2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints: engine and engine cooling
215 reports, newest first. Show all
Engine and engine cooling, Jun 16, 2011
I WAS DRIVING HOME FROM WORK DOING ABOUT 35MPH AND A LARGE AND LOUD POP FOLLOWED BY REPEATED QUIETER POPPING SOUND UNTIL I SHUT THE ENGINE OFF. I LOOKED UNDER THE HOOD AND CONFIRMED MY SUSPICION. A SPARK PLUG EJECTED FROM THE #3 CYLINDER. I HAD TO HELICOIL THE HEAD TO FIX IT, OTHERWISE THE DEALERSHIP WANTED $1800 TO REPLACE THE HEAD. 2 MONTHS LATER DRIVING TOO WORK THE #2 CYLINDER EJECTED ITS SPARKPLUG. SAME FIX. I'M TO WORRIED TO DRIVE THE TRUCK AT THIS POINT AND HAVEN'T DRIVEN IT SINCE. *TR
Engine and engine cooling, Jun 1, 2011
2002 FORD F-150 WITH A 5.4L TRITON V8. THE #7 SPARK PLUG BLEW OUT OF THE PORT AND BROKE THE COIL. THAT LEFT FUEL VAPORS FROM THE PISTON TO BE EXPOSED TO THE DAMAGED IGNITION COIL THAT WAS ARCING AND COULD OF CAUGHT FIRE WITH MY KIDS IN THE TRUCK. IF YOU LOOK ONLINE THERE ARE THOUSANDS OF COMPLAINTS FROM F150 OWNERS. THIS NEEDS TO BE ADDRESSED AND A RECALL FROM FORD NEEDS TO BE ISSUED. *TR
Engine and engine cooling, Electrical system, May 31, 2011
2002 FORD F-150, 4.6 TRITON ENGINE KEEPS BLOWING THE SPARK PLUGS OUT OF THE HEADS. *TR
Engine and engine cooling, May 20, 2011
TL*THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 50 MPH HE HEARD A LOUD BANGING NOISE BEFORE THE VEHICLE STALLED. THE VEHICLE COASTED TO A STOP AND THE CONTACT NOTICED THE SPARK PLUGS HAD FRACTURED FROM THE ENGINE. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THIS WAS A KNOWN FAILURE. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE MANUFACTURER WAS NOTIFIED AND ALSO ACKNOWLEDGED THIS WAS A KNOWN FAILURE; HOWEVER, THE MANUFACTURER OFFERED NO ASSISTANCE. THE FAILURE AND CURRENT MILEAGES WERE 65,000. THE VIN WAS UNAVAILABLE.
Engine and engine cooling, Apr 25, 2011
I AM ONE OF THE PEOPLE WHO HAVE HAD THE ORIGINAL FACTORY SPARK PLUG EJECT FROM THE ENGINE, WHICH INDICATES THERE IS A DEFECT WITH THE ENGINE & CYLINDER HEAD DESIGN. WHERE I WORK, FOUR OF US HAVE THE SAME YEAR TRUCK, THREE OF US HAD THE SAME SPARK PLUG EJECT PROBLEM! THE FOURTH GUY ONLY HAS 40,000 MILES ON HIS TRUCK, SO WERE ALL WAITING FOR IT TO HAPPEN TO HIM! JUST ANOTHER OF FORDS BETTER IDEAS-I DON'T THINK SO
Engine and engine cooling, Mar 18, 2011
I HAVE A FORD F-150 THAT HAS A TRITON V-8 MOTOR. IT HAS 110,000 MILES. I HAVE HAD THE TRUCK FOR 3 YEARS AND PURCHASED IT WITH A 5 YEAR LOAN AGREEMENT. I WAS DRIVING AND THE SPARK PLUG BLEWOUT OF THE MOTOR. APPARENTLY THIS IS A COMMON PROBLEM,SO COMMON THAT THEY HAVE A KIT THATS A QWIK FIX. EVIDENTLY A PREVIOUS OWNER HAD THIS PROBLEM AND PUT THE KIT ON THERE GOT RID OF THE CAR AND IT WAS SOLD TO ME BY TOWN TOYOTA IN ROXBURY, NEW JERSEY. IT BLOWS MY MIND THAT I BOUGHT IT WITH 65,000 MILES AND IT ALREDY HAD A MAJOR PROBLEM NOT ONLY ONCE WITH A PREVIOUS OWNER BUT ALSO HAPPENED TO ME. NOW THE ONLY FIX IS TO REPLACE THE HEAD OF THE MOTOR OR EVEN REPLACING THE ENTIRE MOTOR.I HAVE COME INTO HARD TIMES WITH BEING LAID OFF FROM WORK AND HAVING NO MEANS TO PAY FOR IT OR EVEN GETTING ANYWHERE TO FIND WORK. I AM GETTING PRICE QUOTES RANGING FROM 3000 TO 8000 DOLLARS. ITS UNBELIEVABLE TO ME THERES NO RECALL OR COMPENSATION. IM STUCK WITH A VEHICLE THAT I NOT ONLY HAVE TO PAY FOR BUT CANT EVEN DRIVE. SOMETHING NEEDS TO BE DONE. MY E-MAIL IS [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Engine and engine cooling, Mar 4, 2011
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STARTED THE VEHICLE AND THERE WAS AN ABNORMAL EXPLOSION FROM UNDER THE FRONT HOOD. THE VEHICLE WAS SHUT OFF AND TOWED TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT ONE OF THE SPARK PLUGS HAD BLEW OUT AND DETACHED FROM THE ENGINE. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 78,000. THE VIN WAS UNAVAILABLE.
Engine and engine cooling, Jan 12, 2011
SPARK PLUG BLEW OUT OF ENGINE WHILE DRIVING. *TR
Engine and engine cooling, Nov 23, 2010
MY 2002 FORD F150 WITH A 5.4 L TRITON V8 ENGINE SPIT OUT A SPARK PLUG FOR NO APPARENT REASON. MY F150 HAS 117,000 MILES ON IT AND HAS HAD NO MECHANICAL PROBLEMS OVER IT'S LIFE. IT IS SERVICED REGULARLY AND IS USED FOR ROUTINE DRIVING. I HAPPENED TO BE 30 MILES FROM HOME WHEN I HEARD A LOUD TAPPING COMING FROM THE ENGINE COMPARTMENT. KNOWING A LITTLE ABOUT ENGINES I CHECKED TO SEE WHAT HAD HAPPENED AND NOTICED THAT THE SPARK PLUG HAD BEEN PUSHED OUT OF THE CYLINDER HEAD, CAUSING THE COMPRESSION TO CAUSE IT AND THE COIL PACK TO CONTINUALLY STRIKE THE FUEL RAIL. FORTUNATELY I KNEW A MECHANIC IN THE AREA 1/4 MILE FROM MY LOCATION AND SLOWLY DROVE TO HIS SHOP. HE SAID THAT IT WAS A COMMON PROBLEM WITH FORD 4.6, 5.4 AND 6.8 TRITON ENGINES. HE ADDED THAT THE ALUMINUM USED FOR THE HEADS WAS TOO SOFT CAUSING THE SPARK PLUGS TO SPIT OUT. THERE WAS NO WAY OF PREVENTING THIS FROM HAPPENING OR PREDICTING WHEN IT WOULD HAPPEN. THE HOLE FOR THIS SPARK PLUG HAD ALL THE TREADS BLOWN OUT WHEN THE PLUG CAME OUT SO I HAD TO LEAVE MY TRUCK AT THE GARAGE FOR REPAIR. THE REPAIR CONSISTED OF HAVING TO PUT A STEEL THREADED INSERT INTO THE HEAD IN ORDER TO SECURE THE NEW SPARK PLUG / COIL PACK. THE MECHANIC STATED THAT I SHOULD DEFINITELY NOT DRIVE IT SINCE IT COULD CAUSE A FIRE. I COULD SMELL THE GAS FUMES FROM THE ENGINE COMPARTMENT AND FULLY BELIEVE THIS TO BE A GOOD POSSIBILITY. I CAN ONLY IMAGINE IF SOMEONE WAS UNFAMILIAR WITH ENGINES AND CONTINUED TO DRIVE WITH THIS CONDITION WITH THE POSSIBLE RESULT OF A FIRE IN THE VEHICLE WHILE THEIR FAMILY IS ABOARD. I THINK FORD NEEDS TO DO A RECALL ON THESE ENGINES TO HAVE THEM REPAIRED IN A SAFE FASHION TO PREVENT A TRAGEDY OF A FIRE WHILE IN OPERATION. UPON A GOOGLE SEARCH OF THIS TOPIC IT LOOKS AS THOUGH THERE ARE A MULTITUDE OF THE SAME TYPE OF INCIDENTS WITH THESE ENGINES. THANK YOU FOR YOUR CONSIDERATION. *TR
Engine and engine cooling, Nov 8, 2010
IN APRIL OF 2010 MY F-150 TRUCK "SPIT" A SPARK PLUG WHILE TRAVELING AT FREEWAY SPEED. THIS WAS A DANGEROUS SITUATION SINCE IT WAS DURING RUSH HOUR AND MANY 18 WHEEL TRUCKS WERE TRAVELING DOWN THE I-5 AT THE TIME AND WERE RELUCTANT TO ALLOW A CAR TO PULL OVER. I HAD THE TRUCK FIXED AT A AAA APPROVED REPAIR STATION WHICH REMOVED THE REMAINING SPARK PLUG, RETAPPED THE BLOCK, INSTALLED AN INSERT AND NEW PLUG. THEN, THE SAME THING HAPPENED AGAIN IN OCTOBER OF 2010 TO A DIFFERENT PLUG. AGAIN I HAD THE TRUCK REPAIRED IN THE SAME MANNER. THE RISK OF FIRE AND COLLISION WAS DIRECTLY CAUSED BY THE FAILURE OF THESE SPARK PLUGS. *TR
Engine and engine cooling, Oct 22, 2010
FORD F150 2002 WAS HAVING WHAT WE THOUGHT WAS A WHEEL BALANCE ISSUE. DAY BEFORE SOUNDED LIKE LIFTERS WE NEEDING ADJUSTMENT (TAPPING) THAT SEEMED TO GET BETTER AS IT DROVE. WAS TURNING ONTO A HIGHWAY TYPE ROAD, ENGINE MADE A BANG THAT SOUNDED LIKE IT THREW A ROD, FOLLOWED BY LOUD POPS. THERE WAS NO SMOKE OR OIL. IMMEDIATELY PULLED OVER AND CUT THE ENGINE. HAD TO TOW TRUCK TO DEALER ($90). FORD DEALER IDENTIFIED BLOWN SPARK PLUG #3, AND USED A KIT TO INSTALL HELICOIL TO ALLOW REPLACEMENT SPARK PLUG. THEY SAID INDUCTION CLEANING WAS ALSO NECESSARY DUE TO THE NON-FIRING CYL, PLUS ALL NEW PLUGS. REPAIR COST $950. LOST USE OF TRUCK FOR TWO DAYS, AND THEN FOUND OUT THIS IS A KNOWN ISSUE WITHOUT A RECALL; AND IT COULD HAPPEN AT ANY TIME ON OTHER SPARK PLUGS. SPARK PLUGS ORIGINAL TO VEHICLE AND NORMAL MAINTENANCE WAS CONDUCTED ON THE TRUCK. WAS ADVISED I COULD HAVE DONE NOTHING DIFFERENT TO PREVENT THIS FROM HAPPENING.. SHOCKED AND APPALLED TO READ OF THOUSANDS OF SIMILAR OCCURRENCE, AND FORD EVEN HAS A KIT TO REPAIR THEIR MANUFACTURING DEFECT. *TR
Engine and engine cooling, Oct 19, 2010
I OWN A 2002 FORD F150 WITH A 5.4 TRITON ENGINE. I JUST HAD AN ISSUE WITH A SPARK PLUG COMING OUT OF THE HEAD. I HAVE READ MANY REPORTS OF PEOPLE HAVING THIS SAME ISSUE WITH NEW FACTORY PLUGS AND REPLACEMENT PLUGS. THIS SEEMS TO BE A DESIGN FLAW THAT FORD HAS YET TO ADMIT IS A DESIGN FLAW. THIS ISSUES CAN RESULT IN A FIRE LUCKILY IT DID NOT HAPPEN WITH MINE. I WORK AT A SALVAGE YARD AND THIS IS ONE OF THE COMMON THINGS WE SEE HAPPEN TO THESE MOTORS. I THOUGHT I HAD ONE THAT WAS NOT PART OF THE ISSUE BUT I GUESS NOT. NOW I WILL HAVE THE COST OF A TOW CALL AND WHAT EVER IT WILL COST TO FIX IT AND FROM WHAT I HAVE SEEN SO FAR AROUND $500-1500 IF HEADS ARE NOT CHANGED. IF HEADS ARE CHANGED THEN IT COULD BE ALOT MORE. *TR
Engine and engine cooling, Oct 7, 2010
TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING APPROXIMATELY 60 MPH, THE CONTACT HEARD A LOUD RATTLING NOISE FROM THE ENGINE AREA. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP WHERE THE CONTACT WAS INFORMED THAT ONE OF THE SPARK PLUGS HAD BLOWN OUT. THE VEHICLE WAS BEING REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 110,000.
Engine and engine cooling, Oct 4, 2010
BLOW SPARK PLUG ON A 2002 FORD F-150 5.4 PICKUP. *TR
Engine and engine cooling, Oct 3, 2010
EVENTS LEADING UP TO THE FAILURE WOULD HAVE TO BE...EVERYDAY DRIVING.... THE FAILURE - FOR THE THIRD TIME NOW, A SPARK PLUG EJECTED FROM THE CYLINDER HEAD. CONSEQUENCES - $800 FORD DEALERSHIP PARTS/LABOR, PLUS 2 TOW TRUCK SERVICES. NEW PLUG, INSERT, AND COIL. *TR
Engine and engine cooling, Sep 28, 2010
ON SEPTEMBER 28TH 2010 I WAS DRIVING FROM INDIANAPOLIS, IN TO LOUISVILLE, KY ON A VERY BUSY I-65 INTERSTATE. AT APPROXIMATELY 4PM I HEARD A VERY LOUD POP AND LOST ALL POWER. I COULD HEAR A VERY LOUD BANGING NOISE AND AT FIRST I THOUGHT I BLEW A TIRE. I IMMEDIATELY TRIED TO GET FROM THE FAST LANE TO THE EMERGENCY LANE BUT WITH AS MANY CARS ON THE ROAD THIS WAS DIFFICULT. I FINALLY MADE IT TO THE EMERGENCY LANE AND TURNED MY FLASHERS ON. WHEN I GOT OUT OF MY VEHICLE I CHECKED FOR A FLAT TIRE BUT THAT WAS NOT THE ISSUE. I RESTARTED THE TRUCK AND LIFTED THE HOOD OF MY ENGINE. I NOTICED THAT ONE OF MY COIL POWER PACKS WAS AT A WEIRD ANGLE. WHEN I WENT TO CHECK IF IT WAS STILL ATTACHED THE COMPRESSION OF MY NUMBER 2 CYLINDER BLEW THE SPARK PLUG THE REST OF THE WAY OUT OF THE ENGINE AND HIT MY HOOD VERY NARROWLY MISSING MY HEAD. THE COIL WAS ALSO DESTROYED BY THE FORCE OF THE SPARK PLUG COMING OUT OF THE CYLINDER. MY TRUCK IS A 2002 FORD F-150 WITH LESS THAN 100K MILES. THIS IS A VERY DANGEROUS ISSUE THAT NEEDS TO BE CORRECTED. *TR
Engine and engine cooling, Fuel system, Gasoline, Sep 5, 2010
I WAS DRIVING IN THE URBAN STREET AND I SUDDENLY HEAR A NOISE COMING FROM THE ENGINE COMPARTMENT, LIKE SOMETHING IS LEAKING FROM THE ENGINE. SO I HAD IT TOWED TO MY HOUSE WHICH IS AROUND 2 KMS AWAY. WE DISCOVERED THAT ONE OF THE SPARK PLUG JUST PULL OUT OF THE ENGINE AND IT WAS THE ONE THAT WAS MAKING THE NOICE AND NO POWER. I BROUGHT IT TO MY FRIEND WHJO IS A MECHANIC AND HE DISCOVERED THAT THE TREAD IS DAMAGED AND HE CANNOT INSERT THE PLUG ANYMORE. I BOUGHT IT USED ON MARCH 2008. *TR
Engine and engine cooling, Aug 25, 2010
TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING APPROXIMATELY 3 MPH, THE VEHICLE EXHIBITED A LOUD POP FROM THE ENGINE AS THE VEHICLE BEGAN TO LOSE POWER. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE HE WAS INFORMED THAT A SPARK PLUG FRACTURED FROM THE ENGINE AND TORE AN ENGINE COIL. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 95,800.
Engine and engine cooling, Aug 23, 2010
2002 F-150 FORD 4.6 V-8 SPARK PLUG EJECTION. FIRST TIME HAPPENED ON JUNE 20 2008 IN THE NUMBER 3 CYLINDER TRUCK SHOWING 160,000 KMS. I REMOVED THE HEAD SENT IT TO MACHINE SHOP TO BE REPAIRED. 11 MONTHS LATER(182000) THE HELI-COIL THAT WAS INSTALLED CAME OUT WITH THE SPARK PLUG. REMOVED THE HEAD AND INSTALLED REMAN HEAD (ON RIGHT SIDE) DURING THE SPRING OF 2010 I STARTED TO LOOSE COMPRESSION ON ALL CYLINDERS, RANGING FROM 0-90 LBS AND THE BEST CYLINDER AT 120 LBS) BROUGHT IT TO A FORD DEALER, AND RESULTS SHOWED LEAKING WAS AROUND SPARK PLUGS. FORD DECLARED I NEED A NEW ENGINE. I AM LUCKY ENOUGH TO BE ABLE TO DO MY OWN REPAIRS. I PURCHASED A USED ENGINE FROM A WRECKER AND INSTALLED @ 190000KMS IN JULY 2010. I HAVE SPENT OVER $4000.00 ON THIS PROBLEM, AND I AM NOT DUMB ENOUGH TO CHANGE SPARK PLUGS WHEN THE ENGINE IS HOT, I USE ANTI-SEIZE WHEN INSTALLING, AND TORQUE AS FORD RECOMMENDS! FORD NEEDS TO FESS UP TO THIS ISSUE AND OFFER SOME SORT OF RECALL PROGRAM. I'M SURE THAT MY REPAIR BILLS WOULD HAVE BEEN DOUBLE IF I HAD TO PAY FOR LABOR. *TR
Engine and engine cooling, Aug 20, 2010
STARTING FROM A STOPLIGHT, I HEARD A SUDDEN POP AND SMELLED GAS. LOUD CLICKING OR POPPING NOISE CAUSED ME TO TURN AROUND AND HEAD STRAIGHT TO THE DEALER. THEY SAID A SPARK PLUG BLEW OUT, DAMAGING THE COIL. INITIAL ESTIMATE OF $500 GREW TO $3600 AS THEY SAID THEN THAT THE HEAD WOULD NEED TO BE REPLACED DUE TO DAMAGE THERE AS WELL. RESEARCHING THIS PROBLEM, IT APPEARS THAT THERE ARE QUITE A FEW (MANY MANY MANY) FORD OWNERS WITH THIS PROBLEM! WHY IS THERE NO RECALL? IMMEDIATE SAFETY OR NOT, THIS IS AN OBVIOUS DEFECT. *TR
Engine and engine cooling, Aug 3, 2010
I HAVE A 2002 F-150 HARLEY-DAVIDSON EDITION SUPERCREW PICK UP TRUCK AND JUST HAD MY NUMBER 3 SPARK PLUG BLOWN OUT IT DESTROYED THE COIL PACK THE PLUG AND BOOT THE VEHICLE HAS 121,556 MILES. *TR
Engine and engine cooling, Aug 3, 2010
2002 FORD F150 5.4L ENGINE PLUG POPPED OUT BROKE COIL. *TR
Engine and engine cooling, Power train, Electrical system, Aug 2, 2010
I WAS FOLLOWING THE FORD RULES FOR WHEN TO REPLACE SPARK PLUGS AT 100,000 MILES. I HAVE 99,860 MILES ON MY 2002 FORD F150 XLT 4.6L TRITON V8 MOTOR. I WAS DRIVING HOME FROM GETTING THE NEW PLUGS FROM THE AUTO STORE TO REPLACE WHEN I HEARD WHAT SOUNDED LIKE A GUN GOING OFF. ONE OF THE SPARK PLUGS FIRED OUT OF ITS LOCATION RIPPING OFF THE COIL PACK HITTING MY FAN BLADE ON THE TRUCK. THIS IS VERY DANGEROUS BECAUSE AS I HAVE BEEN READING. THE FUEL COULD HAVE BEEN IGNITED BY THE COIL PACK CAUSING A FIRE OR WORSE. WHAT IS BEING DONE ABOUT THIS DEFECT AND WHY HAS THEIR NOT BEEN A RECALL ON THE FORD MOTORS? *TR
Engine and engine cooling, Jul 26, 2010
TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE TRAVELING AT 25 MPH, THERE WAS AN UNUSUAL POP FROM THE FRONT END OF THE VEHICLE. IMMEDIATELY, THERE WAS AN ABNORMAL AIR PRESSURE RELEASE SOUND. THE DEALER ADVISED THAT THE ENGINE HEAD WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THERE WERE NO PRIOR WARNINGS OF THE FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 106,000.
Engine and engine cooling, Jun 25, 2010
I HAVE HAD TWO SPARKPLUGS EJECTED FROM MY TRUCK MOTOR. I HAVE A FORD TRUCK. IT HAS HAPPENED TWICE IN TWO YEARS WITH PLUGS THAT WERE IN IT WHEN I BOUGHT IT NEW FROM A FORD DEALER, WITH FORD CERTIFIED MECHANICS. 2 OUT OF 8 IS A 25 % FAILURE RATE. *TR