2002 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 3,613 owner complaints filed for this model year. This is the highest complaint count among 26 Explorer model years with reports.
Of the 2002 reports, 163 involved a crash and 71 involved a fire. 213 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Vehicle speed controlOct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 09V399000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Tires, sidewallMay 24, 2001
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.
OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 01V171000 on NHTSA.gov
Visibility, glass, side/rearApr 10, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 2002 FORD EXPLORER AND MERCURY MONTAINEER SPORT UTILITY VEHICLES. THE BRACKETS CONNECTING THE LEFT CYLINDERS TO EACH SIDE OF THE LIFTGATE GLASS COULD ROTATE OUT OF POSITION IF EITHER THE URETHANE BOND OR TORQUE ARE NOT SUFFICIENT.
ROTATION OF THE BRACKETS COULD POTENTIALLY CAUSE THE LIFT CYLINDERS TO DETACH FROM THE GLASS OR, IN SOME CASES, COULD POTENTIALLY CAUSE THE LIFTGATE GLASS TO BREAK. EITHER CONDITION IS MOST LIKELY TO OCCUR WHEN THE GLASS IS BEING CLOSED.
FORD DEALERS WILL INSPECT THE VEHICLES FOR THE POSITION OF BOTH THE LEFT AND RIGHT LIFTGATGE GLASS LIFT CYLINDER BRACKETS. IF THE BRACKETS ARE IN THE PROPER POSITION, THE BRACKET RETAINERS WILL BE TIGHTENED TO A HIGHER TORQUE. IN CASES WHERE THE BRACKET IS NOT PROPERLY POSITION, THE BRACKET MUST BE RE-ALIGNED.
Campaign 01I010000 on NHTSA.gov
Representative owner complaints
3,613 reports, newest first.
Seats, May 30, 2006
DT*: THE CONTACT STATED WHILE DRIVING 25 MPH THE DRIVERS SEAT COLLAPSED BACKWARD WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER WHO DETERMINED THE SEAT SUPPORT BRACKET NEEDED TO BE REPLACED. *JB UPDATED 06/19/06. *JB
Vehicle speed control, May 26, 2006, crash
DT*: THE CONTACT STATED WHILE APPROACHING A STOP SIGN AND APPLYING THE BRAKES THE VEHICLE ACCELERATED FORWARD CAUSING A MINOR CRASH. THERE WAS A POLICE REPORT FILED AT THE SCENE. AFTER INSPECTION THE DEALERSHIP REPLACED THE WHEEL SPEED SENSOR ON DECEMBER 15, 2005. WHEN THE PROBLEM RETURNED THE DEALER REPLACED A DIFFERENT UNKNOWN SENSOR.
Power train, May 24, 2006
MY 2002 FORD EXPLORER WITH 49,000 MILES MAKES A WHINING SOUND WHEN I DRIVE ABOVE 50 MPH WHICH GOES AWAY WHEN I TAKE MY FOOT OFF THE GAS. IT COMES BACK AS SOON AS I PRESS BACK DOWN ON THE GAS PEDAL. THIS HAS BEEN A PROBLEM FOR A LITTLE OVER ONE YEAR. IT APPEARS TO BE A PERVASIVE PROBLEM WITH THIS MODEL. *JB
Power train, May 24, 2006
BROUGHT MY CAR IN FOR A 60,000 MILE CHECKUP AND WAS TOLD THAT MY AXLE SEAL WAS LEAKING AND THAT THE RING AND PINION GEAR-RERA KIT/SEALS WERE NEEDED TO FIX THE PROBLEM AT A COST OF $1131.83 PLUS TAX. THE ADVISOR SAID THAT THE SEALS ROTTED AND THEN THE LEAKAGE BEGAN AND IT WENT DOWN HILL FROM THERE. THIS SAME CAR HAD BEEN IN EARLIER THIS YEAR WITH WHAT WE THOUGHT MAYBE A TRANSMISSION PROBLEM. IT WAS CHECKED AND WE WERE TOLD THERE WAS NO PROBLEM BUT THERE WASN'T ANY INDICATION OF AXLE LEAKAGE PROBLEM. I HAVE RESEARCHED OTHER COMPLAINTS HERE AND THERE SEEMS TO BE ABOUT 4-5 OTHER PEOPLE WHO HAVE A SIMILAR PROBLEM AND WANT TO KNOW WHY FORD MOTOR COMPANY HASN'T ADDRESS THIS PROBLEM WITH A RECALL. THEE ARE A LOT OF OTHER FOLKS WITH THE SAME PROBLEM EXPRESSING IT OUT ON FORDFORUM.COM. WE HAVE OWNED 4 EXPLORERS AND FEEL VERY DISAPPOINTED THAT WE NEED TO SPEND THIS KIND OF MONEY WITH A CAR THAT HAS ONLY 60,000 MILES ON IT. *JB
Steering, Suspension, Power train, Tires, May 24, 2006
TRIED TO PUT THE VEHICLE INTO REVERSE FROM PARK AND THE COLUMN SHIFTER BROKE OFF. VEHICLE COULD NOT BE DRIVEN AND WAS TOWED TO A TRANSMISSION BUSINESS. COST TO REPAIR IS $1300. I BOUGHT THIS VEHICLE IN 2004 USED. I'VE HAD THE REAR TRANSMISSION SEALS, SHOCKS, TIRES, FRONT WINDOW AND THE ENTIRE STEERING COLUMN REPLACED. *JB
Suspension, May 23, 2006
ON NEW YEARS EVE 2005-2006 THE WHEEL BEARING ON THE DRIVER'S REAR BROKE WHILE I HAD MY FAMILY WITH ME. THE WHEEL BEARING HAD TO BE REPLACE. THE VEHICLE IS A 2002 FORD EXPLORER XLT V6 WITH 80000 MI. ON IT. NO WARRANTY. ON 5/21/06 WHILE DRIVING INTERSTATE SPEEDS, THE PASSENGER REAR WHEEL BEARING BROKE AND STEERING WHEEL JERKED TO THE RIGHT. I WAS ABLE TO KEEP THE VEHICLE UNDER CONTROL AND GET OFF THE INTERSTATE. I REMOVED THE WHEEL AND FOUND ALL BUT ONE STUD HAD BEEN SHEARED OFF. THE WHEEL NEARLY FELL OFF A 65 MPH. I HAD HEARD A NOISE EARLIER AND STOPPED TO CHECK, BUT FOUND NOTHING. I THOUGHT SOMETHING HAD FALLEN FROM THE ROOF. MY FAMILY WAS AGAIN WITH ME. I CALLED FORD CUSTOMER SERVICE, BUT WAS TOLD THAT THEY WOULD NOT DO ANYTHING EXCEPT ENTER IT INTO THE FILE. I MADE A COMPLAINT AND REQUESTED A SUPERVISOR CALL ME BACK EVEN THOUGH I WAS TOLD REPEATEDLY THAT NOTHING MORE COULD BE DONE AND THE OPERATOR COULDN'T EVEN GIVE ME ANOTHER PERSON WHOM I COULD TALK WITH CONCERNING THE MATTER. THIS IS UNACCEPTABLE AND OBVIOUSLY A FORD PROBLEM. I PAID $150 FOR A TOW AND I'M WAITING FOR THE WHEEL TO BE FIXED. *NM
Power train, May 22, 2006
2002 FORD EXPLORER REAR END NOISE WHEN ACCELERATING BETWEEN 50-65 MPH (A LOUD HOWLING SOUND). WHEN I LET OFF OF THE ACCELERATOR THE NOISE GOES AWAY. TOOK IT TO A MECHANIC AND THEY REPLACED THE BEARINGS, BUT THE NOISE IS STILL THERE. THEY SAID IT WAS THE REAR END GEAR RATIO. THIS SOUND IS TOO UNBEARABLE. THE REAR END GEAR RATIO SHOULD BE FIXED UNDER A RECALL. *NM
Power train, May 22, 2006
WE OWN A 2002 FORD EXPLORER XLT 4X4...5-18-06 OVERDRIVE LIGHT FLASHES...5-19-06 IT WILL NOT SHIFT INTO DRIVE GEAR...WILL ONLY DRIVE IN FIRST AND SECOND GEARS. MECHANIC SAYS THE TRANSMISSION IS SHOT AND NEEDS TO BE REBUILT FOR $2200.00. THIS SEEMS TO BE A VERY COMMON PROBLEM WITH THE 2002 EXPLORER AND SHOULD BE RECALLED...PERIOD. *NM
Power train, May 22, 2006
I HAVE A 2002 FORD EXPLORER WITH 50,000 MILES. A WHILE AGO A LOUD, EXCESSIVE WHINE NOISE STARTED COMING THE REAR AXLE AT CRUISE SPEED.(50 MPH OR HIGHER). BROUGHT IT INTO FORD DEALER AND SAID RING AND PINION GEAR HAVE TO BE REPLACED AT A COST OF $1300. TALKED TO 2 OF MY NEIGHBOR'S WITH 2002 EXPLORER WHO HAVE THE EXACT SAME PROBLEM. OBVIOUSLY A DESIGN PROBLEM THAT FORD SHOULD LOOK INTO, ADDRESS AND CORRECT.*JB
Suspension, May 18, 2006
MAJOR NOISE FROM REAR END ESCALATED QUICKLY REQUIRING SERVICE. INDEPENDENT SERVICE GARAGE DIAGNOSED AND REPLACED RIGHT REAR WHEEL HUB ASSEMBLY AND LEFT REAR TIE ROD. THIS WAS THE THIRD OF THE FOUR WHEEL HUBS REPLACED ON THIS VEHICLE BETWEEN 70,000 AND 86,000 ACTUAL ODOMETER MILES. THE OTHER TWO WERE BOTH THE FRONTS. VERY HONEST MECHANIC SHOWED ME FAILED PARTS AND THREE OTHER EXPLORERS IN THE SHOP THAT SAME DAY WITH THE SAME WHEEL HUB ASSEMBLY REPLACEMENT REQUIREMENT. THERE IS OBVIOUSLY A DEFECTIVE DESIGN ON THIS VEHICLE. VEHICLE IS A HIGHWAY DRIVEN CAR ONLY, NOT OFF ROAD. *NM
Suspension, Power train, Equipment, May 17, 2006
HORRIBLE WHINING NOISE COMING FROM REAR DIFFERENTIAL OF MY 2002 FORD EXPLORER LIMITED EDITION. REPLACED TWICE ALREADY AND NOW IT'S WHINING LOUDER AND LOUDER EVERYDAY. I REFUSE TO PAY FOR THE SAME REPAIR A 3RD TIME. I HAVE READ MANY COMPLAINTS ON THE WEB ABOUT THIS PROBLEM, ALONG WITH MANY OTHER SIMILAR COMPLAINTS. OTHER POPULAR DEFECTS FOR THE NEW FORD EXPLORER ARE CRACKED REAR COIL OVER SPRINGS, ALONG WITH TRANSMISSION AND A/C PROBLEMS, ETC, ETC. HOW MANY MORE COMPLAINTS IS IT GOING TO TAKE BEFORE FORD STANDS UP TO THEIR DESIGN FLAWS...???? *NM
Power train, May 17, 2006
CAR HAS BEEN HAVING TRANSMISSION PROBLEMS, GOT IT CHECKED BY A MECHANIC RUNNING DIAGNOSTICS ON THE COMPUTER, THE OD LIGHT CAME ON AND WAS FLASHING. AT THE TIME OF THE SERVICE IT WAS WORKING CORRECTLY BUT LIGHT WOULD NOT TURN OFF. IT FINALLY WOULD NOT GO INTO GEAR STRANDING MY WIFE AND INFANT SON. I HAD THE TRANSMISSION REPLACED WITH A JASPER TRANSMISSION. *NM
Suspension, Wheels, May 16, 2006
IN FEB OF 2006 WITH 65,995 MILES ON MY CAR I HEARD A WHIRRING/GRINDING NOISE FROM THE PASSENGER SIDE WHILE DRIVING. I MADE AN APPOINTMENT WITH MY MECHANIC FOR LATER IN THE WEEK (~4 DAYS) TO HAVE THE NOISE LOOKED INTO. 1 DAY PRIOR TO TAKING MY CAR TO THE MECHANIC THE NOISE GOT MUCH WORSE AND I TOOK IT IN IMMEDIATELY. I WAS TOLD THAT THE RIGHT REAR WHEEL BEARING EXPLODED AND DAMAGED THE BRAKE AND EMERGENCY BRAKING SYSTEM. I HAD THIS REPAIRED AND CHALKED IT UP TO BAD MICHIGAN ROADS. IN MAY OF 2006 THE LEFT REAR WHEEL BEARING ALSO ERODED/WORE OUT AND NEEDED TO BE REPLACED (ONLY 68,368 MILES AT THE TIME). THE WAREHOUSE/RETAIL OUTLET WHERE MY MECHANICS PURCHASED THE REPLACEMENT WHEEL BEARINGS TOLD ME THE PERSON WORKING THE COUNTER COMMENTED ON HOW MANY REQUESTS FORD HAS HAD FOR WHEEL BEARINGS AS OF RECENT. MY MECHANICS (AS WELL AS FRIENDS AND FAMILY) TOLD ME I SHOULD CONTACT FORD AS WELL AS NHTSA WITH THIS INFORMATION SINCE THE COMPONENT FAILURE EFFECTED THE EMERGENCY BRAKING SYSTEM. I AM FOLLOWING THROUGH ON THAT REQUEST AND HAVE PLACED A LETTER IN THE MAIL TO FORD MOTOR COMPANY AND AM AWAITING THEIR REPLY. I WOULD APPRECIATE AN INDEPENDENT 3RD PARTY'S EVALUATION OF THIS SITUATION SINCE I HAVE BEEN TOLD BY MY MECHANIC AS WELL AS OTHERS THE AUTO REPAIR AND INDUSTRY THAT WHEEL BEARINGS SHOULD LAST THROUGHOUT THE LIFE OF THE AUTOMOBILE (OR AT LEAST TO 100,000 MILES. *JB
Service brakes, Hydraulic, May 16, 2006
2002 FORD EXPLORER XLT V6 4WD 46,000 MILES. EXPERIENCED VIBRATION IN BRAKE PEDAL AND NOTICED INCREASE STOPPING DISTANCE. INVESTIGATION REVEALED EXCESSIVE RUSTING OF BOTH FRONT AND REAR BRAKE ROTORS. BRAKE PADS WORN UNEVENLY. REPLACEMENT OF FRONT AND REAR ROTORS AND PADS WAS REQUIRED. ORIGINAL ROTORS ARE AVAILABLE. *JB
Visibility, May 15, 2006
I POPPED THE LIFTGATE ON MY 2002 FORD EXPLORER WHILE IT WAS SITTING IN MY GARAGE (GARAGE DOOR WAS CLOSED AND IT WAS EARLY EVENING -- SO TEMPERATURES WERE MILD AND NO SUNLIGHT WAS HITTING THE TRUCK). AS I PULLED ON THE LIFTGATE TO FULLY OPEN IT, I HEARD A LOUD "BANG!" AND THE ENTIRE BACK WINDOW EXPLODED. BALLS OF GLASS WERE THROWN WITH SUCH FORCE THAT THEY EMBEDDED IN THE WALLS OF MY GARAGE. SEVERAL TINY SHARDS OF GLASS (EVEN THOUGH IT'S SAFETY GLASS, EDGES ARE STILL PRETTY SHARP) LODGED IN MY FEET. TODAY, I'M HAVING THE BACK GLASS REPLACED, BUT I'M CONCERNED ABOUT THIS PROBLEM RECURRING. THERE HAD BEEN NO PREVIOUS DAMAGE TO MY REAR WINDOW, AND I HAD THE "LIFTGATE HINGE" RECALL WORK PERFORMED PROMPTLY. IT APPEARS THAT NUMEROUS OTHER FORD EXPLORER OWNERS ARE HAVING PROBLEMS WITH THEIR BACK WINDOWS CRACKING OR EXPLODING: HTTP://WWW.AUTOBYTEL.COM/CONTENT/RESEARCH/FORUMS/INDEX.CFM/ACTION/POSTS/FID/200. *JB
Suspension, Electrical system, May 15, 2006
NO START NO SPARK FORD COULD NOT FIGURE IT OUT, 1200.00 IT WAS A FAULTY MAIN WIRING HARNESS ALSO LOUD NOISE IN REAR END NO HELP FROM FORD, BROKEN WHEEL BEARING. SHOULD NOT HAVE BEEN. *NM
Power train, May 12, 2006
2002 FORD EXPLORER XLT 65,000. TRANSMISSION HAS GONE BAD. THIRD GEAR BAND IS BROKEN. ALWAYS DRIVEN IN LIGHT CITY AND HIGHWAY MILES. NEVER TOWED A TRAILER. FORD DEALER SAYS THAT TRUCK IS OUT OF WARRANTY. *JB
Suspension, May 11, 2006
WHILE CHANGING THE TRANSMISSION FLUID AT THE FORD DEALER FOR MY 2002 FORD EXPLORER WITH 60,000 MILES, THE TECHNICIAN MENTIONED THAT THERE WAS A LOUD NOISE FROM MY REAR LEFT WHEEL, THE BEARING HAD TO BE REPLACED. DOING RESEARCH, I HAVE FOUND NUMEROUS OTHER 2002 FORD EXPLORER OWNERS WITH SIMILAR COMPLAINTS, THAT BEARINGS WERE GOING BAD WITH MILEAGE THAT IS BELOW THE NORMAL NEED FOR BEARING REPLACEMENT. IF YOU HEAR FROM OTHERS ON THIS PROBLEM, IT MAY BE TIME FOR A FACTORY RECALL. *NM
Engine and engine cooling, May 11, 2006
BROUGHT IN MY 2002 FORD EXPLORER FOR ROUTINE MAINTENANCE - 60K SERVICE. IN THE PROCESS OF DOING SERVICE, TECH FOUND A BAD INJECTOR, REPLACED INJECTOR BUT FOUND THERE WAS A BAD CYLINDER. ADVISED ME OF THIS . I GAVE GO AHEAD TO FIX. WHEN THEY WENT TO PULL HEAD TO SEND VALVES OFF FOR FIX, DISCOVERED THAT THE TIMING CHAIN GUIDES ON BOTH SIDES HAD HOLES WORN IN THEM ALL THE WAY THROUGH THE TOP AND BOTTOM OF THEM. THIS SHOULD NOT HAVE HAPPENED ON A 5 YEAR OLD VEHICLE W/ 60,000 MILES ON IT. *NM
Suspension, Visibility, Air bags, May 10, 2006
2002 EXPLORER WITH 95K MILES: POWER WINDOWS, AIRBAG AND FRONT/REAR WHEEL BEARINGS. DEALER WAS NOT SURPRISED BY THESE PROBLEMS AT ALL. $3K ESTIMATED REPAIR COST. *NM
Power train, May 10, 2006
SOON AFTER WE BOUGHT IT. THE BEGAN OVER-REVVING BEFORE SHIFTING ON FLAT ROAD. AT APPROXIMATELY 80K THE OVER DRIVE BEGAN LIGHT FLASHING ERRATICALLY. WOULD RESET IF I TURNED ENGINE OFF, SAT FOR FEW MINUTES, AND RESTARTED ENGINE. BEGAN SLAM SHIFTING ON FLAT ROAD AT APPROXIMATELY 100K. COMPLETE TRANSMISSION FAILURE LEAVING ME STRANDED AT APPROXIMATELY 107K. * REPAIR SHOP SAID 02 EXPLORERS ARE #1 FOR NEEDING TRANSMISSION REPLACEMENTS. GOING TO COST OVER $3000 TO FIX. *JB
Suspension, Power train, May 9, 2006
DT*: THE CONTACT STATED AFTER HAVING REAR AXLE PINION SEAL REPAIRED AT A LOCAL INDEPENDENT REPAIR SHOP THE MECHANIC NOTICED THE REAR SUSPENSION COIL SPRINGS WERE BROKEN AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONSULTED. *AK
Suspension, Power train, May 8, 2006
DT*: THE CONTACT STATED WHILE TURNING THE VEHICLE AT LOW SPEEDS, NOT EXCEEDING 10 MPH, THE VEHICLE VIBRATES. THE DEALERSHIP DETERMINED THE CLUTCH BASKET AND REAR AXLE SEAL NEEDS TO BE REPLACED.
Latches/locks/linkages, May 6, 2006
THE FRONT DRIVER SIDE DOOR WILL NOT LATCH WHEN THE OUTSIDE TEMP IS BELOW FREEZING. I HAD TO WARM THE TRUCK UP FOR 10 MINUTES TO HEAT UP SO THE DOOR WOULD CLOSE CORRECTLY. THIS IS A SAFETY HAZARD AND I THINK THE DOOR LATCH SHOULD BE RECALLED BECAUSE IF THE DOOR DOES NOT LATCH CORRECTLY SOMEONE CAN BE SERIOUSLY INJURED. *NM
Suspension, Power train, May 5, 2006
GRINDING NOISE SOUNDING LIKE IT IS FROM FRONT END, ESPECIALLY ON ACCELERATING AT LOW SPEEDS, AND TURNING SLOW. TOLD TO REPLACE TIRES AND FRONT HUB. BOTH DONE AND STILL MAKING SAME NOISE. CANNOT FIGURE WHAT IS WRONG. THINK THE SOUND IS FROM TRANSMISSION OR REAR END. ALSO HAVING PROBLEMS WITH THE TRANSMISSION. THE TRUCK DOES NOT SWITCH GEARS PROPERLY. IT TAKES TO LONG AND SOMETIMES REACHES 4 RPMS BEFORE FINALLY SWITCHING ON FLAT ROAD SURFACE. *JB