2004 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 1,408 owner complaints filed for this model year. This is the 7th highest complaint count among 26 Explorer model years with reports.
Of the 2004 reports, 75 involved a crash and 16 involved a fire. 105 people were injured.
What owners report most often
Recalls and investigations
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Representative owner complaints
1,408 reports, newest first.
Wheels, Apr 9, 2010
2004 FORD EXPLORER FACTORY INSTALLED CHROME WHEELS THIS IS THE SECOND SET - I PAID $1600 TO REPLACE FIRST SET HAVE SEVERE PEELING, CRACKING AND FLAKING AROUND LUG NUTS INCLUDING INSIDE, OUTSIDE AND TOP OF RIMS ON WHEELS. POSSIBLE CONSEQUENCES CRACKING, PEELING AND FLAKING OF WHEEL MATERIALS COULD RESULT IN FAILURE OF WHEEL AND /OR TIRE SEAL FAILURE WHILE DRIVING. FORD SERVICE TECH STATED THE ALL WHEELS MUST BE REPLACED FOR SAFETY REASONS. *TR
Structure, Latches/locks/linkages, Apr 6, 2010
THE HATCHBACK HINGE ON MY 2004 FORD EXPLORER BROKE YESTERDAY, LUCKILY I CAUGHT IT BEFORE IT HIT MY 4 YEAR OLD IN THE HEAD. THE SAME THING HAPPENED ON A 2002 FORD EXPLORER I OWNED BEFORE, BUT THAT WAS RECALLED AND FORD FIXED IT. THIS MODEL IS NOT INCLUDED IN THE RECALL, BUT THE PART IS OBVIOUSLY DEFECTIVE. IT COULD HAVE EASILY HIT SOMEONE AND HURT THEM, OR FALLEN OFF WHILE I WAS DRIVING AND CAUSED AN ACCIDENT. *TR
Structure, Apr 3, 2010
THE REAR LIFT GLASS HINGES ON OUR 2004 FORD EXPLORER BROKE DURING USE OF THE LIFT GLASS. THE PIN BROKE RIGHT THROUGH THE HINGE. WE WERE NOT DRIVING IT AT THE TIME THANKFULLY, AND ALSO CAUGHT THE GLASS BEFORE IT HAD A CHANCE TO HIT THE GROUND.
Vehicle speed control, Apr 2, 2010
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT WAS DRIVING AT APPROXIMATELY 20 MPH WHEN THE THROTTLE BODY SUDDENLY KICKED BACK. HE TURNED OFF THE IGNITION AND RESTARTED TO REGAIN CONTROL OF THE VEHICLE. THE VEHICLE HAD NOT BEEN TAKEN TO AN AUTHORIZED DEALERSHIP AND THE CONTACT HAD NOT CALLED THE MANUFACTURER AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS APPROXIMATELY 75,000. THE CURRENT MILEAGE WAS APPROXIMATELY 82,000.
Structure, Mar 27, 2010
2004 FORD EXPLORER CRACKED REAR PANEL.
Power train, Mar 24, 2010
2004 FORD EXPLORER V8 120000 MILES DRIVING DOWN ROAD AT 45MPH NO WARNING OVER DRIVE LIGHT STARTED FLASHING, CHECK TRANSMISSION LIGHT CAME ON & LOST ALL GEARS. PULLED OVER TURNED CAR OFF RESTARTED IT DROVE 5 FEET SAME PROBLEM. TOWED TO REPAIR SHOP THE PULLED CODES & SAID THE SOLINOID PACK INTERNALLY NEEDED TO BE REPLACED. THEY DID THAT PROBLEM IS STILL OCCURING. NOW LOOKS LIKE NEEDS A TRANI. I TOOK IT IN SEVERAL TIMES UNDER WARRENTY BUT THEY COULD NEVER DUPLICATE IT. NOW ITS NOT UNDER WARRENTY & FORD WONT TAKE CARE OF IT.
Power train, Mar 24, 2010
GEAR SHIFT LEVER ON THE STEERING WHEEL COLUMN BROKE OFF WHEN TRIED TO TAKE IT OUT OF PARK, ON MY 2004 FORD EXPLORER. CHECKING THE INTERNET FOR THIS PROBLEM I SEE IT HAS HAPPENED TO HUNDREDS OF PEOPLE WITH FORD EXPLORERS, NO HELP THROUGH FORD, A RECALL NEEDS TO BE DONE. TO MANY PEOPLE WITH THE SAME PROBLEM.
Vehicle speed control, Mar 21, 2010
I OWN A 2004 FORD EXPLORER. PREVIOUS MODELS (2002) WERE RECALLED FOR THE ABS LIGHT AND SPEED CONTROL ISSUE (09S09). I HAVE THE SAME PROBLEM ON THE 2004 EXPLORER. THE PROBLEM IS INTERMITTENT, IT IS OK FOR A WHILE THEN THE PROBLEM SHOWS UP AGAIN. COULD THIS BE A FIRE PROBLEM? *TR
Power train, Mar 21, 2010
AUTOMATIC TRANSMISSION HESITATE WHEN GOING INTO GEAR THEN SHIFTS HARD INTO GEAR WHILE ACCELERATING,FORD IS WELL AWARE THERE IS A PROBLEM WITH THESE TRANSMISSIONS AND SHOULD BE RECALLED FOR REPAIRS. HAVE DONE RESEARCH ON THIS AND ITS A COMMON SAFETY PROBLEMS WITH THE FORD EXPLORER. *TR
Power train, Mar 19, 2010
TRANSMISSION CONTINUALLY FAILS TO ENGAGE PROPERLY. DELAYED RESPONSE AND HARSH SHIFT IN GEARS. FROM REVERSE TO DRIVE AND VICE VERSA, THERE IS A DELAY AND HARSH ENGAGEMENT. AT FIRST THE INCIDENTS WERE BARELY NOTICEABLE AND LESS FREQUENT. NOW THEY ARE A COMMON OCCURRENCE AND MORE PRONOUNCED. FEARFUL OF COMPLETE FAILURE WHILST ACCELERATING ONTO HIGHWAY/STREET. OFTEN TIMES THERE IS A DELAY SHIFTING INTO DRIVE WHEN REVERSING OUT OF A PARKING SPOT. HOLDING UP TRAFFIC, ETC. *TR
Power train, Mar 17, 2010
PURCHASED A USED 2004 FORD EXPLORER ON JULY 3, 2006 WITH 53823 MILES. THE CAR WAS MAINTAINED AS REQUIRED AND LOW AND BEHOLD, TO MY RECOLLECTION, AROUND 2008-2009 IT STARTED DRIVING A LITTLE STRANGE, IT STARTED VIBRATING HESITATING. THEN DURING THE BEGINNING OF 2009, CHECK ENGINE LIGHT CAME ON, OD LIGHT STARTED FLASHING, GEARS STARTED STICKING, HARD TO BRAKE AND I WAS TOLD THAT IT IA A TRANSMISSION PROBLEM AND THAT I WAS NOT ALONE WITH THE PROBLEM. A NEW OR REBUILT TRANSMISSION WAS NECESSARY AT A PRICE OF $3-4,000. IF YOU WOULD GO ON THE WEB SITE AT AUTOBEEF. COM, YOU WILL SEE ALL THE COMPLAINTS CONSUMERS ARE HAVING ABOUT THE SAME PROBLEM. I AM URGING YOU TO PLEASE INVESTIGATE THIS MATTER. FORD NEEDS TO STEP UP TO THE PLATE AND RECALL ALL EXPLORERS. I STILL OWE $9000 ON THIS CAR AND CAN NOT DRIVE IT. I BAILED THEM OUT AND THEY NEED TO TAKE RESPONSIBILITY FOR THEIR FAULTY TRANSMISSIONS. DISAPPOINTED AND CONCERNED CONSUMER. THANK YOU. *TR
Power train, Mar 17, 2010
VEHICLE PURCHASED WITH 78,375 MILES - IT WAS PREVIOUSLY A US GOV.'T VEHICLE. REAR-END NOISE NOTICED AND SELLER HAD FORD REPAIR AT A COST OF $1,387.50 - VEHICLE WAS DRIVEN LESS THAN 12,000 MILES AND BEGAN MAKING SAME NOISE IN REAR-END. DUE TO DISTANCE TO FORD DEALER, VEHICLE WAS CHECKED OUT AT A PRIVATE REPAIR SERVICE. DIAGNOSIS- REAR SEAL FAILED CAUSING SEVERE DAMAGE TO ALL REAR-END PARTS. REPAIRS INCLUDED RING & PINION GEARS AND DIFFERENTIAL BEARINGS AT A COST OF $1,429.54 WHEN CONTACTED, FORD STATED THAT ALTHOUGH IT WAS WITHIN THE 12,000 MILE, 12 MONTH WARRANTY PERIOD, THEY WOULD NOT COVER ANY OF THE COSTS BECAUSE THE SERVICE WAS NOT DONE AT A FORD DEALERSHIP. *TR
Structure, Mar 16, 2010
I AM SO ANGRY., I OWN A 2003 AND A 2004 EXPLORER. THE 2004 HAS A CRACK THAT SUDDENLY APPEARED IN THE REAR PANEL. FORD KNOWS THIS IS AND HAS BEEN A PROBLEM WITH A DEFECT IN THEIR PRODUCT AND TALK CONDESCENDINGLY TO THEIR CUSTOMERS ON THE PHONE IF YOU TRY TO DISCUSS IT WITH THEM. THEY ARE NOT CAPABLE OF DOING ANYTHING BUT READING A RESPONSE FROM A CARD, THEY ARE UNABLE TO HAVE ANY TYPE OF CONVERSATION OTHER THAN READING THEIR CANNED RESPONSE. THIS IS THE LAST TIME THAT I WILL BUY A FORD. *TR
Steering, Mar 15, 2010
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 55-65 MPH. THE TRANSMISSION VIBRATED EXCESSIVELY. ALSO, ON A SEPARATE OCCASION THE VEHICLE WOBBLED AND MADE A ROARING NOISE OUTSIDE OF THE VEHICLE. THE NOISE OCCURRED WHENEVER THE CONTACT DROVE MORE THAN 55 MPH. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WITH THE REPLACEMENT OF THE WHEEL BEARING; HOWEVER, THE FAILURE CONTINUED TO OCCUR. THE VEHICLE WAS RECENTLY TOWED TO AN INDEPENDENT MECHANIC AND THE CAUSE OF FAILURE HAS NOT BEEN DETERMINED. THE FAILURE MILEAGE WAS 82,000. THE CURRENT MILEAGE WAS 95,000.
Suspension, Mar 14, 2010
FRONT BUSHINGS BROKEN ON 2004 FORD EXPLORER - BOTH SIDES. SERVICE REP SAYS THAT THE WHEEL COULD POP OFF AND CREATE A SERIOUS ACCIDENT. *TR
Air bags, Mar 11, 2010, crash
ON 1-17-2010 @ APPROX 5:30 AM I WAS ENROUTE TO WORK, IT WAS RAINING HEAVILY, I HIT A PUDDLE OF WATER IN THE ROAD, HYDROPLANED AND HIT HEAD-ON WITH A LARGE TREE. MY 2004 FORD EXPLORER RECEIVED OVER 12000.00 IN DAMAGES AND WAS TOTALED. I RECEIVED CHEST/BREAST INJURIES. NO AIR BAGS EVER DEPLOYED. I CONTACTED FORD MOTORS WHO STATED THEY WOULD RESPOND TO ME WITHIN 15 DAYS REGARDING THIS DEFECT. TO THIS DATE I HAVE NOT RECEIVED ANY RESPONSE. *TR
Structure, Mar 8, 2010
2004 FORD EXPLORER. LARGE CRACK IN HATCH BACK BETWEEN GLASS AND HANDLE (AROUND THE FORD LOGO). THIS OCCURRED WITH NORMAL VEHICLE USE AND DEALER REFUSES TO FIX. CRACK CONTINUES TO EXPAND. AFRAID THAT IF CRACK IS LEFT UNFIXED IT WILL EVENTUALLY CAUSE THE BACK GLASS TO FALL OUT OF THE HATCH DUE TO LACK OF PROPER SUPPORT. *TR
Wheels, Mar 6, 2010
LEFT SIDE FRONT AND REAR WHEEL BEARING NEEDING REPLACEMENT. THE REAR WHEEL BEARING WAS SO BAD IT WAS ACTUALLY WOBBLING. *TR
Service brakes, Hydraulic, Engine and engine cooling, Feb 24, 2010
WHEN DRIVING VEHICLE THE VEHICLE STALLS WHEN BRAKING. THIS FAILURE OCCURS ONLY WHEN THE VEHICLE IS AT 1/4 TANK OF GAS OR LESS. VEHICLE HAS BEEN TO FORD FOR REPAIR ON 3 OCCASIONS. THE HAVE REPLACED THE ABS SENSOR, THROTTLE BODY AND A FUEL INJECTION CLEANING WAS PERFORMED. NONE OF THIS HAS FIXED THE PROBLEM. DEC 4 2009 WAS THE FIRST OCCURRENCE AND HAS OCCURRED SEVERAL TIMES WITH THE LAST BEING TODAY 2-24-2010. *TR
Structure, Feb 24, 2010
REAR GLASS ON EXPLORER BECAME DISCONNECTED FROM BRACKETS. THIS MATCHES PRIOR COMPLAINT NUMBER RQ08003. *TR
Power train, Feb 24, 2010
2004 FORD EXPLORER. OD LIGHT IS BLINKING, SERVICE ENGINE LIGHT IS ON, TRANSMISSION SHIFT STALLS AND LURKS. MECHANIC SAYS ALOT OF FORD EXPLORERS ARE HAVING THIS ISSUE AND THERE IS NO RECALL. *TR
Structure, Feb 24, 2010
MY COMPLAINT ISN'T SAFETY RELATED BUT I HAVE SAW THIS ON SO VERY MAY FORD EXPLORERS. THE REAR PLASTIC BELOW THE REAR HATCH WINDOW CRACKS ON EITHER SIDE OF THE FORD EMBLEM. I THOUGHT MAYBE IT WAS JUST MINE.. BUT I HAVE SEEN THIS ON SO MANY OF FORD EXPLORERS. TO ME THIS IS A DEFECT AND FROM WHAT I READ FORD SAYS ITS NOT A RECALL ISSUE. BUT TO ME IT IS, ITS A DEFECT THAT ALL THOUGH IT IS NOT SAFETY RELATED IS STILL A DEFECT NONE THE LESS.. *TR
Suspension, Feb 17, 2010
REAR WHEEL BEARING ON MY 2004 EXPLORER WERE BAD AND ON ONE SIDE THE WHEEL BEARING WAS SO BAD THAT THE ROTOR WAS MOVING WITH NO EFFORT TO MOVE IT AND THE SUV ONLY HAD 76,000 MILES ON IT. *TR
Structure, Feb 17, 2010
2004 FORD EXPLORER CRACKED REAR PANEL. *TR
Power train, Feb 15, 2010
PURCHASED A 2004 FORD EXPLORER IN 2006, NOTICED AFTER A COUPLE OF MONTHS THAT WHEN PUT THE CAR IN REVERSE WOULD DELAY A FEW SECONDS AND THEN IT WOULD MAKE A CLUNK SOUND AND THEN SPEED INTO REVERSE, THAT WAS AT ABOUT 50,000 MILES WHEN PURCHASED. IN APRIL OF 2009 CAR WOULD NOT GO INTO REVERSE, HAD A TRANSMISSION REBUILD. IT IS NOW LESS THEN A YEAR SINCE REBUILD AND IT IS STARTING TO SHIFT HARD AGAIN AND WHILE AT A STOP LIGHT TODAY WHEN I HAD MY ON THE BRAKE IT MADE A CLUNK SOUND AND JUMPED FORWARD? GOOD THING NO OTHER CAR WAS IN FRONT OF ME, I CHECKED MY REAR VIEW MIRROR AND THERE WAS NO CAR BEHIND ME, SO I WAS NOT HIT. ALSO CAR IS STARTING TO DELAY WHEN AT A STOPPED POSITION TO START DRIVING THE CAR HESITATES TO GO INTO GEAR. DOES IT TAKE SOMEONE TO GET SERIOUSLY INJURED OR DIE BEFORE THIS PROBLEM IS GOING TO BE RESOLVED BY AN OBVIOUS MANUFACTURER ERROR???? I HAVE TWO CHILDREN THAT GET DRIVEN AROUND ON A REGULAR BASIS AND I AM NOW WORRIED THAT SOMETHING IS GOING TO HAPPEN. I AM TAKING MY FORD BACK IN TO HAVE THE TRANSMISSION GUY THAT REPAIRED IT LOOK AT THE VEHICLE. UHAUL WILL NOT LET ANY FORD EXPLORERS TOW THEIR PRODUCTS. *TR