2016 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 2,452 owner complaints filed for this model year. This is the 2nd highest complaint count among 26 Explorer model years with reports.
Of the 2016 reports, 39 involved a crash and 14 involved a fire. 59 people were injured.
What owners report most often
Recalls and investigations
Structure, bodyJul 14, 2026
Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The roof rail covers may come loose and detach from the vehicle.
A detached roof rail cover can create a road hazard, increasing the risk of a crash.
Dealers will inspect the roof rail covers and as necessary, repair or replace the push-pins, rail clips, or roof rail covers, free of charge. Interim letters, notifying owners of the safety risk, were mailed August 28, 2026. Additional letters will be sent once the remedy is available, anticipated in January 2027. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S54. This recall expands previous NHTSA recall number 21V316. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on July 16, 2026.
Campaign 26V448000 on NHTSA.gov
Equipment, electrical, engine block heaterOct 10, 2025
Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it to short circuit when the block heater is plugged in.
An electrical short circuit can increase the risk of a fire.
Owners are advised not to plug in their block heater until the vehicle is remedied. Dealers will replace the block heater, free of charge. Owners will also have a alternative option to replace engine block heater element with a threaded blanking plug, and remove the block heater electrical cord. Interim letters, notifying owners of the safety risk, were mailed December 3, 2025. Additional letters will be sent once the final remedy is available, anticipated September 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SA4. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 15, 2025.
Campaign 25V685000 on NHTSA.gov
Structure, bodyMay 23, 2025
Ford Motor Company (Ford) is recalling certain 2016-2017 Explorer vehicles. The driver and front passenger B-Pillar door trim may detach while driving.
Door trim that detaches while driving can create a road hazard, increasing the risk of a crash.
Dealers will repair the B-pillar trim, free of charge. Interim letters, notifying owners of the safety risk, were mailed June 5, 2025. A second notice will be sent once the final remedy is available, anticipated November 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S53.
Campaign 25V347000 on NHTSA.gov
Structure, body, roof and pillarsJan 19, 2024
Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.
A detached trim piece can fall off the vehicle, becoming a road hazard and increasing the risk of a crash.
Dealers will inspect and replace the A-pillar trim as necessary, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model years. Owner notification letters were mailed between July 18, 2024 and December 16, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S02.
Campaign 24V031000 on NHTSA.gov
Suspension, rearJul 15, 2021
Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or ever registered, in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. Exposure to road salt can cause the cross-axis ball joint to corrode and seize, resulting in a fracture of the outboard section of the rear suspension toe link.
A rear toe-link fracture can result in a loss of steering control, increasing the risk of a crash.
Dealers will inspect and replace as necessary, the cross-axis ball joint (CABJ) knuckle, and replace the rear suspension toe links, free of charge. This recall is an expansion of previous NHTSA recall numbers 16V-245, 19V-435, and 20V-675. Certain vehicles previously repaired will need to return for the new remedy. An interim notification letter notifying owners of the safety risk were mailed on September 10, 2021. Owner notification letters were mailed on March 16, 2022. Owners may contact Ford's customer service at 1-866-436-7332. Ford's number for this recall is 21S32.
Campaign 21V537000 on NHTSA.gov
Structure, bodyMay 5, 2021
Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The retention pins could loosen and allow the roof rail covers to detach from the vehicle.
A detached roof rail cover can create a road hazard, increasing the risk of a crash.
Dealers will install push-pins and replace any damaged rail clips and roof rail covers, as necessary, free of charge. The interim owner notification letter was mailed on June 22, 2021. Owner notification letters (remedy available) were mailed on October 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S22.
Campaign 21V316000 on NHTSA.gov
Suspension, rearMar 12, 2021
Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, and Wisconsin that were previously repaired under a prior recall numbers 16V-245 or 19V-435. The outboard section of a rear suspension toe link may fracture.
A rear toe link fracture can result in a loss of steering control, increasing the risk of a crash.
Ford will notify owners, and dealers will inspect the cross-axis ball joint (CABJ) knuckle attached to the rear suspension toe link and replace it as necessary, free of charge. The recall began November 27, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S62.
Campaign 20V675000 on NHTSA.gov
Power train, axle assembly, axle shaftNov 10, 2020
Ford Motor Company (Ford) is recalling certain 2014-2016 Explorer, 2014-2015 Taurus and 2014 Edge vehicles equipped with 2.0L or 2.3L engines and front wheel drive. The support bracket for the front drive axle halfshaft may fail.
The failed bracket could result in a loss of park function which can cause unintended vehicle movement, and loss of motive power while driving which increases the risk of a crash.
Ford will notify owners, and dealers will replace the link shaft bracket, free of charge. Parts are not currently available. Owners received an interim notification detailing safety risk December 8, 2020. A second letter will be mailed when parts become available in January 2021. The recall began February 2, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S63.
Campaign 20V692000 on NHTSA.gov
Suspension, rearJun 10, 2019
Ford Motor Company (Ford) is recalling certain 2011-2017 Explorer vehicles. The rear suspension toe links may fracture due to stress on the rear suspension.
A fractured rear toe link will cause a sudden change in vehicle handling and increase the risk of a crash.
Ford will notify owners, and dealers will replace the rear suspension toe links, and inspect both rear toe link ball joints, replacing the rear wheel knuckle(s), if necessary, free of charge. The recall began June 26, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S17.
Campaign 19V435000 on NHTSA.gov
SeatsNov 29, 2017
Ford Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.
In the event of a crash, a seat occupant that is not properly restrained has an increased risk of injury.
Ford will notify owners, and dealers will inspect the tightness of the power seat track upper pivot link bolt, either applying threadlocker or replacing the lift link and hardware, free of charge. Interim letters are expected to go out January 15, 2018. Owners will receive a second notice when the remedy becomes available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S40.
Campaign 17V767000 on NHTSA.gov
Wheels, hubAug 28, 2017
Ford Motor Company (Ford) is recalling certain Wheel Hub Bearing assemblies, part number HB5Z-1104-C, incorrectly listed as being for installation on the rear axles of 2011-2017 Ford Explorer 4X2 vehicles. These bearings assemblies were manufactured without a self retention feature, possibly resulting in the separation of the wheel or wheel end.
A loss of the wheel or wheel end can increase the risk of a crash.
Ford will notify the distributors of the hubs specifying that they are to only be used on drive axles. It is believed that none of the hubs were purchased from Ford dealers for the incorrect application. Owners may contact Ford customer service at 1-866-436-7332.
Campaign 17E048000 on NHTSA.gov
Seats, front assembly, reclinerJun 28, 2016
Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restraints" and 207, "Seating Systems."
The seat back may not adequately restrain the occupant during a crash, increasing the risk of injury.
Ford will notify owners, and dealers will inspect and, if necessary, replace the seat back frame, free of charge. The recall begin on August 18, 2016. Owners may contact Ford at 1-800-392-3673. Ford's number for this recall is 16C11.
Campaign 16V475000 on NHTSA.gov
Engine and engine cooling, engineMar 31, 2016
Ford Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufactured October 20, 2014, to January 28, 2016. The affected vehicles are equipped with 2.3L GTDI engines and engine block heaters. These engine block heaters have elements that may overheat while plugged in.
Overheating of the engine block increase the risk of a fire.
Ford will notify owners, and dealers will replace the engine block heater, free of charge. Dealers will also inspect and replace the electrical cord, as necessary. The recall began on May 18, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S14. Note: Owners should not use the engine block heater until the vehicle has been remedied.
Campaign 16V183000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 28, 2015
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank straps may fracture and the fuel tank could separate from the vehicle.
If the fuel tank separates from the vehicle, a fuel leak may occur, increasing the risk of a fire.
Ford will notify owners, and dealers will tighten the fuel tank attachment bolts, as necessary, free of charge. The recall began on October 19, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S26.
Campaign 15V605000 on NHTSA.gov
Parking brakeJul 24, 2015
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Ford Flex, and Lincoln MKS vehicles manufactured May 4, 2015, to May 23, 2015, Lincoln MKT vehicles manufactured May 4, 2015, to May 21, 2015, and 2015-2016 Ford Explorer vehicles manufactured May 4, 2015, to May 23, 2015. The affected vehicles have a parking brake that may not fully engage when applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 135, "Light Vehicle Brake Systems."
If the parking brake does not fully engage and the transmission is left in a gear other than 'Park' while on a slope, the vehicle may roll away, increasing the risk of a crash.
Ford will notify owners, and dealers will test the operation of the parking brake system, and if necessary, replace the parking brake control assembly, free of charge. The recall began on September 4, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15C07.
Campaign 15V464000 on NHTSA.gov
Representative owner complaints: steering
529 reports, newest first. Show all
Steering, Aug 11, 2023
Complete steering rack failure out of the blue. No previous steering issues. No causal incident. I got in the car in the morning and all of the warning lights were on and there was no power steering. Repair cost me $2400 of which $1800 was parts. I've seen scores of people having the same problem and my shop said the Ford Dealership told them they were repairing this issue "Very frequently" This is a very well taken care of vehicle with approximately 70,000 miles.
Steering, Aug 10, 2023
Back in April 2020 (34,418 miles)I began to hear a clicking noise from the front end of the vehicle when turning the steering wheel. I took the vehicle to dealer where I purchased the vehicle (2016 Explorer) - they determined the noise to be coming from the "power steering gear assembly". I declined the repair as I wanted to investigate further. The noise would come and go but there was a consistent noticeable point when turning left that the wheel sort of would catch when trying to turn back to the right. I have lived with this expecting at some point their would be a recall as I read of this issue being quite prevalent for the 2016 Explorer. I now (8-10-2023) have approximately 75,000 miles on the vehicle and the problem is getting more pronounced. When sitting still and you turn the wheel even just slightly either way their is significant noise from the steering system and I would anticipate it is only going to get worse so I need to have this investigated and repaired. I would encourage the NHTSA to pressure Ford Motor Company to issue a recall for this issue as from everything I see online this is a common issue and is certainly a safety issue.
Steering, Aug 2, 2023
Power steering failure No power steering Only extreme strength can turn wheel and only when vehicle Is moving Brought vehicle to BOB BELL FORD IN GLEN BURNIE MARYLAND Vehicle was at dealer for 2 weeks. They could not find a problem Picked up Explorer. Same problem next day NO POWER STEERING AFRAID TO DRIVE NOW I HAVE READ THAT MANY 2011-2016 Explorers have had same problem BUT NO RECALL. PLEASE ADVISE
Steering, Aug 1, 2023
Rack and pinion steering assembly failed. Had to replace epas gear assembly and pmi module.
Steering, Jul 31, 2023
Steering issue with our 2016 Ford Explorer. While driving at 60 mph steering without warning became very difficult to control and lost the ability to easier turn the wheel. We were in a slight curve and it was very difficult to steer back to the middle of the road. We had it looked at by a local Ford dealer and were told the electric power assist had failed and caused other electrical issues. If this would have happened in a new high speed off ramp we frequently are on I strongly believe we would have hit the side barrier due to the loss of steering control.
Steering, Electrical system, Jul 28, 2023
I was Driven down in Orlando FL while on vacation and 3 notifications popped up on the screen back to back. I pressed Ok to clear the notifications off the screen because I was Unsure what they meant. I soon lost control of my vehicle and was unable to steer. I ended Up veering into another lane and almost hit another vehicle. My boyfriend grabbed the wheel from the passenger side to help straighten it up. I was Thankful that incident did not harm my family or the other family. I get It towed to PepBoys and they inform me I need A new rack and pinion installed and that was going to run me up to $4500. I was Also told in the same sentence that the part I needed Was out of stock or unavailable pretty much everywhere. I contact Another shop and receive a cheaper quote but still no part is available. I contact Ford and speak to an agent. Not very helpful at all. I mentioned I was looking up the part online and read there are recalls on that. The representative asks for my VIN and she tells me there is a recall however not for my VIN. I’m livid. Here it is going into August and still no parts are available. Ford never will I ever Buy another vehicle with that name on it. Found On Road Dead is basically coming to light.
Steering, Jul 26, 2023
POWER STEERING RACK - The steering wheel turns hard and does not return to straight on corners without heavy assist. The tires or bearings are loud when turning.
Steering, Jul 21, 2023
The contact owns a 2016 Ford Explorer. The contact stated while making a right turn, there was a grinding sound coming from the steering wheel. There was no warning light illuminated. The vehicle was taken to an independent mechanic and the contact was informed that the steering rack had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was 96,500.
Steering, Service brakes, Jul 19, 2023
I have had a malfunction with what may be the front right break or steering component. Occasional metal on metal/grinding noise made when making a hard right turn or reversing left. Vehicle had been taken in a few times after purchase (Honda dealership), sound was duplicated but no issue detected by mechanics. Vehicle has been taken to ford and no issue detected. No warning lamps have ever come on.
Steering, Jul 12, 2023
The contact owns a 2016 Ford Explorer. The contact received notification of NHTSA Campaign Numbers: 21V316000 (Structure), 21V537000 (Suspension), and 19V435000 (Suspension). The contact stated while driving 35 MPH, the steering wheel became stiff. The power steering warning light was illuminated. The vehicle was steered to the side of the roadway. The vehicle was restarted and returned to normal operation. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was unknown.
Steering, Electrical system, Jul 7, 2023
Vehicle is experiencing a loss of power steering at all speeds. Steering stiffens and loosens erratically. Repair shop reports failure to electronic steering system and state that a replacement of the electronic steering gear assembly is required.
Steering, Jul 4, 2023
The steering felt stiff as I was pulling out this morning. It was fine yesterday, and today it felt as if the lane assist was trying to be active when it didn't need to be; I can street the car, but it feels like it's constantly trying to correct the course and keep the car going straight forward. I tried turning off the land assist to see if it changed, but didn't really see a difference. Speed did not matter; it was noticeable at all speeds. The car was recently repaired due to a turbocharger failure, and at that time they discovered and also repaired the front drive shaft; it has operated perfectly until today.
Steering, Power train, Jul 2, 2023
While driving on the interstate and set MPH were 55, a series of notifications popped up on my dashboard. One stated “Steering assist fault repair required.” After I hit Ok to clear the screen my steering wheel tightened up and locked and caused me to almost crash into another family. We were able to move it to a safe location.
Steering, Jul 1, 2023
While driving/turning vehicle becomes hard to steer as if power steering is failing. It will tighten up and loosen consistently. Most noticeable when turning or shifting lanes. Started out being occasional then increased within a couple weeks. On occasion, there is a faint winding noise coming from the steering column. No noises noticeable from the outside as of yet. Mechanics can not figure out the issue. No codes or visible failures.
Steering, Jun 30, 2023
Power steering gear rack assembly failed. Lost power steering assist when turning at intersection and almost lost control of vehicle to collision and pedestrian injury. Power steering assist recovered after engine shut down and restart and again lost power steering when driving around curve and almost collided with on coming traffic head on. Afterwards the power steering did not recover and it was confirmed defective and replaced by Midas repair shop. There were no warning lamps, messages or symptoms prior to failure. The messages that appeared on the dash display after failure are: 1. STEERING ASSIST FAULT - SERVICE REQUIRED. 2. HILLS START ASSIST NOT AVAILABLE. 3. SERVICE ADVANCE TRAC.
Steering, Other or unspecified, Jun 28, 2023
In the past week or two I have noticed the steering in my 2016 Ford Explorer starting to feel "heavy" and that progressed to being really stiff and kind of hard to turn. Called Ford and they advised to have the vehicle examined. Took the car to my preferred repair facility and there were no codes for an issue; they found my battery was bad and suggested changing it to see if that would help the steering. Battery was replaced and still issues with the steering, the mechanic at my facility said "the rack is still bad". I will make contact with Ford again however based on the number of complaints I see from others I am sure that will get me no where. It appears there are hundreds of complaints about this issue I see for the 2016 Explorers, and many others from prior years too. And these are just the people who have taken the time to complain. This clearly can turn into a large safety issue if people aren't able to control their vehicles while operating. I have no issue with making repairs to my cars, things break. I do have an issue with having to go into my own pocket to fix issues that are a known problem. While not safety issues I also have two other seemingly "known" issues with my car. The rear air conditioning line is leaking so my air is out; and the paint on my hood is bubbling and chipping away, apparently an issue with manufacture of the hood.
Steering, Jun 27, 2023
The power steering assist failed and malfunctioned. Power steering assist does not work either standing still or driving. Turning engine off and back on corrects the problem but problem comes back without warning when driving. This conditions creates dangerous situation of crash or injury. No inspection has been done yet but will have it repaired tomorrow. Warning message on dash says, "Loss of Steering Power Assist". Also, messages light up, "Service Advance Trac" and "Hills Start Assist Not Available" There were no prior warning lamps or messages of symptoms of problem prior to failure.
Steering, Jun 26, 2023
The contact owns a 2016 Ford Explorer. The contact stated that while driving at various speeds, there was a grinding and squeaking sound coming from the steering column. The vehicle was taken to the local dealer who diagnosed that the noise was due to a faulty steering rack and pinion. The contact was informed that the rack and pinion needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 40,000.
Steering, Jun 23, 2023
We are hearing a loud noise on our '16 Ford Explorer Platinum when turning the steering wheel. It only has about 62,000 miles. The Service department at our local Ford Dealership stated that the noise likely means the Steering Rack could lock up at any time while driving. It could happen soon or never. The cost to repair is about $3000. It is a common & known issue on this Ford model. How can this not be on a safety recall? If the vehicle is in the middle of traffic when the steering locks up, it could be tragic, possibly causing an accident that could take lives. There are no warning lamps or messages warning of any issues. Are we to pay $3000 for the replacement part & labor with just a possible guess of what defect the noise may cause? How is Ford not responsible to repair this known defect?
Steering, Jun 4, 2023
Steering freezes or goes stiff through turns as if power steering is failing. Grinding noise while turning wheel at lower speeds. Online research points to rack and pinion failure. Steering issue has gotten progressively worse over months. Started as a slight hesitation while going through turns at a reduced speed but has progressed to more frequent steering issues at all speeds.
Steering, May 30, 2023
The contact owns a 2016 Ford Explorer. The contact stated that while driving at an undisclosed speed, the Lane Keep Assist warning light illuminated. Additionally, the steering wheel seized. The contact stated the failure was intermittent. The vehicle was taken to the dealer, who informed the contact that this was a common failure with the year, make, and model vehicle. The dealer was able to duplicate the failure, and the vehicle was repaired. The manufacturer was made aware of the failure and referred the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 49,000.
Steering, May 29, 2023
Steering wheel started to make noises and becoming stiff when turning left or right. No warning or indicator lights are showing. Next day Steering wheel was locked & wouldn't move. Ford dealership serviced the vehicle & said it was the lower steering shaft. I paid to have it fixed. Then the dealership said the steering rack needs replaced & there was no way of knowing it until the lower steering shaft was replaced. The steering rack was recalled on other 2016 Ford Explorers & I don't understand why it wasn't recalled on mine since it's having the same symptoms. Ford said I'll know when to replace it because the power steering will go out. There's no way this car is safe to drive. Let alone to be advised to drive it until the power steering goes out.
Steering, May 16, 2023
The rack and pinion has gone up with only 60,000 miles on the car. Steering control was lost The problem has been confirmed by the dealer No warning lights went on the steering wheel started grinding and steering control was limited.
Steering, May 12, 2023
Vehicle is undriveable due to the steering system locking up as so many others have reported. Started as just being stiff during turns and is not completely locked, and the dealer claims they cannot get parts to repair and there is no recall.
Steering, May 4, 2023
The contact owns a 2016 Ford Explorer. The contact stated that on several occasions while driving at various speeds, the steering wheel became firm. The contact stated that extra effort was needed while steering the vehicle. The vehicle was taken to an independent mechanic where it was diagnosed and determined that the power steering system needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 65,000.