2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints: engine
294 reports, newest first. Show all
Engine, Feb 19, 2014
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 65-75 MPH, THE ENGINE WOULD HESITATE THEN SURGE FORWARD WHEN THE CONTACT WAS ATTEMPTING TO ACCELERATE. THE FAILURE WAS RECURRING. THE CONTACT TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC, WHO STATED THAT THE EGR SENSOR WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURE WAS NOT ALERTED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 58,730. THE VIN WAS NOT AVAILABLE. . ..UPDATED 03-12-14 *BF
Engine, Jan 29, 2014
A SPARK PLUG EJECTED FROM THE RIGHT SIDE HEAD OF THE ENGINE HEAD WHILE RUNNING DOWN THE HWY AT 60 MPH. THE HEAD MIGHT BE DAMAGED. I HAVEN'T HAD A CHANCE TO GET IT FIXED. BEEN A FORD TRUCK GUY ALL MY LIFE & I CAN'T BELIEVE FORD HASN'T ACCEPTED ANY RESPONSIBILITY OF ANY PORTION OR KIND FOR THIS. MY ESTIMATED EXPENSE TO REPAIR THIS IS $1,000 TO $3,000 DEPENDING ON ANY DAMAGE TO THE HEAD ETC.. I PAID $4200 FOR THE TRUCK IN APRIL OF 2013...IT IS IN VERY GOOD CONDITION & TO GOOD TO JUNK IN MY OPINION. BESIDES I CAN'T AFFORD TO BUY ANOTHER TRUCK SO I HAVE TO TRY TO FIX IT. THIS IS BEYOND DISAPPOINTING, IT IS A MAJOR BLOW TO THE BUDGET ETC. ETC. ETC...... *TR
Engine, Jan 27, 2014
ENGINE THREW A SPARK PLUG OUT OF THE HOLE, BROKE THE MOUNT FOR THE COIL PACK. THIS IS THE THIRD TIME I HAVE HAD THIS ISSUE. *TR
Engine, Dec 6, 2013
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE MADE A LOUD NOISE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THERE WAS A BLOWN SPARK PLUG THAT NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 170,000.
Engine, Nov 2, 2013
#4 SPARK PLUG BLEW OUT OF THE ENGINE. STRIPPING THE THREADS FROM THE BLOCK. *TR
Electrical system, Engine, Fuel/propulsion system, Oct 12, 2013
SPARK PLUG EJECTED WHILE DRIVING ON HIGH WAY. THIS IS THE SECOND TIME A PLUG HAS EJECTED. THE FIRST TIME THE TRUCK HAD 39000 MILES, ORIGINAL FACTORY TORQUED SPARK PLUGS. *TR
Engine, Oct 1, 2013
I WAS DRIVING ABOUT 60 MPH ON A COUNTY ROAD WHEN THE NUMBER 3 SPARK PLUG BLEW OUT OF THE CYLINDER HEAD. I WAS ABLE TO STOP SAFELY, BUT THE INCIDENT SCARED MY 5 YEAR OLD DAUGHTER. BECAUSE OF THE PLUG BLOWING OUT ME AND MY DAUGHTER WERE STUCK ON THE SIDE OF THE ROAD FOR ABOUT AN HOUR IN THE FLORIDA SUN WAITING ON SOMEONE TO COME AND GET US AND THE TRUCK. I CALLED AROUND AND SEVERAL REPAIR SHOPS STATED IT WOULD COST ME BETWEEN $700 AND A $1000. AFTER DOING EXTENSIVE RESEARCH ONLINE I DISCOVERED THIS IS A MAJOR PROBLEM FOR THE 5.4 TRITON ENGINE. I CALLED FORD AND THEY SAID THE REPAIR COST WOULD BE ON ME TO FIX. I FEEL THAT THERE NEEDS TO BE A RECALL BECAUSE OF THIS DEFECT IN THE CYLINDER HEAD. *TR
Engine, Sep 19, 2013
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT HE HEARD A LOUD BANGING NOISE COMING FROM UNDER THE HOOD. UPON INSPECTION, THE CONTACT DISCOVERED THAT THE SPARK PLUG HAD BECOME LOOSE AND HAD EJECTED FROM THE CYLINDER HEAD. THE VEHICLE WAS NOT TAKEN TO A DEALER. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 106,800. ...UPDATED 11-12-13 *BF ACCORDING TO THE INVOICE, THE #2 SPARK PLUG BLEW OUT OF THE HEAD. THE VEHICLE WAS REPAIRED. UPDATED 11/19/13
Electrical system, Engine, Aug 15, 2013
SPARK PLUG BLEW OUT OF ENGINE. THIS IS THE SECOND TIME IN A YEAR ON TWO DIFFERENT PLUGS. THESE ARE THE ORIGINAL PLUGS. *TR
Engine, Jul 26, 2013
AFTER STARTING ENGINE, SPARK PLUG #2 BLEW OUT OF CYLINDER HEAD. DAMAGING COIL WITH A LOAD EXPLOSION! *TR
Engine, Jul 22, 2013
OIL LEAKING PASSENGER SIDE REAR ON TO THE STARTER AND EXHAUST SYSTEM. *TR
Engine, Jul 14, 2013
SPARK PLUG EJECTION WHEN ACCELERATING FROM A STOP. THIS IS THE 3RD (THIRD) PLUG THAT HAS BLOWN OUT IN THE PAST YEAR. THIS IS THE FOURTH REPAIR DUE TO THE FIRST REPAIR USING A "REPAIR KIT" THAT THE LOCAL DEALERSHIP RECOMMENDED TO THE MECHANIC. THIS REPAIR KIT AND COIL PACK BECAME OVERHEATED AND BLEW OUR AFTER ABOUT 2 MONTHS OF RUN TIME. IT SOUNDS LIKE THE THIN ALUMINUM HEADS IS THE SOURCE OF THIS PROBLEM. IS THERE ANY RECALL OR CONCERNS FROM FORD ON THIS PROBLEM. I DO NOT THINK I AM ALONE WITH THIS SITUATION. *TR
Engine, Apr 23, 2013
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, HE HEARD A LOUD NOISE AS THE VEHICLE BEGAN TO SHAKE VIOLENTLY. THE VEHICLE WAS SHUT OFF AND RESTARTED HOWEVER, THE ENGINE ROARED ABNORMALLY LOUD AND EXHIBITED A REDUCTION IN ENGINE POWER. THE CONTACT FOUND A SPARK PLUG SITTING ON TOP OF THE ENGINE, WHICH APPEARED TO HAVE BEEN EJECTED FROM THE ENGINE. THE VEHICLE WAS NOT DIAGNOSED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT NO ASSISTANCE WOULD BE OFFERED. THE FAILURE AND CURRENT MILEAGE WAS 149,500.
Engine, Apr 22, 2013
WHILE DRIVING ON MO HWY 150, I HEARD A LOUD POPPING NOISE COMING FROM THE ENGINE COMPARTMENT. I IMMEDIATELY PULLED MY 2002 FORD F-150 KING RANCH 4WD, TO THE SIDE OF THE ROAD AND TURNED OFF THE MOTOR. UPON OPENING THE HOOD I DISCOVERED THE #3 ENGINE CYLINDER SPARKPLUG WAS GONE! AFTER TOWING THE VEHICLE HOME I CONTACTED MY FORD DEALER TO HAVE THE MOTOR FIXED. THE REPAIR BILL WAS $865.00. I WENT ON THE WWW AND DISCOVERED THAT THE FORD MOTORS ARE NOTORIOUS FOR THIS PROBLEM. FURTHER, IF THE PLUG WOULD HAVE STRUCK THE FUEL LINE JUST ABOVE, A FIRE MIGHT HAVE ENGULFED THE VEHICLE. I FEEL THE FORD MOTOR COMPANY SHOULD RECALL ALL THE VEHICLES WITH THIS 5.4 MOTOR AND REPLACE ALL PARTS EFFECTED BY THIS PROBLEM. *TR
Engine, Apr 16, 2013
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE SHOOK AND WOBBLED VIOLENTLY THEN FUEL SPEWED FROM THE ENGINE. THE FAILURE RECURRED NUMEROUS TIMES OVER THE COURSE OF FIVE YEARS. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE SPARK PLUG COILS WERE REPLACED. THE FAILURE RECURRED EACH TIME. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILEAGE 226,330.
Engine, Apr 3, 2013, fire
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT AFTER DRIVING AND PARKING THE VEHICLE FOR APPROXIMATELY 15 MINUTES, THE CONTACT FOUND THAT THE VEHICLE HAD CAUGHT ON FIRE. PRIOR TO THE INCIDENT THE CONTACT HAD NOTICED THAT THE ABS WARNING LIGHT WAS ILLUMINATED. THE POLICE AND FIRE DEPARTMENT WERE CONTACTED AND A REPORT WAS FILED. THE VEHICLE WAS LATER TOWED BUT WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS CONTACTED AND THEY ADVISED THEM THAT THERE WERE RECALLS ON THE VEHICLE THAT WERE NEVER SATISFIED, BUT THE CONTACT WAS UNSURE OF WHICH RECALLS WERE OPEN ON THE VEHICLE. THE FAILURE AND CURRENT MILEAGES WAS APPROXIMATELY 160,000. *TR
Engine, Mar 22, 2013
THE SPARK PLUG STRIPPED THE TREADING ON THE HEAD AN WAS EJECTED FROM THE ENGINE. *TR
Engine, Feb 21, 2013
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, HE HEARD A LOUD NOISE FROM UNDER THE HOOD. THE CONTACT THEN NOTICED GASOLINE SPRAYING OUT OF THE VEHICLE. AFTER FURTHER INSPECTION, HE NOTICED A SPARK PLUG HAD BLOWN OUT THE HEAD OF THE MOTOR. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT THE ALUMINUM IN THE BLOCK WAS NOT STRONG ENOUGH TO HOLD THE SPARK PLUG. THE HOLE WAS RE-THREADED AND A SLEEVE WAS PLACED INSIDE. AFTER THE CONTACT DROVE 50 MILES, THE FAILURE RECURRED. THE VEHICLE WAS TOWED TO A DIFFERENT MECHANIC WHERE THE CONTACT WAS AWAITING DIAGNOSIS. THE MANUFACTURER WAS NOTIFIED BUT OFFERED NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 137,000. UPDATED 4/26/13 *CN
Engine, Feb 15, 2013
WHILE DRIVING DOWN THE ROAD, SPARK PLUG BLEW OUT OF CYLINDER HEAD. ORIGINAL PLUGS IN ENGINE SO NOT A QUESTION OF IMPROPER TORQUE AS FORD CONTENDS. FORD EVEN HAS A NAME FOR THE ISSUE = "SPARK PLUG EJECTION". IMPROPER DESIGN CAUSED IMMEDIATE LOSS OF POWER IN TRAFFIC ON HIGHWAY DURING RUSH HOUR. HAD TO COAST TO SIDE OF ROAD. POTENTIAL FOR FIRE DUE TO UNBURNED FUEL VAPORS ESCAPING CYLINDER BORE INTO ENGINE COMPARTMENT WHICH NOW HAD SPARK COIL EXPOSED DUE TO FAILURE. *TR
Electrical system, Engine, Feb 15, 2013
MY 2002 FORD F150 XLT SUP CAB 4WD V8 HAS BEEN ACTING UP FOR A MONTH OR SO IT STARTED BY ACTING LIKE IT HAD A DEAD BATTERY BUT THAT WASN'T IT WE USED 2 NEW BATTERY'S IN IT SO THE LOCAL MECHANIC SHOP SHOWED US HOW TO REMOVE THE HOT POST HAVE THE TRUCK TURNED ON BUT NOT CRANKED AND WHEN YOU REPLACE THE HOT POST WATCH FOR THE RPM TO RACE TO THE HIGHEST THEN BACK DOWN TO 0 THEN CRANK IT THIS IS A TWO MAN JOB BY THE WAY AND IT WORKED THEN IT JUST STOPPED NEEDING TO BE DONE AND HAS BEEN RUNNING FINE I DROVE IT ON TUESDAY NO PROBLEMS AND TODAY FRIDAY SOMEONE CAME INSIDE AND TOLD ME THE TRUCK WAS CRANKING ON ITS OWN I HAD THE ONLY SET OF KEYS IN MY POCKET SO I THOUGHT IMPOSSIBLE WELL I WENT TO CHECK AND SURE ENOUGH IT WAS TRYING TO START ON ITS OWN I GOT INTO THE TRUCK AND TRIED TO CRANK IT BUT IT WOULDN'T START ON MY 3RD TRY IT TURNED OVER BUT SOUNDED LIKE THE STARTER WAS BANGING INTO SOMETHING AND NOW THAT I HAVE READ MULTIPLE CASES WHERE PEOPLES TRUCK HAS CAUGHT ON FIRE WHILE NO ONE WAS IN IT AND IT HAD NOT BEEN DRIVEN IN A FEW DAYS I WONDER IF THERE TRUCK HAD TRIED TO START ON ITS OWN AND THEY JUST DIDN'T KNOW IT IM GOING TO CALL FORD MOTOR COMPANY TOMORROW BUT THE PEOPLE WHOSE TRUCKS CAUGHT ON FIRE GOT NO HELP FROM THEM IM HOPING THEY WILL HELP ME BEFORE MY TRUCK CATCHES ON FIRE ITS UNDRIVEABLE AT THIS POINT BUT A FIRE WOULD NOT ONLY DESTROY ANY CHANCE OF FIXING IT BUT THE DAMAGE THE TRUCK COULD CAUSE TO OTHER THINGS OR PEOPLE AROUND IT WOULD BE IRREVERSIBLE HAS ANYONE ELSE HAD THERE TRUCK TO CRANK WITHOUT A PERSON OR KEY NEAR IT ? HERE'S HOPING FORD MOTOR COMPANY CARES ABOUT THERE CUSTOMERS. *TR
Engine, Feb 13, 2013
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, HE HEARD A LOUD POPPING SOUND AND THE VEHICLE DECELERATED. AFTER INSPECTION, HE NOTICED THAT THE SPARK PLUG EJECTED FROM THE CYLINDER HEAD, DAMAGING THE IGNITION COIL. THE FAILURE OCCURRED THREE TIMES. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED ON ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 110,000 AND THE CURRENT MILEAGE WAS 185,190.
Engine, Dec 4, 2012
WHILE DRIVING 60 MPH I HEARD A LOUD POP FOLLOWED BY DECELERATION AND ENGINE MISFIRE. EXAMINED ENGINE COMPARTMENT AND OBSERVED COMPRESSION AIR FROM #4 SPARK PLUG. OVERHEAD COIL BROKE OFF AND STILL ATTACHED TO #4 SPARK PLUG. GAS FUMES AND STILL SPARKING PLUG WAS A DISASTER WAITING TO HAPPEN SO I HAD THE TRUCK TOWED 150.00. AND 300.00 REPAIR TO RETHREAD CYLINDER HEAD. MECHANIC SAID IT WAS ORIGINAL SPARKPLUGS AND EXAMINED ALL REMAINING PLUGS. # 1 PLUG SEATING WAS DAMAGED UPON INSPECTION AND APPEARED THAT IT WAS ABOUT TO POP OUT ALSO. *TR
Engine, Nov 30, 2012
THE #3 PLUG ON THE PASSENGER SIDE TOWARDS THE REAR BLEW OUT OF THE ENGINE. THE ENGINE HAS NEVER HAD THE PLUGS REPLACED. I PURCHASED THE TRUCK NEW FROM FORD IN APRIL 2002. THE TRUCK HAS THE FORD 5.4 TRITON. THE PLUG HAS ALL OF ITS THREADS THE HEAD HAS NO THREADS. THE COIL WAS ALSO DAMAGED WHEN THE PLUG BLEW OUT OF THE HEAD. *TR
Engine, Fuel/propulsion system, Sep 8, 2012
A SPARK PLUG WORKED LOOSE FROM THE HEAD AND BLEW OUT CAUSING DAMAGE TO THE HEAD AND THE IGNITION COIL. ALL 8 PLUGS HAD TO BE REPLACED, TWO DAMAGED SPARK PLUG HOLES REPAIRED AND TWO IGNITION COILS REPLACED. *TR
Engine, Jul 30, 2012
EXHAUST CLAMP THAT HOLDS EXHAUST DAMPER OR COUNTER WEIGHT FELL OFF ( BECAUSE OF RUSTED EXHAUST CLAMP ) WHILE DRIVING AT 50 MILES PER HOUR. ITS QUITE HEAVY AND WAS BOUNCING ON ROAD BEHIND ME ALMOST HITTING MOTORCYCLE FOLLOWING ME. I FOUND MY EXHAUST DAMPER ON SIDE OF ROAD, IF NEEDED FOR INVESTIGATION. *TR