2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints: electrical system
112 reports, newest first. Show all
Electrical system, Mar 14, 2023
Speed control deactivation switch
Electrical system, Other or unspecified, Fuel/propulsion system, Sep 4, 2022, fire
Unknown cause of incident. Vehicle is available for inspection. Vehicle spontaneously burst into flames. No reproduction due to incident happening on 09/02/2022. Vehicle inspected by Fire Department and California Highway Patrol. No warnings or symptoms leading up to incident. On 09/02/2022 I attempted to help my wife that was stranded out State Route Highway 36 in her 2009 BMW 750 LI at the Van Duzen Grange. I had been hooked up to her car for approximately 10 to 15 minutes with my truck idling when she screamed, " Your truck's on FIRE!" I barely got myself out of the cab when a ball of flames shot through the dashboard. 3/4ths of the truck was consumed in fire in less than 5 minutes. Fire Department arrived approximately 10 minutes later and doused the fire. Everything in my truck was destroyed. My wife's BMW suffered severe damage to the front end.
Electrical system, Forward collision avoidance, Jul 21, 2021
I went to get a state inspection and a code came up Po174
Electrical system, Jun 4, 2021
When it rains the rain is somehow getting into the fuse box under the steering column and causing it to drain the battery, short out some of the instrument cluster, make noise, blow fuses, and rust up. It is a fire hazard and it puts all inside the truck in danger. I have not yet had a fire but if I keep the truck as is it will eventually.
Electrical system, Engine, Jan 22, 2019, fire
TL* THE CONTACT OWNED A 2002 FORD F-150. AFTER THE CONTACT TURNED OFF AND EXITED THE VEHICLE, HE WAS ALERTED BY A PASSERBY THAT THERE WERE FLAMES UNDER THE HOOD. THE FLAMES WERE NEAR THE DRIVER'S SIDE OF THE ENGINE COMPARTMENT NEAR THE BRAKE SYSTEM. A FIRE INSPECTOR EXTINGUISHED THE FLAMES. THE VEHICLE WAS DESTROYED BY THE FIRE. A DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE CONTACT WAS UNCERTAIN IF THE FAILURE WAS RELATED TO NHTSA ACTION NUMBERS: EA05005 (ELECTRICAL SYSTEM, VEHICLE SPEED CONTROL) AND DP05005 (ENGINE AND ENGINE COOLING) AND NHTSA CAMPAIGN NUMBERS: 06E056000 (FUEL SYSTEM, GASOLINE) AND 05V388000 (VEHICLE SPEED CONTROL). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE REMAINED AT THE SCENE. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 175,000.
Electrical system, Apr 1, 2018, crash, fire
WOKE UP AT 1AM ONE 4-1-2018 TO MY FORD F 150 ON FIRE DRIVERS SIDE FRONT UNDER THE HOOD. UNKNOW TO US OUR LOCAL SHERIFF HAD SPOTTED THE FIRE AND ALREADY CALLED THE FIRE DEPARTMENT. TOTAL LOSS. BOUGHT THE TRUCK A FEW MONTHS BACK WITHOUT ANY KNOWLEDGE OF A RECALL ON THE SPEED CONTROL SWITCH. THE VEHICLE WAS SITTING IN OUR DRIVE NEXT TO OUR OTHER CARS FOR 3 HOUR WITH KEYS OUT OF THE IGNITION.
Electrical system, Vehicle speed control, Service brakes, Mar 8, 2018, fire
THE RECALL IE AN INLINE FUSE ON SPEED CONTROL DEACTIVATION SWITCH DID NOT WORK IT JUST CAUGHT ON FIRE AND RUINED MY MASTER CYLINDER AND BRAKE SYSTEM.IT WONT HOLD BRAKE FLUID NOW BECAUSE THE SWITCH MELTED INTO IT.FORD SAYS OH WELL RECALLS BEEN DONE
Electrical system, Jan 17, 2017, fire
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT THE VEHICLE CAUGHT ON FIRE WHILE PARKED. THE CONTACT EXTINGUISHED THE FIRE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V017000 (VEHICLE SPEED CONTROL). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE THE APPROXIMATE FAILURE MILEAGE WAS 200,000. UPDATED 03/03/17*LJ *CN
Electrical system, Dec 24, 2016
I HAVE BEEN EXPERIENCING ELECTRICAL PROBLEMS PERIODICALLY OVER THE PAST TWO WITH MY VEHICLE(ORIGINALLY THOUGHT TO BE THE BATTERY), RANGING FROM HIGHLIGHT AND FLASHERS INTERMITTENTLY COMING ON WHEN THE VEHICLE IS LOCKED AND TURNED OFF. THE RADIO AND BLOWER MOTOR HAVING ISSUES AND THE INTERIOR DOME LIGHT COMING ON ANS STAYING ON. I HAVE ALSO NOTICED MORE AND MORE THAT THE WINDSHIELD IS LEAKING ON THE DRIVERS SIDE OF THE VEHICLE. I HAVE ALSO EXPERIENCED THE WIPERS AND HEAD LIGHTS LIGHTS SHUT OFF ONCE WHILST DRIVING ON THE HIGHWAY AT HIGHWAY SPEEDS DURING HEAVY RAIN.. THE MOST RECENT OCCURRENCE WAS ON THE 12/23/2016 AT MY PLACE OF WORK (NTB), ONE OF MY CO WORKERS NOTICED MY HEADLIGHTS FADING IN AND OUT THE RADIO COMING ON AND GOING OFF. WENT OVER TO THE TRUCK TO MAKE SURE IT WAS TURNED OFF AND NOT LEFT ON BY MISTAKE BUT THE ENGINE WAS OFF. SO I BROUGHT THE TRUCK INTO THE WORK SHOP TO HAVE A LOOK OVER THE VEHICLE AND DID SOME DIAGNOSTICS ON IT AND DISCOVERED MULTIPLE DEFECT CODES THAT ALL CONNECT THROUGH THE GEM(GENERAL ELECTRICAL MODULE) ON THE INTERIOR FUSE PANEL. UPON FURTHER INSPECTION I ALSO NOTICED BOTH THE GEM AND FUSE PANEL BOX HAVE GOT WATER INGESTION AND GREEN/BROWN STAINS COMING OUT THE BOTTOM. I HAVE DONE RESEARCH ONLINE ABOUT THESE'S ISSUES AND ITS A COMMON PROBLEM OVER MODELS FROM FORD FROM 98-03. THE FIX IS TO REPLACE THE GEM AND FUSE BOX AND TO RESEAL/REPLACE THE WINDSHIELD. NOW I BELIEVE THAT IS SAFETY ISSUE AND SHOULD BE ADDRESSED BY FORD THEM SELF'S REGARDLESS OF THE AGE OF THE VEHICLES AFFECTED BY THIS. HTTP://WWW.F150FORUM.COM/F12/LEAKY-WINDSHIELD-GEM-MODULE-PROBLEM-TWIST-98192/ HTTP://WWW.F150FORUM.COM/F6/GEM-ANSWER-ALL-MY-ISSUES-43475/
Electrical system, Structure, Fuel/propulsion system, May 3, 2016
VEHICLE CAB ROCKER PANELS RUSTING OFF REAR WINDOW LEAKING CRUISE CONTROL NOT WORKING VEHICLE RUSTING AND BEEN IN AREA WITH NO SALT ON ROADS
Electrical system, Engine, Apr 13, 2016, fire
VEHICLE CAUGHT FIRE AFTER BEING PARKED FOR 5 HOURS. ALMOST BURNT MY BUILDING DOWN.
Electrical system, Apr 1, 2016
LOUD NOISE SPARK PLUG BLOW OUT AND CAUSED SPARKS WHEN OPENED THE HOOD. AFRAID IT WAS GOING TO CATCH FIRE SO HAD IT TOWED. ACCORDING TO MECHANIC IS A FORD ISSUE ONGOING BUT NO RECALL NOR WILL FORD PAY FOR IT. 91120 MILES ON TRUCK WELL MAINTAINED.
Electrical system, Dec 1, 2015
TURNS SIGNALS DIDN'T WHILE DRIVING IN COLD VEHICLE IN COLD WEATHER. ONCE THE TEMPERATURE WARMED UP THE INSIDE OF THE VEHICLE THE TURN SIGNALS WORKED NORMALLY. I HAD NO PROBLEMS IN THE WARM MONTHS OF THE YEAR. TURN SIGNAL LEVER WORKS PROPERLY ON AND OFF. THOUGHT IT WAS THE FLASHER UNIT, REPLACE IT AND HAD THE SAME PROBLEM. WHEN THE VEHICLE IS COLD ( SOMEWHERE BELOW 40 DEGREES FAHRENHEIT ) THE TURN SIGNALS DO NOT WORK WHEN STEERING WHEEL IS IN A LOWER TILT POSITION. THIS IS ESPECIALLY TRUE IF THE TEMPERATURE IS CLOSE TO FREEZING. WHEN THE CAB OF THE PICKUP WARMS UP SIGNALS WILL WORK. WHEN THE OUTSIDE TEMPERATURE IS ABOVE 50 DEGREES F SIGNALS WILL WORK. THE SIGNAL WIRES ARE STRETCHED IN THE COLUMN BY TILTING THE STEERING WHEEL DOWN. THE COLD MAKES THE WIRES STIFF. WHEN THE WIRES WARM UP THEY FLEX TO COMPLETE THE CIRCUIT ON THE TURN SIGNAL LEVER CONNECTION AND ACTIVE THE SIGNALS PROPERLY. THERE MAY HAVE BEEN A RECALL ON RANGER TRUCKS FOR THIS ISSUE. WOULD LIKE TO SEE ONE ISSUED FOR THIS TRUCK.
Fuel system, Gasoline, Electrical system, Nov 4, 2015, fire
TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE THE VEHICLE WAS PARKED, IT CAUGHT FIRE. A FIRE REPORT WAS NOT FILED. THE CONTACT'S DAUGHTER EXTINGUISHED THE FIRE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 01/27/16*LJ *TR
Electrical system, May 11, 2015
THE PROBLEM STARTED WITH THE VEHICLE NOT STARTING AND THE BATTERY APPEARING TO BE DEAD. BATTERY WAS REPLACED AND NOW THE ELECTRICAL ISSUES ARE WIDESPREAD AND OUT OF CONTROL. THE RADIO, WIPERS, DOME LIGHTS AND DASH LIGHTS GO OFF AND ON AND THE STARTER TRIES TO START THE TRUCK AFTER IT IS RUNNING. I HAVE BEEN LOCKED OUT OF THE TRUCK DUE TO THE LOCKS ENGAGING ON THEIR OWN AND I HAD TO PULL OVER IN A SEVERE RAINSTORM DUE TO THE WIPERS THAT ALL OF A SUDDEN STOPPED WORKING. IT HAS BEEN ROOT CAUSED TO BE WATER INTRUSION INTO THE VEHICLE FROM THE WINDSHIELD GETTING INTO THE FUSE BOX AND THE GEM MODULE IS NOW BAD. I HAVE RESEARCHED THIS AND IT VERY FRUSTRATING TO KNOW THAT THIS PARTICULAR VEHICLE YEAR IS WELL KNOWN FOR THIS ISSUE. I HAVE READ LITERALLY A THOUSAND COMMENTS OF PEOPLE HAVING THE EXACT SAME ISSUE WITH NO RESOLUTION FROM FORD. NO RECALL WAS ISSUED AND WE HAVE TO SPEND A LARGE SUM OF MONEY TO FIX A KNOWN ISSUE WITH THIS AND SIMILAR VEHICLES. NOW THE FORD DEALER IS TELLING ME THE GEM MODULE HAS BEEN ON BACK ORDER FOR MONTHS AS THEY ARE RESOURCING THE PRODUCT, SO I CAN'T EVEN GET THE PARTS TO FIX IT. I AM FORTUNATE THIS DID NOT RESULT IN A SEVERE ACCIDENT OR FIRE.
Electrical system, Engine, Fuel/propulsion system, Apr 2, 2015
WHILE DRIVING AT 15 MPH CYLINDER #5 SPARK PLUG LIBERATED IT SELF FROM THE ENGINE. *TR
Electrical system, Jan 12, 2015
THIS IS THE SECOND OCCURRENCE OF THIS NATURE. THE PREVIOUS HAPPENED APPROXIMATELY IN JULY OF 2014. AT THAT TIME THE DEALERSHIP SAID THAT THE KEY WAS THE PROBLEM AND I PAID FOR A NEW KEY AND EVERYTHING HAS BEEN GOOD UNTIL ~ 1/4/15. THIS TIME, THE PATS (ANTI-THEFT) SYSTEM TRIGGERED AND RENDERED THE VEHICLE USELESS. AFTER ~ 45 MINUTES IT EVENTUALLY STARTED AND I DROVE IT TO THE DEALERSHIP. IT WAS THERE FOR 2 DAYS AND THEY COULDN'T GET THE SYSTEM TO TRIGGER. THEREFORE, THEY HAD ME COME PICK UP THE VEHICLE. TWO DAYS LATER, THE VEHICLE RENDERED ITSELF USELESS AGAIN THROUGH THE PATS SYSTEM. THE VEHICLE WOULDN'T START FOR 2 DAYS AS I TRIED TO START IT PERIODICALLY AS I WAS INSTRUCTED BY THE DEALERSHIP. FINALLY IT STARTED ON THE 3RD MORNING. WHEN I ORIGINALLY TOOK THE TRUCK IN THE TWO GUYS AT THE DEALERSHIP SAID THAT THIS IS A COMMON PROBLEM IN THIS YEAR MODEL. IN FACT WHEN I TOLD HIM OF THE ISSUE I WAS HAVING, THE SERVICE MANAGER ASKED IF I HAD A 2002 F150. WE HAD A GOOD LAUGH WHEN I SAID "YES, AND THAT ISN'T A GOOD SIGN THAT YOU KNOW THAT- WITHOUT SEEING MY VEHICLE." HE EXPLAINED THAT THE TILT MECHANISM IN THE STEERING COLUMN DAMAGES THE WIRE THAT RUNS FROM THE KEY TRANSPONDER AREA TO THE SENDING UNIT THAT TELLS THE ENGINE THAT THIS IS THE CORRECT KEY. THIS WAS THE NIGHT THAT THEY KEPT THE TRUCK FOR 2 DAYS. THIS IS A SITUATION WHERE A PERFECT OPERATIONAL VEHICLE IS NOT FUNCTIONING BECAUSE OF A CHAFFED WIRE OR THE WIRE HAS BEEN PULLED FROM ITS SOLDERING POINT. I AM THE OWNER, YET I HAVE THE SAME CHANCE OF STARTING THAT TRUCK AS A CAR THIEF. IT MAKES NO SENSE. THIS DIDN'T SEEM LIKE A SAFETY ISSUE TO ME UNTIL I WAS STRANDED FOR 45 MINUTES IN A PARKING LOT AND IT WAS EXTREMELY COLD. I ENVISIONED SOMEONE TURNING THEIR CAR/TRUCK OFF FOR SOME REASON IN A PLACE WHERE THE TEMP WAS WELL BELOW FREEZING AND FREEZING TO DEATH BECAUSE THIS SYSTEM HAS BEEN TRIGGERED. *TR
Electrical system, Exterior lighting, Oct 12, 2014
HAVE NOTICED THAT THE TURN SIGNALS AND TAILBED BRAKE LIGHTS DO NOT WORK WHEN MOVING THE TILT WHEEL. WILL WORK WHEN STEERING WHEEL IS PLACED IN HIGHEST POSITION. HAVE SEEN RECALL ON RANGER TRUCKS FOR THIS ISSUE. *TR
Electrical system, Jul 28, 2014
ODOMETER WORKED INTERMITTENTLY, SOMETIMES WOULD GO OUT AND THEN COME BACK ON. NOW NOT WORKING AT ALL. AIRBAG LIGHT STAYS ON. UPDATED 4/24/2015 *JS
Electrical system, Engine, Fuel/propulsion system, Oct 12, 2013
SPARK PLUG EJECTED WHILE DRIVING ON HIGH WAY. THIS IS THE SECOND TIME A PLUG HAS EJECTED. THE FIRST TIME THE TRUCK HAD 39000 MILES, ORIGINAL FACTORY TORQUED SPARK PLUGS. *TR
Electrical system, Engine, Aug 15, 2013
SPARK PLUG BLEW OUT OF ENGINE. THIS IS THE SECOND TIME IN A YEAR ON TWO DIFFERENT PLUGS. THESE ARE THE ORIGINAL PLUGS. *TR
Electrical system, Jul 16, 2013, fire
THE TRUCK WAS PARKED IN THE DRIVEWAY AND CAUGHT FIRE AND WAS TOTALED. *TR
Electrical system, Feb 25, 2013, fire
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT AFTER PARKING THE VEHICLE FOR APPROXIMATELY 30 TO 40 MINUTES, A LOUD NOISE WAS HEARD FROM THE VEHICLE. THE CONTACT DISCOVERED THAT THE VEHICLE HAD CAUGHT ON FIRE FROM UNDER THE HOOD. THE POLICE AND THE FIRE DEPARTMENT WERE CONTACTED AND A REPORT WAS FILED. THE FIRE DEPARTMENT ADVISED HIM THAT THE FAILURE WAS CAUSED BY AN ELECTRICAL ISSUE. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE UNKNOWN. THE VIN WAS UNAVAILABLE.
Electrical system, Engine, Feb 15, 2013
MY 2002 FORD F150 XLT SUP CAB 4WD V8 HAS BEEN ACTING UP FOR A MONTH OR SO IT STARTED BY ACTING LIKE IT HAD A DEAD BATTERY BUT THAT WASN'T IT WE USED 2 NEW BATTERY'S IN IT SO THE LOCAL MECHANIC SHOP SHOWED US HOW TO REMOVE THE HOT POST HAVE THE TRUCK TURNED ON BUT NOT CRANKED AND WHEN YOU REPLACE THE HOT POST WATCH FOR THE RPM TO RACE TO THE HIGHEST THEN BACK DOWN TO 0 THEN CRANK IT THIS IS A TWO MAN JOB BY THE WAY AND IT WORKED THEN IT JUST STOPPED NEEDING TO BE DONE AND HAS BEEN RUNNING FINE I DROVE IT ON TUESDAY NO PROBLEMS AND TODAY FRIDAY SOMEONE CAME INSIDE AND TOLD ME THE TRUCK WAS CRANKING ON ITS OWN I HAD THE ONLY SET OF KEYS IN MY POCKET SO I THOUGHT IMPOSSIBLE WELL I WENT TO CHECK AND SURE ENOUGH IT WAS TRYING TO START ON ITS OWN I GOT INTO THE TRUCK AND TRIED TO CRANK IT BUT IT WOULDN'T START ON MY 3RD TRY IT TURNED OVER BUT SOUNDED LIKE THE STARTER WAS BANGING INTO SOMETHING AND NOW THAT I HAVE READ MULTIPLE CASES WHERE PEOPLES TRUCK HAS CAUGHT ON FIRE WHILE NO ONE WAS IN IT AND IT HAD NOT BEEN DRIVEN IN A FEW DAYS I WONDER IF THERE TRUCK HAD TRIED TO START ON ITS OWN AND THEY JUST DIDN'T KNOW IT IM GOING TO CALL FORD MOTOR COMPANY TOMORROW BUT THE PEOPLE WHOSE TRUCKS CAUGHT ON FIRE GOT NO HELP FROM THEM IM HOPING THEY WILL HELP ME BEFORE MY TRUCK CATCHES ON FIRE ITS UNDRIVEABLE AT THIS POINT BUT A FIRE WOULD NOT ONLY DESTROY ANY CHANCE OF FIXING IT BUT THE DAMAGE THE TRUCK COULD CAUSE TO OTHER THINGS OR PEOPLE AROUND IT WOULD BE IRREVERSIBLE HAS ANYONE ELSE HAD THERE TRUCK TO CRANK WITHOUT A PERSON OR KEY NEAR IT ? HERE'S HOPING FORD MOTOR COMPANY CARES ABOUT THERE CUSTOMERS. *TR
Electrical system, May 30, 2012, fire
TL* THE CONTACT OWNS A 2002 FORD F150. THE CONTACT STATED THAT THE VEHICLE WAS PARKED IN A RESIDENTIAL DRIVEWAY OVERNIGHT WHEN A FIRE ERUPTED FROM UNDER THE HOOD OF THE DRIVER'S SIDE. THE VEHICLE WAS COMPLETELY DESTROYED. THE FIRE DEPARTMENT WAS CONTACTED WHO AND ARRIVED ON THE SCENE. THE FIRE DEPARTMENT CONCLUDED THAT THE FIRE WAS CAUSED BY AN ELECTRICAL ISSUE. A POLICE AND FIRE REPORT WAS FILED. THERE WERE NO INJURIES REPORTED. THE MANUFACTURER WAS NOT NOTIFIED OF THE INCIDENT. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 195,000.