2005 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 568 owner complaints filed for this model year. This is the 16th highest complaint count among 26 Explorer model years with reports.
Of the 2005 reports, 27 involved a crash and 7 involved a fire. 20 people were injured and 1 person died.
What owners report most often
Recalls and investigations
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Representative owner complaints: structure
164 reports, newest first. Show all
Structure, Jan 26, 2013
LIFTGATE PLASTIC BODY PANEL CRACKED FROM TOP TO BOTTOM RIGHT SIDE OF THE FORD EMBLEM/LOGO. *TR
Structure, Jan 25, 2013
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE REAR HATCH BACK PANEL DEVELOPED A FRACTURE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN ADVISED THE CONTACT THAT THE PANEL NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 120,000 AND THE CURRENT MILEAGE WAS 127,000.
Structure, Dec 17, 2012
LIFTGATE PLASTIC BODY PANEL CRACKED FROM TOP TO BOTTOM LEFT OF THE FORD LOGO INSERT. *TR
Structure, Dec 3, 2012
THE PANEL UNDER THE BACK LIFT WINDOW NEXT TO THE EMBLEM IS CRACKED ALL THE WAY ACROSS JUST LIKE EVERY ONE ELSE'S HAVE DONE I WISH THEY WOULD FIX IT BUT THAT MAY NOT HAPPEN ALL THE CARS I HAVE OWNED SINCE I GOT MY LICENSE HAVE BEEN FORD MY FIRST CAR WAS A 1955 2 DOOR I STILL HAVE IT I GUESS THE WARRANTY IS NO GOOD ON IT EITHER. *TR
Structure, Nov 25, 2012
THERE IS A VERTICAL CRACK ON THE REAR OF THE VEHICLE STARTING UNDERNEATH THE WINDOW. LENGTH OF ABOUT 2 TO 3 INCHES. JUST SEEMED TO APPEAR. WAS NOT THERE ONE DAY THEN THERE THE NEXT. *TR ## VIN FAILED
Structure, Nov 23, 2012
LARGE CRACK THROUGH THE ENTIRE LIFT GATE PANEL UNDER THE WINDOW. *TR
Structure, Nov 12, 2012
WENT TO LOAD STUFF INTO THE BACK AND NOTICED A SPIDER CRACK ON THE PLASTIC PANEL RIGHT BELOW THE REAR GLASS PANEL. I HAVE NO IDEA HOW IT GOT THERE BUT THIS SEEMS TO BE REPORTED BY ALMOST ALL 05 EXPLORER OWNERS AND IT NEEDS TO BE REPLACED UNDER FORD'S LIABILITY SINCE IT IS SUCH A COMMON ISSUE AND NOT JUST A SMALL AMOUNT OF VEHICLES OCCURRING THIS PROBLEM. *TR
Structure, Nov 7, 2012
MY VEHICLE WAS PARKED. I WENT OUT IN THE MORNING TO TAKE MY CHILDREN TO SCHOOL. I NOTICED A LARGE VERTICAL CRACK IN THE LIFT GATE PANEL TO THE RIGHT OF THE FORD EMBLEM. IT HAD NOT BEEN DRIVEN. THIS HAPPENED OVERNIGHT WHILE MY VEHICLE WAS PARKED. I DID SOME RESEARCH TO FIND THAT THIS IS A COMMON PROBLEM WITH THIS YEAR/MODEL. *TR
Structure, Nov 5, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHILE PARKED THE PANEL BELOW THE REAR WINDOW OF THE TAILGATE OF THE VEHICLE WAS SPLIT. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THE VEHICLE WAS NOT UNDER ANY RECALL. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT SEEN BY A TECHNICIAN OR MECHANIC. THE APPROXIMATE FAILURE MILEAGE WAS 65,000 AND THE CURRENT MILEAGE WAS 68,292.
Structure, Oct 30, 2012
NOTHING THAT I AM AWARE OF HAPPENED. I WAS WALKING BEHIND THE VEHICLE IN MY DRIVE WAY AND NOTICED A LONG CRACK BELOW THE GLASS ON THE LIFTGATE. AS THE WEEKS WENT ON IT KEPT CRACKING AND NOW IT IS ALMOST CRACKED ALL THE WAY. *TR
Structure, Tires, Oct 3, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE PANEL UNDER THE REAR WINDOW SPLIT AROUND THE OUTSIDE OF THE WINDOW, WHICH EXTENDED TO THE FORD EMBLEM. THE DAMAGE BECAME PROGRESSIVELY WORSE OVER TIME AND THE CONTACT WAS CONCERNED THAT THE WINDOW COULD EXPLODE WHEN SHE DROVE THROUGH A CAR WASH. THE CONTACT ALSO STATED THAT HEAT COULD BE A FACTOR IN THE FAILURE. IN ADDITION, THE REAR LATCH FAILED TO ENGAGE WHEN SHE ATTEMPTED TO CLOSE THE REAR WINDOW. THE DEALER WAS CONTACTED AND ADVISED THAT SHE WOULD BE RESPONSIBLE FOR THE REPAIR COSTS SINCE THERE WERE NO RECALLS FOR THE FAILURE. ALSO, THE TIRE SENSOR GAUGE REMAINED ILLUMINATED AT ALL TIMES. THE TIRE MECHANIC STATED THAT THE FAILURE WAS A COMMON PROBLEM THAT COULD HAVE BEEN CAUSED BY THE SPARE TIRE. THE CONTACT STATED THAT SHE HAD TO CHECK THE AIR PRESSURE OF THE TIRES ON A CONTINUAL BASIS. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 72,000.
Structure, Sep 15, 2012
PARKED AND WENT INTO GROCERY STORE. CAME OUT GOING TO WHERE I HAD PARKED. AS I WALKED UP TO THE BACK OF MY VEHICLE I NOTICED A VERTICAL CRACK IN THE PANEL UNDER THE REAR WINDOW. AT FIRST I THOUGHT I WAS AT THE WRONG VEHICLE BECAUSE I KNEW MY 2005 EXPLORER WAS NOT CRACKED. UPON FURTHER EXAMINATION,I REALIZED THIS WAS MY VEHICLE. I HAVE SEEN ANOTHER EXPLORER AROUND TOWN WITH A VERTICAL CRACK IN THE SAME SPOT. SEEMS TO ME THIS JUST MIGHT BE A DESIGN PROBLEM. BELIEVE FORD MOTOR SHOULD REPAIR AT NO COST. *TR *JS
Structure, Sep 7, 2012
MY CAR WAS PARKED IN A SMALL LOT AT WORK. WHEN GOING OUT TO LOAD SOME ITEMS IN THE CARGO AREA, A FRIEND NOTED THE VERTICAL CRACK IN THE LIFT GATE. IT IS TO THE LEFT OF THE FORD EMBLEM AND I HAVE SINCE SEEN NUMEROUS IDENTICAL CRACKS ON OTHER VEHICLES. THERE WAS NO COLLISION THAT CAUSE THIS, THERE ARE NO SCRATCHES OR DENTS. IT IS A MANUFACTURER DEFECT. *TR
Structure, Apr 27, 2012
LARGE CRACKS DEVELOPED ON TNE TAILGATE ON BOTH SIDES OF THE FORD SIGN IN THE PANEL BELOW THE REAR WINDOW. THE CRACKS CONTINUE TO GET LARGER AND I AM CONCERNED THAT A PIECE OF THE PANEL COULD COME LOOSE AND CAUSE A FOLLOWING MOTORIST TO HAVE AN ACCIDENT. I AM AWARE THAT FORD HAS RECEIVED THOUSANDS OF COMPLAINTS REGARDING THIS ISSUE WHICH IS OBVIOUSLY A DESIGN FLAW AND SHOULD BE HELD ACCOUNTABLE FOR THE REPAIR. *TR
Structure, Apr 10, 2012
WHILE SITTING IN MY DRIVEWAY IN A PARKED POSITION, THE UPPER TAILGATE PANEL, DIRECTLY TO THE RIGHT AND RUNNING RIGHT NEXT TO THE OVAL FORD EMBLEM, A 1/4" WIDE CRACK THAT RUNS VERTICALLY ON THE BACK PANEL APPEARED. THIS UPPER PANEL OF THE TAILGATE ALSO OPENS UP JUST THE WINDOW PART OF THE TAILGATE. THE TAILGATE ON THIS EXPLORER CAN OPEN UP TWO WAYS. ONE WAY BEING THE ENTIRE TAILGATE IS LIFTED SO THAT IT IS OPEN LIKE FOR A DOG TO JUMP IN AND IS THEN LEVEL WITH THE INTERIOR BACK PART (WITH THE SEATS DOWN), AND IT ALSO OPENS UP WITH JUST THE WINDOW PART WHICH IS WHERE THE CRACK IS. THIS CRACK IS SO WIDE THAT IT ALLOWS MOISTURE, SNOW, WATER, RAIN, SALT, ETC. TO SEEP INTO THE COMPONENTS WHICH HOUSE THE ELECTRICAL AND TAIL LIGHT, STOP LAMPS AND TURN SIGNALS. IT ALSO COMPROMISES THE BODY STRUCTURE AND SAFETY FEATURES. THERE ARE THOUSANDS OF COMPLAINTS OF THIS HAPPENING AS I DID A GOOGLE SEARCH. THIS IS CLEARLY A DEFECT IN MANUFACTURING AND/OR PARTS OR COMPONENTS AND BECAUSE OF THE LARGE NUMBER OF COMPLAINTS, THE MANUFACTURER SHOULD ISSUE A RECALL NOTICE. AT THE TIME OF THIS OCCURRENCE, MY BACK TAILGATE WAS FACING WEST WITH THE SUN SHINING ON IT. COULD IT HAVE SOMETHING TO DO WITH THE COMPONENTS SHRINKING AND EXPANDING? I HAVE PICTURES OF THIS ISSUE THAT I CAN E-MAIL TO YOU. UPDATED 9/13/12 *CN UPDATED 09/20/12
Visibility, Structure, Mar 30, 2012
CRACK AT BACK GLASS RUNNING DOWN THE CAR LEFT OF FORD EMBLEM. GLASS COULD FALL OUT. *JS
Structure, Mar 23, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER SPORT TRAC. THE CONTACT STATED THAT THERE WAS CORROSION ON THE EXTERIOR ROOF OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DEALER CONFIRMED THE CORROSION. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE WAS 67,000.
Structure, Mar 6, 2012
NOTICED CRACK FROM TOP TO BOTTOM OF REAR BODY PANEL APPLIQUE ALONG SIDE OF FORD EMBLEM. *TR
Structure, Jan 24, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE LIFTGATE DOOR WAS CRACKED. THE VEHICLE WAS TAKEN TO THE DEALER WHO VERIFIED THE FAILURE AND STATED THAT THE REAR LIFTGATE NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 20,000 AND THE CURRENT MILEAGE WAS 45,000. UPDATED 02/22/12*LJ THE CONSUMER STATED THE BACK PANEL THAT IS CRACKED, IS ALSO SOMING UNGLUED. THE PANEL WAS REPLACED BEFORE AT 20,000 MILES. UPDATED 003/01/12
Structure, Jan 24, 2012
FOUND A CRACK ON THE REAR LIFTGATE RIGHT AROUND THE FORD EMBLEM. AFTER MENTIONING IT TO A FRIEND, TURNS OUT SHE HAD THE SAME PROBLEM WITH HER EXPLORER AND A SEARCH ONLINE SHOWS MANY OTHERS HAVE HAD THE SAME ISSUE WITH THIS MODEL YEAR. *TR
Structure, Dec 22, 2011
RIGHT NEXT TO THE FORD EMBLEM A CRACK DEVELOPED. IT'S ON THE REAR GLASS HATCH AND RUNS FROM THE TOP OF THE FIBERGLASS PANEL TO THE BOTTOM. THE PANEL KEEPS EXPANDING AND CONTRACTING WITH THE CRACK GOING FROM JUST A SLIGHT LINE TO A 3/16" GAP! DEFINITELY A MANUFACTURER DEFECT. I'VE SEEN MANY OTHER EXPLORERS WITH THE SAME ISSUE. THE TRUCK WAS IN PERFECT CONDITION WHEN IT APPEARED AND FORD SAYS THAT IT'S NOT THEIR PROBLEM. TOO BAD YOUR WARRANTY HAS RUN OUT! POOR DESIGN THAT FORD SHOULD FIX FOR THE MONEY WE HAVE GIVEN THEM FOR THE VEHICLE. *TR
Structure, Nov 30, 2011
REAR LIFTGATE PANEL UNDER WINDOW 10 INCH CRACK IN MIDDLE. GLASS LOOSE. *KB
Structure, Nov 23, 2011
DESPITE MY MAINTAINING THE VEHICLE IN PERFECT CONDITION, LIKE MANY OTHER FORD EXPLORERS, MINE DEVELOPED A CRACK ALONG THE FORD LOGO ON THE REAR LIFT GATE, RUNNING FROM THE WINDOW TO THE BOTTOM OF THE LIFT GATE. TEMPERATURES HAVE NOT BEEN EXTREME IN OUR AREA, YET THE CRACK APPEARED WITHIN A TIME FRAME OF 5 HOURS. FORD MOTOR COMPANY SHOULD BE HELD RESPONSIBLE FOR THIS OBVIOUS DEFECT IN THE EXPLORERS. *TR
Structure, Nov 18, 2011
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE EXTERIOR PLASTIC TRIM OF THE LIFTGATE GLASS WAS CRACKED. THE DEALER ADVISED THE CONTACT THAT THE FAILURE WAS COMMON. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 87,000 AND THE CURRENT MILEAGE WAS 89,000.
Structure, Other or unspecified, Oct 24, 2011
CRACKED REAR DOOR PANEL JUST BELOW THE WINDOW, IN THE MIDDLE OF THE FORD EMBLEM. MAY CAUSE REAR WINDOW TO FALL OUT UNEXPECTEDLY. FORD IS AWARE OF THE DEFECT BUT REFUSES TO RECALL AND FIX IT. *TR