2005 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 568 owner complaints filed for this model year. This is the 16th highest complaint count among 26 Explorer model years with reports.
Of the 2005 reports, 27 involved a crash and 7 involved a fire. 20 people were injured and 1 person died.
What owners report most often
Recalls and investigations
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Representative owner complaints: structure
164 reports, newest first. Show all
Structure, Sep 1, 2022
The contact owns a 2005 Ford Explorer. The contact stated that there was a crack on the top panel of the rear liftgate. The contact was concerned that the rear liftgate would fracture if she opened the liftgate. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 120,000.
Structure, Engine, Nov 30, 2020
THE FAN BLADES HAD MANY BIG CRACKS IN THE PLASTIC BLADES,THE DRIVER DOOR THE BODY IS CRACKED BY TOP OF DOOR HING BACK DOOR IS THE SAME, THE PAINT IS PEALING AND STARTING TO RUST ON TOP.THE PLASTIC THERMOSTAT CRACKED.
Suspension, Structure, Other or unspecified, Mar 24, 2019
REAR WHEEL WELL SHOCK TOWER MOUNT IS RUSTED OUT. THERE IS NO REASON THIS SHOULD BE HAPPENING. THIS IS A MAJOR SAFETY ISSUE.
Structure, Wheels, Other or unspecified, Dec 21, 2018
THE FRONT, DRIVER'S SIDE, TIRE CAME APART AND CAUSED CONSIDERABLE DAMAGE TO MY VEHICLE'S BODY AND POSSIBLY OTHER DAMAGES NOT SEEN. I NEED TO TAKE THE VEHICLE TO A MECHANIC FOR AN INSPECTION TO SEE IF THERE ARE OTHER DAMAGES. THE TIRE IS A GOOD YEAR EAGLE RS-A. THE DOT # IS 4B08 DLWR 3701. TIRE SIZE P235/70R16. I WAS DRIVING ON INTERSTATE I-75 WHEN THE TIRE CAME APART. IT WAS TERRIBLY SCARY. I DID NOT REALIZE WHAT HAD HAPPENED AND THOUGHT THE VEHICLE WAS FALLING APART. I PULLED ONTO THE EMERGENCY LANE AND REALIZED THE TIRE HAD COME APART. THE RUBBER COMING OFF THE TIRE CAUSED QUITE A BIT OF BODY DAMAGE. THE VISIBLE DAMAGES INCLUDE DAMAGES TO THE DRIVER'S SIDE HEAD LIGHT, RUBBER RIPPED OUT THE DRIVER'S SIDE BLINKER, MOLDING UNDER THE DRIVER'S DOOR WAS RIPPED OUT, PAINT DAMAGE, TIRE WELL DAMAGE AND LOOSENING OF OTHER MOLDING ON DRIVER'S SIDE. A MECHANIC WILL HAVE TO INSPECT FOR UNSEEN DAMAGES.
Structure, Apr 9, 2018
2005 FORD EXPLORER. FRAME IS ROTTING ALONG THE WELDS. NOT UP AND DOWN. LENGTH WISE RUNNING WITH THE FRAME. OBVIOUSLY A FACTORY WELD ISSUE AND A BIG ISSUE AT THAT AS THE ISSUE COULD HAVE THE FRAME FAIL AND ENTIRE HUB/AXLE/WHEEL ASSEMBLY RIP RIGHT OFF THE VEHICLE. THIS IS ALSO A VERY COMMON ISSUE WITH FORD'S IN GENERAL FROM 02-2005. AS YOU ALREADY KNOW I'M SURE. THIS VEHICLE WAS WELL MAINTAINED AND TAKEN CARE OF AND THE FRAME ISSUE HAS MADE AN OTHERWISE GREAT RUNNING LOW MILEAGE VEHICLE WORTHLESS. NOT TO MENTION HAD THE ISSUE NOT BEEN FOUND VERY DANGEROUS! PLEASE GET THESE DEATH TRAPS OFF THE ROAD!! HAVE PICTURES BUT THE FILES ARE TO LARGE TO SEND. THANKS.
Structure, Aug 31, 2017
THE BACK LIFT GATE PANEL CRACKED ON THE BACK OF OUR FORD EXPLORER AND WHEN WE WENT TO SHUT THE LIFT GATE THE WHOLE BACK WINDOW SHATTERED. FORD WON'T REPLACE IT BECAUSE THEY SAY ITS NOT A SAFETY ISSUE AND OUR YEAR OF OUR FORD WAS NOT APART OF THE RECALL OF THESE PANELS BEING CRACKED. PLEASE BE AWARE THAT IF YOU HAVE ONE OF THESE CRACKS THAT THE BACK WINDOW CAN SHATTER WHEN CLOSING THE LIFT GATE.
Structure, Aug 30, 2017
WE HAVE A 2005 FORD EXPLORER AND THE BACK LIFT GATE PANEL WAS CRACKED RIGHT BY THE FORD SYMBOL. WHEN WE WENT TO OPEN THE BACK LIFT GATE AND THE PANEL WHERE IT WAS CRACKED BROKE IN HALF AND SHATTERED THE WHOLE BACK WINDOW AND INJURED US. FORD WANTS TO CHARGE ME $140.00 TO JUST LOOK AT IT. COME ON FORD DO WHAT'S RIGHT! BEWARE IF YOU HAVE A CRACKED PANEL ON YOUR FORD! IT CAN BREAK IN HALF AND THE GLASS CAN SHATTER.
Structure, Jul 9, 2017
I HAVE A 2005 FORD EXPLORER AND UPON OPENING MY REAR TAILGATE, THE SCREWS ON THE TWO HINGES BROKE FROM THE GLASS. TTHE ONLY THING HOLDING IT HALFWAY UP IS THE HYDRAULIC POWER LIFTERS. GLAD I WAS PARKED AND NOT ON THE HIGHWAY
Structure, Visibility/wiper, Mar 27, 2017
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THERE WAS FRACTURE IN THE REAR HATCH ABOVE THE REAR WINDSHIELD WIPER AND ALL THE WAY DOWN TO THE BOTTOM OF THE HATCH. THE FAILURE ALLOWED MOISTURE TO ENTER THE DOOR. THE CONTACT WAS CONCERNED THAT THE FRACTURE WOULD CAUSE THE REAR WINDSHIELD TO SHATTER, CAUSING SERIOUS INJURIES OR WORSE. THE VEHICLE WAS TAKEN TO THE DEALER TO BE INSPECTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 138,000.
Structure, Nov 27, 2016
REAR LIFTGATE CRACK
Structure, Nov 14, 2016
CRACKED APPLIQUE ON REAR LIFT GATE.
Suspension, Structure, Oct 30, 2016
DISCOVERED UNDERNEATH THE BODY WHERE THE BODY AND FRAME MEET FOR THE BODY MOUNT BUSHINGS, THEY HAVE NEARLY DISINTEGRATED ON ALL FOUR BUSHINGS LOCATED UNDER THE DRIVER AND PASSENGER SEATS. THESE BUSHINGS WERE MADE OF SOME INFERIOR FOAM MATERIAL WHEREAS THE REAR BUSHINGS ARE RUBBER AND STILL IN VERY GOOD CONDITION. THE REPAIR FOR THIS DEFECT WILL COST AROUND $600 TO $1,300 AND IF NOT DONE WILL RESULT IN THE CAB FALLING DIRECTLY ONTO THE FRAME THUS CREATING NUMEROUS SAFETY PROBLEMS INCLUDING STRUCTURAL INTEGRITY FAILURE OF THE TRUCK. THIS PROBLEM AFFECTS ALL SPORT TRACS MADE FROM 2001 TO 2005. THE INCLUDED PICS BEGIN WITH THE DRIVER SIDE (DRIVER SEAT) FRONT BUSHING, DRIVER SIDE (REAR SEAT) BUSHING, PASSENGER SIDE (FRONT SEAT) BUSHING, PASSENGER SIDE (REAR SEAT) BUSHING AND FINALLY THE PASSENGER SIDE REAR AND DRIVER SIDE REAR BUSHINGS (BOTH IN EXCELLENT SHAPE AND MADE OF ENTIRELY DIFFERENT MATERIAL) DISCLAIMER: THIS TRUCK HAS NEVER BEEN EXPOSED TO ANY SALT WATER (BEACH) ENVIRONMENT NOR WINTER WEATHER ENVIRONMENT (WHERE SALT WAS USED), OR MUD RIDING OF ANY TIME NOR HAS BEEN DRIVEN THROUGH FLOODED AREAS WHICH COULD LEAD TO THE CONDITION OF THE BUSHINGS. VEHICLE ODOMETER READING IS 125,496.
Structure, Jul 12, 2016
PEELING PAINT ON MY FORD EXPLORER SPORT TRAC. IT IS PEELING MOSTLY ON THE TOP AND HOOD OF THE TRUCK. I TALKED WITH SOMEONE ON THE FORD WEBSITE BUT THEY SAID THERE ARE NO RECALLS. I TALKED WITH A PAINT AND BODY SHOP AND THEY SAID IT WAS A BAD PAINT JOB. THE ROOF ON MY VEHICLE IS NOW RUSTING AND THE BODY SHOP GUY SAID IT WILL COST OVER 2000$ TO GET IT REPAIRED. THIS VEHICLE WAS PURCHASED IN OKLAHOMA. WE ALSO BOUGHT A COVER FOR THE BACK WHICH HAD A FRAME AROUND THE BED OF THE PICKUP AND WAS HELD TOGETHER BY SOME PLASTIC CLIPS. THE CLIPS BROKE BEFORE IT WAS EVEN A YEAR OLD AND THE DEALER SAID THERE WAS NOTHING THEY COULD DO AND WE WOULD HAVE TO BUY A WHOLE NEW COVER WHICH COST OVER 300$.
Suspension, Seat belts, Structure, Jul 9, 2016
THERE ARE TWO CRACKS ON THE BACK TOP LIFT GATE WHICH ALLOWS WATER TO GET TO THE ELECTRIC LOCKS AND IT OPENS BY ITSELF WHEN WET. THE WHEELS BEARINGS HAVE TO BE REPLACED ABOUT EVERY 3 MONTHS. THE PASSENGER FRONT BELT TIGHTENS AND WILL NOT LOOSEN.
Electrical system, Structure, Other or unspecified, May 24, 2016
WHILE PARKED IN THE DRIVEWAY, WE FOUND THAT THE BACK WINDOW OF THE HATCH WAS COMPLETELY BROKEN AND THE BODY IN THE BACK WAS LIFTED OFF THE CAR. IT LOOKS AS IF THE HYDRAULIC ARM MALFUNCTIONED OVERNIGHT.
Structure, Dec 7, 2015
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. WHILE THE VEHICLE WAS PARKED, IT WAS NOTICED THAT THE LIFTGATE WAS CRACKED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 117,000.
Structure, Sep 11, 2015
CRACK IN REAR HATCH PLATE BY FORD EMBLEM
Structure, Jul 24, 2015
CRACK ON BACK PANEL FROM WINDOW DOWN AROUND FORD EMBLEM LITERALLY JUST APPEARED ONE DAY. MY EXPLORER WAS PURCHASED NEW IN 2005 AND IS IN EXCELLENT CONDITION EXCEPT FOR THIS MYSTERY CRACK THAT I AM NOW NOTICING ON A LOT OF EXPLORERS AROUND THE SAME AGE. IT IS AN OBVIOUS DEFECT! WHEN IS FORD GOING TO TAKE CARE OF THIS?....UPDATED 11/13/15 *BF
Structure, Jul 23, 2015
THE REAR LIFT WINDOW STARTED CRACKING MULTIPLE TIMES AND THE OPEN BUTTON STOPPED ACTIVATING.
Structure, Jun 25, 2015
WALKED OUT TO MY GARAGE AND NOTICED A CRACKED HAD SHOWED UP OVERNIGHT. IT GOES FROM THE BACK EINDOW, BY THE RIGHT EDGE OF THE FORD LOGO, TO THE BOTTOM OF THE LIFT GATE. IT IS ALMOST PERFECTLY VERTICAL, I HAVE SEEN A TON OF THESE ON XLTS. I THOUGHT I WAS LUCKY, I WAS WRONG.
Structure, Jun 7, 2015
MY 2005 FORD EXPLORER HAS MULTIPLE PAINT PROBLEMS PEELING ALL OVER THE CAR,,THE DEALER SAID ITS ANY AFTER MARKET PAINT JOB I BOUGHT THE CAR USED FROM DAVE SMITH FORD IN 2008 THEY ARE TRYING TO SAY THAT THE CAR WAS COMPLETELY REPAINTED WITHIN THE FIRST 3 YEARS OF THE CARS LIFE.
Structure, May 12, 2015
I HAVE A CRACKED TAILGATE THAT IS A DEFECT. I HAVE SEEN THIS SAME CRACK ON NUMEROUS FORD EXPLORER'S 2002-2005. I HAVE CONTACTED FORD AND HAVE GOTTEN NO WHERE WITH THIS PROBLEM.THERE ARE NUMEROUS COMPLAINTS OF THIS SAME PROBLEM. I THOUGHT THE DOOR WAS CLOSED TO HARD, THAT IS NOT THE CASE UNTIL I KEPT SEEING THE SAME CRACK ON EVERY FORD EXPLORER 2002-2005 THEN A LIGHT BULB WENT OFF THERE'S SOMETHING WRONG WITH THE TAILGATE, THAT MAKES IT EVENTUALLY CRACK. THIS HAS NOT BEEN FIXED ON OUR VEHICLE, WE WORRY THE GLASS COULD SHATTER WHILE CONTINUING TO CLOSE IT AS I HAVE READ WITH SOME OWNERS. PLEASE HELP US SOLVE THIS PROBLEM.
Structure, Apr 10, 2015
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. WHILE OPENING THE REAR DOOR, THE CONTACT NOTICED A LARGE CRACK ON THE REAR PANEL THAT EXTENDED FROM THE REAR WINDOW VERTICALLY ALL THE WAY DOWN TO THE END OF THE PANEL WHERE THE FORD EMBLEM WAS LOCATED. THE VEHICLE WAS INSPECTED BY THE INSURANCE ADJUSTOR. THE VEHICLE WAS NOT DIAGNOSED BY AN INDEPENDENT MECHANIC NOR THE DEALER. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.
Structure, Mar 18, 2015
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE REAR HATCHBACK PANEL CRACKED. THE VEHICLE WAS TAKEN TO A DEALER, WHO INFORMED THE CONTACT THAT THE MANUFACTURER HAD A CUSTOMER SATISFACTION CAMPAIGN TO REPLACE THE PANELING, BUT IT WAS DISCONTINUED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 74,000. UPDATED 4/15/15*CN THE CONSUMER STATED THE PANEL BELOW THE BACK WINDOW WAS CRACKED. UPDATED 04/21/15*JB
Structure, Feb 19, 2015
TYPICAL FORD PROBLEM WITH 2002-2005 EXPLORER/MOUNTAINEERS. REAR TAILGATE CRACKED ALL ON IT'S OWN BECAUSE IT'S COLD HERE, AND BECAUSE IT'S A DEFECT FORD SHOULD HAVE FIXED WHEN THEY KNEW OF THE ISSUE. I AM NOT THE ONLY ONE (OF MANY) WITH THIS PROBLEM. *TR