2002 Ford F-150

Problems, recalls and owner-reported issues

Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 955

Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.

Primary concernEngine and engine cooling215 reports · 23% of complaints
Owner complaints955Filed with NHTSA
Recall relationship10 safety recallsNHTSA campaign records

What owners report most often

  1. Engine and engine cooling215
  2. Electrical system112
  3. Vehicle speed control95
  4. Power train85
  5. Engine79
  6. Fuel system75
  7. Gasoline70
  8. Structure58

Recalls and investigations

  1. Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011

    FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

    AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21

    Campaign 11V385000 on NHTSA.gov

  2. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  3. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  4. Exterior lighting, headlightsAug 11, 2008

    K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.

    Campaign 08E050000 on NHTSA.gov

  5. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  6. Exterior lighting, headlightsAug 1, 2006

    CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.

    Campaign 06E067000 on NHTSA.gov

  7. Exterior lightingJul 17, 2006

    CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.

    Campaign 06E065000 on NHTSA.gov

  8. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  9. Exterior lighting, headlightsJun 12, 2006

    CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

    Campaign 06E052000 on NHTSA.gov

  10. Vehicle speed controlSep 7, 2005

    ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.

    A FIRE AT THE SWITCH COULD OCCUR.

    BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)

    Campaign 05V388000 on NHTSA.gov

Representative owner complaints: electrical system

112 reports, newest first. Show all

  1. Electrical system, Jun 9, 2006

    SINCE PURCHASE OF VEHICLE THREE COILS HAVE GONE BAD AND HAD TO BE REPLACED. I WAS TOLD BY THE MECHANIC AT A FORD DEALERSHIP TO NOT WASH THE MOTOR ON THE VEHICLE. I WAS ALSO TOLD THAT THEY HAVE HAD SEVERAL PROBLEMS WITH THE COIL CONFIGURATION ON ALL FORD, LINCOLN, AND MERCURY VEHICLES SINCE THEY SWITCHED TO INDIVIDUAL COILS FOR EACH CYLINDER. THIS IS VERY EXPENSIVE TO REPLACE AND IT HAS TO BE CHECKED ON THE COMPUTER TO TELL WHICH ONE IS BAD. *JB

  2. Electrical system, Apr 3, 2006

    2002 F-150 HAS HAD THE ALTERNATOR REPLACED 4 TIMES PREVIOUSLY IN THE LAST 2 YEARS. THIS TIME THE GAUGES ALL DROPPED TO NOTHING, JUMPED BACK UP AND TRUCK LOST POWER. WOULD NOT RESTART IMMEDIATELY, WHEN RESTARTED, GAUGES WENT TO FULL POWER, DROPPED TO NOTHING, THEN BOUNCED BACK AND FORTH. WITHIN 20 MILES, BATTERY LEVEL DROPPED TO ALMOST NOTHING. *NM

  3. Electrical system, Jan 22, 2006

    MANUFACTURER USES FAULTY ELECTRONIC COMPONENT IN VEHICLE IGNITION SYSTEM. NO PART OF SYSTEM PROVIDES FOR INDICATION OF POTENTIAL FAILURE OR COMPLETE FAILURE. ONCE PART FAILS, THE VEHICLE EXPERIENCES RANDOM MISFIRING IN CYCLINDER WHICH CAUSES DAMAGE TO SPARK PLUG THREADS OF ALUMINUM CYLINDER HEAD. EVENTUALLY SPARK PLUG IS BLOWN FROM CYCLINDER HEAD RESULTING IN LOSS OF POWER AND FUNCTION. RESULTING DAMAGE TO ALUMINUM CYLINDER HEAD REQUIRES REPLACEMENT AT COST OF @ $3,000. REPLACEMENT PARTS ARE IDENTICAL TO FAILED PARTS AND POTENTIAL REPEAT FAILURES CONTINUE. NO CORRECTIVE ACTION TO PARTS HAS BEEN REPORTED AND NO IMPROVEMENTS TO VEHICLE SENSING SYSTEM HAVE BEEN MADE. FORD MOTOR COMPANY DISCLAIMS ANY RESPONSIBILITY FOR DAMAGES EXCEPT THOSE COVERED UNDER INITIAL VEHICLE WARRANTY OR THOSE COVERED UNDER EXTENDED WARRANTY. IF WARRANTY DOES NOT COVER FAILURE OF ELECTRICAL COMPONENTS THEN FORD MOTOR COMPANY WILL NOT COVER COLLATERAL DAMAGES ( FAILURE OF CYLINDER HEAD SPARK PLUG THREADS). FORD MOTOR COMPANY PUBLISHED INTERNAL TECHNICAL SERVICE BULLETIN TO REPAIR FACILITIES THAT REQUIRES USE OF OSCILLISCOPE TO DETERMINE IF ELECTRICAL PART IS EXPERIENCING PROBLEM. FORD REPAIR FACILITY REFUSED TO RETURN DAMAGED CYLINDER HEAD AND FAULTY COIL-ON-PLUG ASSEMBLY STATING THAT THEY WERE REQUIRED CORE RETURNS. *NM

  4. Electrical system, Visibility, Jan 18, 2006

    DT*: THE CONSUMER STATED THE WINDSHIELD WIPERS AND RADIO WORK INTERMITTENTLY. THE DOME LIGHT REMAINED ILLUMINATED. THE WIPERS AND THE RADIO COME ON FOR A FEW MINUTES AND THEN STOP WORKING. THE WINDSHIELD WIPERS COME ON INTERMITTENTLY WITH THE SWITCH IN THE OFF POSITION. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. *JB

  5. Electrical system, Visibility, Nov 21, 2005

    DT: THE CONTACT STATED WINDSHIELD LEAKED IN THE LOWER PASSENGER SIDE. THE FUSE BOX WAS DAMAGED DUE TO THE LEAKING, AND REPLACED. THE WINDSHIELD WAS REPLACED AT CONTACT'S EXPENSE. THE MANUFACTURER WAS NOTIFIED. THEY DID NOT OFFER ANY FREE REMEDY. *AK

  6. Electrical system, Structure, Nov 2, 2005, fire

    ELECTRICAL SYSTEM FAILED DUE TO WATER LEAKING FROM FAULTY WINDSHIELD INSTALLATION. *JB

  7. Electrical system, Oct 12, 2005

    AFTER RAINING 4X4 INDICATOR LIGHT FLASHES , WINDSHIELD WIPERS AND RADIO SHUT ON AND OFF WHILE DRIVING. *NM

  8. Electrical system, Jul 21, 2005, fire

    DT: IN JUNE WHILE OWNER WAS SITTING THERE WAS A HONKING NOISE. OWNER WAS UNAWARE IF THE HONKING WAS FROM OTHER CARS OR FROM THE ALARM. THEN ,HE HEARD A LOUD POP. HE WENT OUTSIDE AND SAW THE TRUCK ENGULFED IN FLAMES. THE TRUCK HAD BEEN DRIVEN ABOUT 14.5 MILES FOR 20 MINUTES BEFORE BEING PARKED. THE VEHICLE WAS SITTING FOR ABOUT 15 MINUTES IN DRIVEWAY. WHEN OWNER SAW THE FIRE THE TRUCK WAS ALREADY ENGULFED IN FLAMES. THE FIRE WAS COMING FROM THE HOOD. IT BURNED FOR ABOUT 15 MINUTES. THE FIRE DEPARTMENT PUT OUT THE FIRE, IT TOOK ABOUT 5 MINUTES FOR THEM TO EXTINGUISH THE FIRE. THERE WAS NO WARNING LIGHTS ON IN THE VEHICLE NOR ANY OTHER TYPE OF WARNING THAT THERE WAS A PROBLEM. THERE WERE NO PROBLEMS WITH THE ELECTRICAL SYSTEM, AND OWNER DIDN'T REALLY USE THE CRUISE CONTROL. THERE WERE NO OTHER MAJOR PROBLEMS WITH THE VEHICLE. THE OWNER WAS UNAWARE OF ANY RECALLS ON THE VEHICLE. THE VEHICLE WAS TOTALED.. PART OF THE GARAGE BURNED AS WELL. THE FIRE REPORT STATED THAT THE BRAKE DEACTIVATING SWITCH WITHIN THE MASTER CYLINDER CAUSED THE FIRE. THE FIRE REPORT IS AVAILABLE FOR INVESTIGATORS TO VIEW. THE FIRE REPORT STATED THE FIRE WAS MOSTLY CONCENTRATED IN THE LEFT REAR COMPARTMENT OF ENGINE. THERE WAS A POLICE REPORT.*AK

  9. Electrical system, Jun 21, 2005, fire

    DT: 2002, F150, FORD PICK-UP TRUCK. VEHICLE CAUGHT FIRE WHICH STARTED UNDER THE HOOD, TWO FIREMEN AND A FIRE EXPERT NAMED BUD STRINGER SAID THAT THE FIRE STARTED IN THE ENGINE COMPARTMENT ON THE FRONT DRIVER'S SIDE. CONSUMER STATED THEY HAD NO PREVIOUS PROBLEM WITH THE VEHICLE. IT CAUGHT FLAMES AROUND 25 MINUTES AFTER IT HAD BEEN PARKED. FIRE CAUSED SMOKE DAMAGE TO INSIDE AND OUTSIDE OF CONSUMER'S HOME. *AK

  10. Electrical system, Jun 21, 2005

    WATER LEAK FROM THE WINDSHIELD INTO THE DASH BOARD DAMAGING ELECTRONIC COMPONENTS FOR THE AMOUNT OVER $800.00, THE VEHICLE IS A 2002 FORD 150, IT HAD A THE TIME OF THE INCIDENT ONLY 33,000 MILES BUT IT WAS OUT OF WARRANTY FOR ABOUT 5 WEEKS. THEREFORE THEY WOULDN'T FIX IT WITHOUT A CHARGE.

  11. Electrical system, Equipment, Jun 16, 2005

    SPARK PLUG BLOWN OUT/STRIPED OUT OF CYLNIDER HEAD

  12. Electrical system, Jun 16, 2005

    MY VEHICLE IS A 2002 F-150 AND THE CRUISE CONTROL MALFUNCTIONED. I TOOK IT IN TO BE REPAIRED AND LEARNED THAT THE DEACTIVATION SWITCH LEAKED BREAK FLUID INTO THE SERVO CAUSING IT TO SHORT OUT. I ALSO LEARNED THAT FORD HAS ADMITTED THEY HAVE THIS PROBLEM IN VEHICLES FROM 1997 TO 2003, BUT HAVE ONLY RECALLED 2000 AND 2001 YEAR MODELS. THE TOTAL COST OF THE REPAIR WAS $380 AND I THINK FORD SHOULD BE HELD ACCOUNTABLE FOR THIS COST

  13. Electrical system, Jun 13, 2005, fire

    2002 FORD F150 CAUGHT ON FIRE WHILE PARKED IN THE DRIVEWAY. *MR THE VEHICLE WAS PARKED THEN APPROXIMATELY THIRTY MINUTES LATER, THE HORN BEGAN TO HUNK AND THE CONSUMER HAD COME OUTSIDE AND FOUND THE VEHICLE ENGULFED IN FLAMES IN THE CAB PORTION OF THE VEHICLE. *SC *JB

  14. Electrical system, Jun 7, 2005

    SPARK PLUG BLEW OUT OF HEAD ON MY 2002 FORD F150 (5.4L TRITON V8) PICKUP ON THE PASSENGER SIDE OF MOTOR. NO WARNING, EVERYTHING WAS WORKING PROPERLY THEN IT JUST BLEW WHILE DRIVING. LOST POWER & COASTED TO THE SIDE OF THE ROAD. TRUCK HAD TO BE TOWED TO THE LOCAL FORD DEALER. HEAD IS BEING REPLACED, TRUCK IS STILL UNDER WARRANTY. TIME TO GET IT BACK WILL BE ABOUT A WEEK & A HALF.

  15. Electrical system, Apr 28, 2005

    THERE WAS A STRONG SMELL COMING OUT OF THE AIR CONDITIONER VENTS IN THE WARM MONTHS. THAT I DESCRIBE AS A URINE ODOR. THE DEALERSHIP INSTALLED A FAN IN THE AIR CONDITIONER THAT COMES ON 15 MINUTES AFTER THE CAR IS TURNED OFF TO DRY OUT THE AIR UNIT.

  16. Electrical system, Exterior lighting, Equipment, Apr 12, 2005, fire

    I PURCHASED MY 2002 FORD F150 SUPER CREW IN AUGUST OF 2002. I HAVE HAD ONGOING PROBLEMS SINCE I PURCHASED THE VEHICLE, AND HAVE HAD NO RESPONSES OR ASSISTANCE FROM ANY FORD DEALERSHIPS. THE PROBLEMS STARTED OUT WITH MY RADIO GOING ON AND OFF ALL ON ITS OWN. I TOOK MY VEHICLE TO THE DEALERSHIP AT LEAST 10 TIMES ALONE FOR THIS PROBLEM. NEVER ANY ASSISTANCE. THE PROBLEMS ESCALATED AROUND 40,000 MILES AND MY WHOLE ELECTRICAL SYSTEM SEEMED TO BE SHORTING OUT. I HAVE HAD FIRE UNDER THE DASH, THE HEADLIGHTS NOT WORK, THE WIPERS WOULD ONLY WORK WHEN THE VEHICLE WAS IN PARK, SAME THING WITH THE HEATER, IT WOULD NOT TURN OFF AFTER YOU SHUT THE VEHICLE OFF. NOW THIS WEEK I HAD ANOTHER FIRE WHICH I WAS ABLE TO PUT OUT ON MY OWN. I TOOK IT TO A DIFFERENT DEALER AND THEY IDENTIFIED THE PROBLEM WITH THE GEM MODULE AND CENTRAL JUNCTION BOX. APPARENTLY THE VEHICLE WAS NOT PUT TOGETHER CORRECTLY AND THESE MODULES KEEP SHORTING OUT CAUSING MY VEHICLES PROBLEMS. I HAVE TO WONDER EVERYDAY WHETHER OR NOT MY VEHICLE IS GOING TO CATCH FIRE AND BURN UP. ON A DAILY BASIS I CAN SMELL SMOKE COMING FROM UNDER THE DASH ALMOST LIKE BURNING PLASTIC OR WIRING. NONE OF THE PROBLEMS HAVE BEEN ADDRESSED AND SEEM TO BE ESCALATING. TO ME THIS IS A SAFETY ISSUE. I WOULD HATE TO THINK THAT I WOULD BE TRAVELING WITH MY FAMILY AND THE CAR CATCH FIRE WHILE WE ARE DRIVING. THE ELECTRICAL SYSTEM NEEDS TO BE INVESTIGATED AND REPAIRED. NONE OF WHICH HAS BEEN DONE BY THE DEALER I PURCHASED THE VEHICLE FROM. I EVEN FILED A COMPLAINT WITH THE FORD MOTOR COMPANY AND RECEIVED NO REAL CONCERN.*AK

  17. Electrical system, Mar 17, 2005

    WHILE DRIVING APPROXIMATELY 60 MPH CONSUMER HEARD A LOUD POP COMING FROM THE ENGINE. TOOK VEHICLE TO DEALER FOR SERVICE, AND IT WAS DETERMINED THAT A SPARK PLUG BLEW OUT. *AK

  18. Electrical system, Mar 14, 2005, fire

    WHILE PARKED IN A WORK YARD VEHICLE CAUGHT ON FIRE. THE CAUSE HAS YET TO BE DETERMINED. *AK

  19. Electrical system, Feb 25, 2005

    IGNITION COILS HAD TO BE REPLACED 5 TIMES WITHIN THE LAST YEAR. WHEN TAKEN TO GET SERVICED, THEY COULD NOT DETERMINE THE PROBLEM. *NM

  20. Electrical system, Feb 3, 2005

    THE IGNITION COIL WENT OUT CONTINUOUSLY, WHICH CAUSED THE VEHICLE TO LOOSE POWER. THE DEALER HAS REPLACED THE IGNITION COIL FOUR TIMES AND THE VEHICLE IS BEING REPAIRED AGAIN FOR THE COIL. *JB

  21. Engine and engine cooling, Power train, Electrical system, Structure, Jan 25, 2005

    ELECTRICAL: AT 306 MILES THE SOLENOIDS HAD TO BE REPLACED. UPON SHUTTING THE VEHICLE OFF; THE DASH BOARD WOULD STILL ILLUMINATE. ALSO, UPON SHUTTING THE VEHICLE OFF IT WOULD CONTINUE TO RUN. THIS HAS HAPPENED A TOTAL OF FOUR TIMES. THE TRANSMISSION COMPLETELY FAILED WITH NO WARNING. THE CONSUMER TOOK THE VEHICLE TO THE DEALER, AND WAS TOLD THE WINDSHIELD HAD A LEAK WHICH CORRODED THE ELECTRICAL SYSTEM. THE ELECTRICAL PROBLEMS STARTED AT 44000 MILES. THE GASKET HAD TO BE REPLACED, AND THE HARNESS WIRING HAD TO BE REPLACED ALSO. UPON TRYING TO START THE VEHICLE AGAIN THE BATTERY WOULD BE COMPLETELY DEAD. PLEASE PROVIDE ANY FURTHER INFORMATION. *JB

  22. Steering, Electrical system, Other or unspecified, Jan 5, 2005

    (1) TRUCK'S BED SPREADING APART AND IGNITION/WIRING SHORTAGE (2) THE BED OF MY TRUCK HAS SPREAD APART FOR NO REASON AT ALL. I CANNOT EVEN SHUT MY TAILGATE. MY TRUCK'S BATTERY CONTINUES TO RUN DOWN. WHEN I TURN ON MY TRUCK, THE STARTER DOESN'T WANT TO STOP. A LIGHT DISPLAYS, "DOOR OPENED!" THE WINDSHIELD WIPERS STOPPED WORKING. THE MUSIC GOES ON AND OFF. (3) I TOOK MY TRUCK TO THE DEALER TO GET THE BED FIXED. THEY SET ME AN APPOINTMENT. I MADE ANOTHER TRIP OVER AN HOUR ONE WAY TO GET FIXED AND THEN THEY DIDN'T FIX. MY WARRANTY HAS JUST RECENTLY RAN OUT. I AM HAVING SEVERAL PROBLEMS AND DON'T KNOW WHAT IS THE MATTER. I HAVEN'T HAD NO LUCK WITH TALKING WITH A FORD MECHANIC. THE WIRES IN THE STEERING COLUMN LOOKS TOO TIGHT OR LOOSE. THERE IS A CONSTANT BUZZING SOUND. MY CLOCK AND MILEAGE READINGS ERASES. MY WINDOWS STOP WORKING. THIS ONLY HAPPENS WHEN I PLACE THE TRUCK IN DRIVE. MOST OF THE TIME EVERYTHING STARTS WORKING ONCE PLACED IN PARK. I ONLY HAVE CLOSE TO 70,000 MILES. THIS HAS BEEN GOING ON FOR MONTHS.*AK

  23. Electrical system, Dec 15, 2004

    VEHICLE BLEW OUT A SPARK PLUG, RESULTING IN FUEL GOING INTO THE CYLINDER UNBURNED. THEN IT WASHES DOWN, PASS THE RINGS INTO THE CRANK CASE, WHICH COULD CAUSE A FIRE OR AN EXPLOSION . PROVIDE FURTHER DETAILS. *AK

  24. Electrical system, Nov 22, 2004

    MY 2002 F150 SUPERCREW [XXX] IS GETTING THE 3RD IGNITION COIL REPLACED. 1ST TIME @ 26,000 MILES, 2ND @ 46,000 MILES, AND NOW @ 59,000. EACH TIME TOMBALL FORD HAS REPAIRED THE VEHICLE AND THE LAST TWO TIMES I HAVE HAD TO PAY FOR THE REPAIRS. I WOULD LIKE FORD TO RECALL THE IGNITION COIL ON THIS MODEL AND PAY FOR MY REPAIRS. *JB UPDATED 07/24/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

  25. Electrical system, Oct 28, 2004

    WHILE DRIVING VEHICLE STALLED. CONSUMER WAS UNABLE TO RESTART VEHICLE, AND HAD IT TOWED TO THE DEALER FOR INSPECTION. MECHANIC DETERMINED THAT THE BATTERY AN BATTERY CABLE NEEDED TO BE REPLACED. *AK