2004 Ford Explorer

Problems, recalls and owner-reported issues

Power train is the leading concern among 1,408 owner complaints filed for this model year. This is the 7th highest complaint count among 26 Explorer model years with reports.

Complaints by model year
  1. 1,408

Of the 2004 reports, 75 involved a crash and 16 involved a fire. 105 people were injured.

Primary concernPower train477 reports · 34% of complaints
Owner complaints1,408Filed with NHTSA
Recall relationship4 safety recallsNHTSA campaign records

What owners report most often

  1. Power train477
  2. Structure446
  3. Visibility101
  4. Vehicle speed control84
  5. Engine and engine cooling78
  6. Electrical system62
  7. Air bags54
  8. Service brakes54

Recalls and investigations

  1. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  2. Visibility, glass, side/rearDec 11, 2007

    CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

    IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

    SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.

    Campaign 07E104000 on NHTSA.gov

  3. Exterior lightingMay 24, 2006

    CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

    CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

    Campaign 06E049000 on NHTSA.gov

  4. Exterior lightingMar 23, 2006

    CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

    PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

    Campaign 06E026000 on NHTSA.gov

Representative owner complaints

1,408 reports, newest first.

  1. Vehicle speed control, May 31, 2017

    I WAS DRIVING ON THE INTERSTATE ABOUT 70MPH. I WAS IN THE FAR LEFT LANE. MY EXPLORER SUDDENLY LOST PRESSURE TRIED HITTING THE GAS PEDAL TO THE FLOOR, RPMS, STILL DROPPING, NO FUEL PRESSURE AT ALL. I WAS TRYING DESPERATELY TO GET OVER AT THE SAME TIME TRYING TO TAKE INTO ACCOUNT THE SPEED OF THE OTHER VEHICLES AND IF I WAS GOING FAST ENOUGH TO MAKE IT OVER TWO LANES OF TRAFFIC. BY THE TIME I MADE IT OVER TO THE RIGHT SHOULDER I WAS LITERALLY GOING ABOUT 5MPH. IT WAS THE MOST INTENSE MOMENT IN MY LIFE, CAR, TRUCKS, TRACTOR TRAILERS MOVING AT 70+MPH DON'T SEE YOU UNTIL THEY ARE UP ON YOU. I HAVE RESEARCHED AND FORD HAS KNOWN ISSUES WITH THEIR THROTTLE BODY ASSEMBLY. INSTEAD OF TAKING CARE THE ISSUE THEY WAIT UNTIL SOMETHING CATASTROPHIC HAPPENS TO TAKE CARE OF IT. THIS UNACCEPTABLE THEY KNOW THERE IS A PROBLEM WITH THIS PART AND THEY WAIT AND WAIT UNTIL SOME MAGICAL NUMBER OR LORD FORBIDS SOMEONE DIES TRYING TO GET OFF THE ROAD. YOU CALL THEM AND THEY TELL YOU "NO RECALLS ON YOUR VEHICLE AT THIS TIME KEEP YOUR RECEIPT IF YOU GET IT REPAIRED INCASE A RECALL OCCURS IN THE FUTURE" WHAT THIS MEANS IS, "THEY PROBABLY KNOW THERE IS AN ISSUE BUT ENOUGH PEOPLE HAVEN'T COMPLAINED"! THEY HAVE LAWSUITS BEING FILED AS WE SPEAK SO I'M ASKING "NHTSA" TO ISSUE AN INVESTIGATION ON OUR BEHALF. EVERYONE PLEASE MAKE YOUR VOICES HEARD!!!!

  2. Structure, May 18, 2017

    I WAS IN MY DRIVEWAY AND I POPPED MY BACK WINDOW, SO I COULD GET SOME ITEMS OUT OF MY BACK PART OF MY VEHICLE. WHEN I WENT TO CLOSE THE BACK WINDOW, MY WINDOW FELL SIDEWAYS, ALMOST BUSTING ME UPSIDE MY HEAD. I'VE READ A FEW THINGS SAYING THAT THIS WAS A RECALL ON THE YEAR, MAKE AND MODEL OF MY VEHICLE. I'M NOT SURE HOW TO GO ABOUT FINDING OUT IF THAT IS CORRECT OR NOT. IF IT WASN'T RECALLED, IT SHOULD OF BEEN.

  3. Power train, Fuel/propulsion system, May 9, 2017, crash

    HAVE HAD 2 OF THESE 2004 FORD SPORT TRAC TRUCKS. ONE WHICH WAS FLIPPED ONTO MY DRIVER SIDE AND TOTALED IN AN ACCIDENT WHERE I WAS HIT DOING 25MPH DOWN A BACK ROAD WHITH A STOP SIGN INTERSECTION, NO AIRBAGS WENT OFF THE ONLY THING THAT SAVED ME WAS MY SEAT BELT FROM WORSE INJURES. MY CURRENT TRUCK WHICH HAS BEEN WELL MAINTAINED AND I STILL HAVE ALL RECEIPTS FOR OVER 5000 WORTH OF WORK DONE, RECENTLY WITH OVER A QUARTER TANK OF GAS TURNING LEFT WILL CUT OUT AND DIE COMPLETELY IN TRAFFIC WHICH HAS ALMOST CAUSE ME TO BE HIT A COUPLE TIMES WITH MY CHILD IN THE CAR. ALSO MY TRANSMISSIONS WENT OUT AND LOST GEARS AT LOW MILEAGE. I TOOK MY CURRENT TRUCK TO RICHARDS TRANSMISSION WHERE THEY TOLD ME THE FORD SPORT TRACK TRANSMISSION NORMALLY DOESN'T LAST PAST 50,000 MILES THAT FORD DID NOT MACHINE THE TRANSMISSION CORRECTLY WHICH IS A KNOWN PROBLEM IN THE FORD SPORT TRAC. BEFORE THE TRANSMISSION STARTED TO SLIP MY O/D WOULD KICK ON AND CAUSE SEVERE JERKING OUT OF FIRST GEAR BUT ONLY WHILE THE O/D WAS ON. I COULD NOT GET IT TO TURN OFF UNLESS I SHUT OFF THE ENGINE. I'VE HAD MY COOLANT AND TRANSMISSION FLUID MIX AND HAVE HAD TO REPLACE THE RADIATOR TWICE BECAUSE OF THIS ABOUT 3000 MILES BEFORE THE TRANSMISSION COMPLETELY LOST SECOND GEAR. I BELIEVE FORD SHOULD FIX THIS, I ENJOY MY TRUCK BUT COULD HAVE BEEN CRITICALLY INJURED A FEW TIMES DUE TO MALFUNCTIONING THAT FORD SHOULD FIX.

  4. Other or unspecified, May 5, 2017

    WHILE TRAVELING ON THE I285 INTERSTATE WE HEARD A LOUD POP/ SNAP AND WE WERE TRYING TO FIGURE OUT WHERE IT CAME FROM, MY DAUGHTER NOTICED GLASS SHARDS ON CLOTHES AND THAT TS WHEN WE LOOKED UP AND REALIZED THE MOONROOF HAD SHATTERED.

  5. Structure, Apr 26, 2017

    THERE IS A CRACK RUNNING VERTICALLY THROUGH THE ENTIRE REAR PANEL JUST BELOW THE WINDOW. IT RUNS RIGHT ALONG SIDE THE FORD EMBLEM. THIS HAPPENED IN DEC. 2014. I DO NOT KNOW/RECALL IF THE VEHICLE WAS MOVING OR NOT. I JUST DISCOVERED THE CRACK. I THOUGHT THAT IT HAD HAPPENED BECAUSE WE WERE VISITING BEND, OR AND IT WAS EXTREMELY COLD. THIS ISN'T A SAFETY ISSUE I DON'T BELIEVE. BUT, GIVEN I SEE AT LEAST ONE EXPLORER EVERY 2-3 DAYS WITH THE SAME CRACK IT SEEMS TO ME THAT FORD SHOULD FIX THE PROBLEM.

  6. Power train, Mar 6, 2017

    TL* THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE DRIVING 40 MPH, AN OVERDRIVE WARNING INDICATOR ILLUMINATED WHILE THE VEHICLE DECREASED IN SPEED. THE CONTACT STATED THAT THE VEHICLE WAS RESTARTED, BUT THE FAILURE RECURRED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE TRANSMISSION FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 127,695.

  7. Power train, Vehicle speed control, Engine, Mar 5, 2017

    I HAVE ALREADY PUT A COMPLAINT IN ABOUT MY THROTTLE BODY ISSUE. THIS EVENING I WENT ABOUT A MILE AND A HALF, AND MY WRENCH LIGHT CAME ON AND MY TRUCK STARTED TO NOT TO BE ABLE TO MOVE. I PULLED OVER, TURNED IT OFF. WAITED A BIT AND RESTARTED IT. THIS TIME IT TOOK A BIT TO GET IT TO START UP. I THEN PROCEEDED TO GO BACK HOME BECAUSE OF HOW IT WAS ACTING A MILE AND A HALF AFTER DRIVING, NOT OFTEN TWO MINUTES LATER IT HAPPENS AGAIN, AND THE ENGINE STARTED CHUGGING, I COULDN'T MOVE, AND I ALMOST GOT REAR ENDED AGAIN! I THEN AGAIN TURNED IT OFF AND WAITED AND THEN STARTED THE TRUCK UP. IT TOOK SOMETIME ONCE AGAIN TO START. I FINALLY MADE IT BACK HOME IN TEARS. I WAS ABLE TO GET CODES OFF, SINCE I PICKED A UP A CODE RAFFIA FEW DAYS PRIOR. I GOT CODE P2104, P2111, AND P2112. THIS ISSUE NEEDS TO BE ADDRESSED. I WILL BE CALLING FORD TOMORROW!

  8. Vehicle speed control, Engine, Feb 28, 2017

    I WAS DRIVING ON A HIGHWAY GOING 60MPG, OUT OF NO WHERE MY FORD EXPLORER STOPS MOVING AND DECREASES IN SPEED FAST. AT THAT SAME TIME A WRENCH SYMBOL POPPED UP ON MY DASH. I ALMOST GOT REAR ENDED DUE TO THE SPEED DROPPING SO FAST, I COULD NOT PULL OVER FAST ENOUGH. ONCE PULLED OVER, I TURNOFF MY FORD FOR A FEW MINUTES. AFTER A FEW MINUTES I STARTED IT BACK UP. THE WRENCH SYMBOL WAS GONE, I WAS ABLE TO THEN ACCELERATE AND GET TO THE CORRECT SPEED FOR THE SPEED LIMIT. ONCE I GOT HOME I STOPPED AT MY LOCAL SHOP AND THEY SCANNED THE COMPUTER TO SEE WHAT WAS GOING ON. I WAS TOLD THAT IT WAS MY THROTTLE BODY. I WAS NOT GIVING ANY CODES AND THE SHOP OWNER CLEARED THE CODES OUT OF THE SYSTEM. HE TOLD ME THAT IF IT COMES BACK HE DID SAY THAT IF IT COMES BACK I WOULD HAVE TO REPLACE MY THROTTLE BODY. THIS IS VERY DANGEROUS I KNOW THERE ARE RECALLS THAT ARE BEING PETITION ON OTHER FORD VEHICLES AND I HAVE READ MANY COMPLAINTS ON OTHER WEBSITES IN REGARDS TO THIS ISSUE FORD SHOULD REALLY REPLACE THESE BECAUSE THEY CAN CAUSE A VERY HAZARDOUS ACCIDENT WHEN IT THE THROTTLE BODY STOPS PERFORMING. I HOPE THIS CAN BE LOOKED INTO AND CORRECTED IN A REASONABLE AMOUNT OF TIME I KNOW THAT I AM NOT THE ONLY ONE WITH THIS ISSUE. THANK YOU

  9. Structure, Jan 5, 2017

    I LOOKED AT THE BACK OF MY 2004 FORD EXPLORER, LTD ONE MORNING (10/11/2016) AND THERE WAS A CRACK STRAIGHT DOWN THE BACK PANEL. THE VEHICLE WAS PARKED IN MY DRIVEWAY. AFTER DISCOVERING THE SPLIT IN THE PANEL I STARTED TO NOTICE THAT THERE ARE SEVERAL EXPLORER WITH THIS SAME PROBLEM. I ASKED MY DEALER AND THEY SAID THERE WAS NO RECALL AND THE ONLY SUGGESTION WOULD BE TO GET IT REPAIRED MYSELF. THIS IS CLEARLY A FORD ISSUE. NOW WHILE DRIVING A HEAR RATTLING AND HOPE THE ENTIRE PANEL DOESN'T FALL OFF. I DID CALL THE FORD CUSTOMER SERVICE TODAY TO REGISTER MY CONCERNS. THEY ALSO TOLD ME THERE WERE NO RECALLS AT THIS TIME BUT HE WOULD FILE MY CONCERN AND GAVE ME A CASE # [XXX] FOR FUTURE REFERENCE. I AM ON A RETIRED INCOME AND THIS IS SOMETHING I CAN'T AFFORD TO HAVE REPAIRED THEN KEEP RECEIPTS IN HOPE THAT FORD WILL DO THE RIGHT THING AND RECALL AND/OR ASSIST ME WITH THE REPAIR EXPENSES. IN READING ON-LINE AFTER SEVERAL OWNERS HAD THE PANEL REPLACED, IT CRACKED AGAIN LATER. PLEASE ADVISE ME AND HELP ME GET ASSISTANCE WITH THIS ISSUE WITH MY 2004 FORD EXPLORER, LTD BACK PANEL SPLITTING FOR NO OBVIOUS REASON. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

  10. Power train, Service brakes, Engine, Nov 12, 2016

    TRANSMISSION FAILURE WITH OVERDRIVE LIGHT BLINKING .NO FIRST GEAR,SHIFTS HARD , SOMETIME IT WONT SHIFT WITHOUT LETTING OFF GAS .WITH CODESPO731,PO733,PO734,PO745 NEEDS TOTAL REBUILD THIS HAPPENED WHILE DRIVING DOWN THE ROAD AT 40 MILES A HOUR , ABS LIGHT IS ON . CODES SHOW WRONG LINE PRESSURE.ENGINE KNOCKING , TIMMING CHAIN ISSUES.

  11. Steering, Vehicle speed control, Service brakes, Nov 7, 2016, crash

    TL* THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE DRIVING 55 MPH WITH THE CRUISE CONTROL ACTIVATED, THE VEHICLE LOST POWER STEERING AND BRAKING, WHICH RESULTED IN A CRASH. ALL THE WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE AND THEN TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. A POLICE REPORT WAS FILED. THERE WAS ONE INJURY THAT REQUIRED MEDICAL ATTENTION. THE CONTACT WAS TREATED FOR SECOND DEGREE BURNS. THE FAILURE MILEAGE WAS APPROXIMATELY 100,000.

  12. Other or unspecified, Nov 6, 2016

    BOTH HINGES ON THE REAR HATCH GLASS BROKEN. WINDOW READY TO FALL OUT OF VEHICLE. CAN'T BELIEVE THIS ITEM HASN'T BEEN RECALLED AS THERE ARE TONS OF COMPLAINTS ABOUT THESE HINGES.

  13. Air bags, Structure, Oct 11, 2016, crash

    SIGNIFICANT FRONT END IMPACT WITH NO AIRBAG DEPLOYMENT. VEHICLE WAS MOVING FORWARD AT THE TIME OF THE ACCIDENT ON A CITY STREET.

  14. Air bags, Sep 22, 2016, crash

    THE AIRBAG ON THE DRIVERS SIDE DID NOT DEPLOY DURING THE CRASH. THE VEHICLE WAS TRAVELING AT 50 MPH AS INDICATED ON THE SPEEDOMETER. VEHICLE WAS ON THE HIGHWAY AT THE TIME OF IMPACT. THIS FAILURE RESULTED IN MULTIPLE INJURIES TO THE DRIVER.

  15. Structure, Sep 5, 2016

    CRACKS ON REAR PANEL HAPPENED A FEW YEARS AGO. I WAS TOLD IT'S A COMMON KNOWN PROBLEM WITH FORD, BUT THEY WON'T REPAIR IT AND IT'S NOT NEEDED. NOW THE HATCH WON'T FULLY CLOSE OR LOCK SHUT DUE TO THE PARTS BEHIND THE FORD EMBLEM RUSTING OUT DUE TD THE CRACKS. WATER HAS GOTTEN BEHIND IT, ALSO THE REAR WIPER WILL NOT WORK DUE TO THE WATER GETTING THROUGH FROM THE CRACKS. I CAN NOW NOT DRIVE MY ONLY TRUCK THAT FITS MY FAMILY. WE WERE LEAVING TO GO OUT TO A FAMILY ADVENT, AND I NOTICED THE BACK HATCH WAS OPEN, THAT IS WHEN I FOUND OUT HOW DAMAGED IT WAS DUE TO THE PANEL BEING CRACKED. I CALLED FORD, THEY TOLD ME I WOULD HAVE TO REPAIR IT OUT OF MY OWN POCKET AT A FORD DEALERSHIP. THIS COULD CAUSE A HUGE ISSUE IF I DROVE AND THE BACK WIDOW FULLY CAME OFF WHILE DRIVING, IT COULD HAVE SEVERALLY HURT SOMEONE OR DAMAGED ANOTHER VEHICLE AND OR PERSON, OR PERSONS. THIS COMMON ISSUE NEEDS TO BE CORRECTED AND RECALLED. I'M NOT THE ONLY ONE!

  16. Power train, Sep 4, 2016

    TRANSMISSION FAILURE. SHIFT SOLENOID "B" CIRCUIT FAILURE TRANSMISSION DOES NOT SHIFT INTO 2ND GEAR UNTIL VEHICLE REACHES 3000 RPM. O/D LIGHT FLASHES, SERVICE ENGINE SOON LIGHT ACTIVATES AND TRANSMISSION STAYS IN 3RD GEAR. DON'T USE VEHICLE AND IS OUT OF EXTENDED WARRANTY.

  17. Electrical system, Vehicle speed control, Engine, Aug 17, 2016

    WHILE DRIVING DOWN THE STREET I ACTIVATED THE CRUISE CONTROL FEATURE, BUT WHEN I DEEXCELLERATED USING THE THE STEERING WHEEL CRUISE CONTROL BUTTONS DOWN TO A SPEED BELOW 40, THE ENGINE SHUT OFF AND POWER STEERING OFF, WHILE I WAS STILL IN MOTION ON THE STREET. I HAD TO PUT THE VEHICLE INTO PARK AND CRANK UP AGAIN (WHICH ALMOST DIDN'T CRANK BACK UP), TO GET BACK RUNNING. THIS IS THE FIRST TIME USING MY CRUISE CONTROL FEATURE AND HAVE READ OTHER HORROR STORIES OF THEIR FORD EXPLORER SHUTTING OFF MID DRIVE DUE TO USING THE DECEL BUTTON DURING CRUISE CONTROL. MUST BE RECALLED FOR HIGHWAY AND INTERSTATE SAFETY HAZARD IMMEDIATELY.

  18. Power train, Electronic stability control (ESC), Service brakes, Jul 20, 2016

    WHEN DRIVING MY 2004 FORD EXPLORER STARTED MAKING A GRINDING AND HUMMING NOISE ON THE LEFT FRONT OF DRIVER SIDE TIRE AREA. ABS AND 4X4 HIGH LIGHTS CAME ON INSTRUMENT PANEL. TRUCK FELT LIKE IT WAS GOING INTO 4X4 MODE ON ITS OWN AND BRAKING FELT LIKE ABS SYSTEM FAILED. TOOK IT TO A FORD DEALERSHIP AND I WAS TOLD THAT BOTH FRONT WHEEL BEARINGS NEEDED TO BE REPLACED AT A COST OF $1053. SINCE THIS TRUCK USES SENSORS AND TRACTION CONTROL THE SENSOR ON THE LEFT DRIVER SIDE HAD GONE OUT CAUSING THIS FEATURE NO LONGER TO WORK. IT IS A GOOD THING THIS DID NOT RESULT IN AN ACCIDENT SINCE THE VEHICLE WAS GOING INTO 4X4 MODE ON IT'S OWN AND THE BRAKES ABS NO LONGER FUNCTIONED. JUST A QUICK SEARCH ONLINE WILL RESULT IN MANY FOUND ISSUES REGARDING THIS THAT FORD HAS NOT DONE A RECALL ON YET. WHAT IS IT GOING TO TAKE TO GET FORD TO STAND BEHIND THE SAFETY OF TRUCKS THEY SELL?

  19. Engine, Jul 9, 2016

    PROBLUMS WITH TIMING CHAIN THE GUIDES AND TENTIONER ALWAYS BRAKING OR THE TIMING CHAIN IT SELF BRAKING , IT IS ALL I HEAR ABOUT THE 4.0 MOTORS , I MY SELF THIS IS THE SECOND ONE THAT IT HAS HAPPENED TO ME

  20. Electrical system, Engine, Jun 8, 2016

    THE THROTTLE WOULD NOT RESPOND AFTER STARTING. ELECTRONIC THROTTLE CONTROL AND ENGINE SERVICE WARNING LIGHTS LIT ON DASH. ENGINE WOULD NOT REV OVER 1000 RPM. HAD TO GET ELECTRONIC THROTTLE BODY REPLACED AT A COST OF $875 PLUS $65 TOWING. ELECTRONIC THROTTLE CONTROL FAILURE HAS BEEN COMMON FORDS GOING BACK TO 2002. FORD HAS REPLACED OVER 1.6 MILLION UNITS UNDER THEIR CONSUMER SATISFACTION PROGRAM. HOWEVER, THERE WAS NO RECALL. CALLED FORD, AND WAS ASSIGNED A CASE #, HOWEVER, FORD WOULD NOT ASSIST WITH PAYMENT. VEHICLE OUT OF WARRANTY. 31,155 ACTUAL MILEAGE

  21. Other or unspecified, May 29, 2016

    2004 FORD EXPLORER LIMITED EDITION TRANSMISSION WENT OUT. IT DOES NOT GEAR BACK WHEN AT A STOP AND FIXING TO GO. IT GOES VERY SLOW UNTIL IT SWITCHES GEARS.

  22. Structure, May 19, 2016

    THE PANEL UNDER THE REAR LIFT GATE WINDOW HAS CRACKED 3 TIMES NOW. THIS PANEL CRACKS NEAR THE FORD EMBLEM ON EITHER THE RIGHT OR LEFT SIDE. I CALLED FORD AND FILED A COMPLAINT AND WAS TOLD THAT THEY HAVE NO INFORMATION ON THIS BEING AN ISSUE. MY PANEL HAS CRACKED FOR THE 4TH TIME AND FORD IS REFUSING TO DO ANYTHING ABOUT IT. I HAVE HAD THE VEHICLE SINCE 2005. I CAN SUBMIT PHOTOS IF NEEDED TO SUPPORT THIS MATTER. THE PANEL APPEARS TO CRACK DUE TO THE LIFT GATE FLEXING WHEN IT IS OPENED AND CLOSED. IN THE PAST 3 YEARS, I HAVE OBSERVED "ALL" THE FORDS AROUND THAT YEAR HAVE BUSTED PANELS AND THEY'RE TELLING ME THERE IS NO PROBLEM.....ANOTHER COVER-UP IN THE MAKING!

  23. Power train, Structure, May 18, 2016

    PAINT PEELING ROOF HOOD DIFFERENTIAL REPLACED TWICE BEARINGS WEAR OUT REPAIRED TWICE BACK OF TAILGATE PANEL CRACKED REPLACED 3 TIMES

  24. Structure, Apr 21, 2016

    I HAVE REPLACED THE PANEL UNDER THE REAR LIFT GATE WINDOW 3 TIMES AT A COST OF OVER $ 400 PER TIME. THIS PANEL CRACKS NEAR THE FORD EMBLEM ON EITHER THE RIGHT OR LEFT SIDE. I CALLED FORD AND FILED A COMPLAINT AND WAS TOLD THAT THEY HAVE NO INFORMATION ON THIS BEING AN ISSUE. I AM AN AUTO INSURANCE CLAIMS ADJUSTER AND I SEE THIS PROBLEM DAILY ON MY INSURED'S VEHICLE. MY PANEL HAS CRACKED FOR THE 4TH TIME AND FORD IS REFUSING TO DO ANYTHING ABOUT IT. I HAVE HAD THE VEHICLE SINCE 2006. I CAN SUBMIT THE INVOICES FOR MY REPAIRS AND PHOTOS IF NEEDED TO SUPPORT THIS MATTER. THE PANEL APPEARS TO CRACK DUE TO THE LIFT GATE FLEXING WHEN IT IS OPENED AND CLOSED. THE LOCAL FORD DEALERSHIP SAID THEY TRY TO PUT SOMETHING BEHIND THE PANEL WHEN THEY REPLACE IT TO HELP REINFORCE IT.

  25. Structure, Apr 5, 2016

    TL* THE CONTACT OWNS A 2004 FORD EXPLORER. AFTER OPENING THE LIFTGATE WINDOW, THE CONTACT NOTICED A CRACK ON THE DRIVER SIDE HATCH. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 172,000.