED I SHOULD TAKE IT TO THE DEALER AS IT APPEARED THAT THE SEALS WERE LEAKING. THE OIL WELL ADVISED THAT I TAKE IT TO THE DEALER TO GET THE SEAL REPLACED BUT THE LEAK DID NOT APPEAR TO BE BAD. I JUST TOOK MY EXPLORER TO THE DEALER ON AUG 4, 2006 AND WAS TOLD IT WAS LEAKING BADLY AND THEY REPLACED THE SEALS. AFTER WAITING SEVERAL HOURS , I WAS TOLD THE CAR WAS READY BUT THE IS A WHINING NOISE COMING FROM THE REAR WHICH THEY ADVISED THAT THE REAR DIFFERENTIAL BEARINGS ARE BAD AND THAT IT WILL COST ABOUT $1400.00 TO REPAIR. IT APPEARS I AM NOT ALONE IN THIS PROBLEM WHICH I AM TOLD BY THE DEALER IF IT IS NOT FIXED THAT THE REAR COULD LOCK UP AND THEN I COULD HAVE EVEN WORST PROBLEMS. IT APPEARS THAT THE 2002 FORD EXPLORER HAD A REAR DIFFERENTIAL PROBLEM THAT FORD NEEDS TO CORRECT JUDGING BY THE OTHER COMPLAINTS FOR THE SAME EXACT PROBLEM. *NM
Structure, Aug 3, 2006
ACCORDING TO MY MECHANIC "THE CAGED NUT BROKE FROM 8 AN INCH BOLT WITH WASHERS ON THE REAR END" HE HAD NEVER SEEN ANYTHING LIKE IT BEFORE. *JB
Power train, Aug 3, 2006
CLASSIC REAR DIFFERENTIAL. HUMMING AT SPEEDS BETWEEN 55 TO 65 MPH UNDER LOAD AND LEAKING SEALS AND MY VEHICLE HAS 57K MILES ON IT. IT IS A FORD DEFECT.*JB
Power train, Jul 31, 2006
REAR END NOISE ON 2002 FORD EXPLORER. *NM