2002 Ford F-150

Problems, recalls and owner-reported issues

Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 955

Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.

Primary concernEngine and engine cooling215 reports · 23% of complaints
Owner complaints955Filed with NHTSA
Recall relationship10 safety recallsNHTSA campaign records

What owners report most often

  1. Engine and engine cooling215
  2. Electrical system112
  3. Vehicle speed control95
  4. Power train85
  5. Engine79
  6. Fuel system75
  7. Gasoline70
  8. Structure58

Recalls and investigations

  1. Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011

    FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

    AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21

    Campaign 11V385000 on NHTSA.gov

  2. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  3. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  4. Exterior lighting, headlightsAug 11, 2008

    K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.

    Campaign 08E050000 on NHTSA.gov

  5. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  6. Exterior lighting, headlightsAug 1, 2006

    CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.

    Campaign 06E067000 on NHTSA.gov

  7. Exterior lightingJul 17, 2006

    CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.

    Campaign 06E065000 on NHTSA.gov

  8. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  9. Exterior lighting, headlightsJun 12, 2006

    CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

    Campaign 06E052000 on NHTSA.gov

  10. Vehicle speed controlSep 7, 2005

    ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.

    A FIRE AT THE SWITCH COULD OCCUR.

    BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)

    Campaign 05V388000 on NHTSA.gov

Representative owner complaints: gasoline

70 reports, newest first. Show all

  1. Fuel system, Gasoline, Mar 10, 2011

    THE FUEL TANK DROPPED DOWN FROM MY TRUCK AS I DROVE. I STOPPED IN THE MIDDLE OF THE STREET, PUT MY HAZARD LIGHTS ON AND GOT OUT TO SEE WHAT HAD HAPPENED. I DIDN'T KNOW WHAT IT WAS, IT LOOKED LIKE MAYBE THE END OF THE EXHAUST SYSTEM, THERE WAS NO LIQUID AND NO SMELL. I CALLED FOR HELP AND SLOWLY PULLED MY CAR OVER AT THE NEAREST SIDE STREET. WHEN I GOT OUT, GASOLINE WAS POURING OUT AND I COULD THEN TELL THAT IT WAS INDEED THE FUEL TANK THAT WAS HANGING FROM THE UNDERBODY OF THE TRUCK. THE FIRE DEPARTMENT HAD TO BE CALLED AND I HAVE TO PAY FOR THE CLEAN UP OF THE FUEL. THE TRUCK WAS TOWED TO A REPAIR SHOP AND THEY SAID THE STRAPS THAT HOLD THE TANK UP RUSTED OUT AND FAILED. TOTAL REPAIR COST WILL BE AROUND $1500.

  2. Fuel system, Gasoline, Feb 5, 2011

    FUEL TANK STRAPS RUSTED AND BROKEN CAUSING TANK TO ALMOST FALL OUT

  3. Fuel system, Gasoline, Dec 27, 2010

    TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING APPROXIMATELY 50 MPH, THE FUEL TANK FELL OFF OF THE VEHICLE AND STARTED SPARKING. THE MANUFACTURER WAS CONTACTED WHO STATED THE FAILURE COULD HAVE BEEN THE BANDS THAT HOLD THE GAS TANK WERE RUSTED AND THE PROBLEM HAD BEEN REPORTED BEFORE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 143,000.

  4. Service brakes, Hydraulic, Fuel system, Gasoline, Sep 28, 2010

    THE REAR FUEL TANK STRAP ON MY 2002 FORD F 150 RUSTED THROUGH CAUSING THE TANK TO COME LOOSE. THE RUST WAS SO BAD THAT THERE WAS ALSO A SMALL HOLE IN THE FUEL TANK. I HAVE TAKEN THE TRUCK IN FOR REPAIRS AND AFTER THE TANK WAS REMOVED IT WAS DISCOVERED THAT THE BRAKE LINES ABOVE THE TANK WERE ALSO RUSTED WITH ONE STARTING TO LEAK. *TR

  5. Fuel system, Gasoline, Sep 15, 2010

    TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE ANOTHER DRIVER WAS DRIVING APPROXIMATELY 20 MPH, BOTH STRAPS ON THE FUEL TANK FELL OFF AND THE TANK DROPPED DOWN ON THE GROUND. ANOTHER DRIVER ALERTED HER TO THE FAILURE. THE VEHICLE WAS TOWED TO A REPAIR SHOP. THE CONTACT CALLED THE DEALERSHIP WHO REFERRED HIM TO THE MANUFACTURER WHO ASSIGNED HIM A CASE NUMBER. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 241,000.

  6. Fuel system, Gasoline, Sep 15, 2010

    GAS TANK LEAK AT STRAP HOLDING TANK IN PLACE. 2002 FORD F-150 4X4 4.6 LITER. AT THIS TIME I CAN NOT FILL THE VEHICLES TANK TO FULL. THE PROBLEM WILL ONLY GET WORSE WITH TIME. AT THIS TIME THE VEHICLE IS ONLY FILLED TO 1/2 FULL. *TR

  7. Engine and engine cooling, Fuel system, Gasoline, Sep 5, 2010

    I WAS DRIVING IN THE URBAN STREET AND I SUDDENLY HEAR A NOISE COMING FROM THE ENGINE COMPARTMENT, LIKE SOMETHING IS LEAKING FROM THE ENGINE. SO I HAD IT TOWED TO MY HOUSE WHICH IS AROUND 2 KMS AWAY. WE DISCOVERED THAT ONE OF THE SPARK PLUG JUST PULL OUT OF THE ENGINE AND IT WAS THE ONE THAT WAS MAKING THE NOICE AND NO POWER. I BROUGHT IT TO MY FRIEND WHJO IS A MECHANIC AND HE DISCOVERED THAT THE TREAD IS DAMAGED AND HE CANNOT INSERT THE PLUG ANYMORE. I BOUGHT IT USED ON MARCH 2008. *TR

  8. Engine and engine cooling, Fuel system, Gasoline, Apr 21, 2010

    ON APRIL 17, I NOTICED A WHISTLING SOUND COMING FROM THE ENGINE, BUT COULD NOT FIND THE SOURCE OF THE SOUND, AND THOUGHT IT WAS A VACUUM LINE LEAK. I STARTED THE TRUCK ON THE MORNING OF APRIL 14 AND I HEARD A LOUD POPPING SOUND FOLLOWED BY A SMALL BLACK CLOUD, UPON EXAMINING UNDER THE HOOD, I FOUND THE #3 SPARK PLUG ON THE PASSENGER SIDE HAD BLOWN OUT OF THE HOLE AND THE COIL HAD BEEN BLOWN OFF WITH IT, BREAKING THE PLASTIC THAT HAD A STEEL INSERT THAT WAS SCREWED DOWN TO THE BLOCK. I TRIED TO REPLACE THE SPARK PLUG, BUT COULD NOT GET IT STARTED IN TO THE THREADS ON THE HEAD. I FOUND OUT THAT O'REILY'S SELLS A CYLINDER HEAD REPAIR KIT # 42025 SPECIFICALLY FOR THIS PROBLEM, IT HAD A INSERT THAT YOU SCREWED INTO THE HEAD AND IT WAS THREADED ON THE INSIDE TO ACCEPT A EXTENDED LENGTH SPARK PLUG THAT WAS INCLUDED IN THE KIT, I TRIED THIS KIT @ $64 DOLLARS PLUS THE NEW COIL @ $43, UPON COMPLETING THE WORK WITH THE KIT AND THE NEW COIL INSTALLED, I STARTED THE TRUCK AND STILL HAD THE SAME WHISTLING PROBLEM AND WAS LOSING COMPRESSION, I CONTACTED A LOCAL MECHANIC, AND FOUND OUT FROM HIM THAT THIS IS A VERY COMMON PROBLEM AND HE SEE THIS SAME PROBLEM ONCE EVERY TWO WEEKS OR SO, I TOOK THE TRUCK TO HIM AND HE WORKED ON IT FOR APPROX. 6 HOURS AND HAS THE PROBLEM FIXED, HOWEVER, HE SAID HE COULDN'T PROMISE THAT THIS IS NOT GOING TO HAPPEN AGAIN, TO THE SAME PLUG OR OTHERS. IF FORD KNOWS THERE IS A PROBLEM WHY WON'T ANYBODY MAKE THEM FIX IT AND MAKE IT RIGHT FOR THE LITTLE GUY (CONSUMERS?) *TR

  9. Fuel system, Gasoline, Feb 26, 2010, fire

    2002 FORD F-150.THE CONSUMER RECEIVED NOTICE IN THE MAIL ABOUT RISK OF FIRE IN SOME VEHICLES. *DT THE CONSUMER STATED HER VEHICLE CAUGHT ON FIRE A FEW YEARS AGO. *JB

  10. Fuel system, Gasoline, Sep 8, 2009

    TRUCK STOPPED AND IDLING AT STOP SIGN FOLLOWED BY LOUD BANG AND THUMPING NOISE. SHUT OFF TRUCK, AND LOOKED UNDER HOOD TO FIND SPARK PLUG HAD BLOWN OUT OF CYLINDER HEAD ALONG WITH COIL. THE SMELL OF FUEL WAS EVIDENT FROM THE OPEN HOLE IN THE CYLINDER HEAD. LUCKY THERE WAS NO FIRE WHEN THE PLUG WAS DISCHARGED. FORD WILL NOT DO ANYTHING TO REMEDY THE PROBLEM EVEN THOUGH THIS IS VERY COMMON IN THESE VEHICLES EVEN WITH THE ORIGINAL SPARK PLUGS. I WAS TOLD THAT THIS WAS MY MISTAKE FOR OVERTIGHTENING THE PLUGS. I HAVE NEVER CHANGED THE PLUGS NOR DOES FORD RECOMMEND THIS UNTIL 100,000 MILES. I BELIEVE THAT THE ISSUE IS WIDESPREAD ENOUGH TO WARRANT A RECALL, BUT THIS HAS NOT HAPPENED YET. AVERAGE PEOPLE CANNOT AFFORD THE $1,000 - $3,500 REPAIR THAT IS NECESSARY TO FIX THIS PROBLEM NOR SHOULD THEY BE REQUIRED TO WHEN IT IS A PROBLEM THAT FORD HAS KNOWN ABOUT AND REFUSED TO FIX. FORD IS PROVIDING AN INFERIOR PRODUCT AND WILL NOT TAKE RESPONSIBILITY FOR IT. *TR

  11. Engine and engine cooling, Fuel system, Gasoline, Jul 15, 2009

    I OWN A 2002 FORD F150 WITH THE TRITON 5.4L V-8. I HAVE HAD SPARK PLUGS EJECT FROM 3 DIFFERENT CYLINDERS NOW AND FORD CLAIMS IT IS NOT A RECALL ISSUE. THIS PROBLEM HAS BEEN NOTED ON MANY OF THE FORD VEHICLES WITH THE TRITON 5.4 V-8. WHEN THE SPARK PLUG IS EJECTED FUEL VAPOR CAN LEAK INTO THE ENGINE COMPARTMENT AND POSSIBLY CAUSE A FIRE. I HAVE NOT HAD THAT PROBLEM BUT I AM FRUSTRATED WITH FORD'S UNWILLINGNESS TO COVER A KNOWN PROBLEM WITH THEIR DESIGN. *TR

  12. Engine and engine cooling, Fuel system, Gasoline, Feb 3, 2009

    WHILE DRIVING AT 45 MPH ON LEVEL SURFACE THE #5 SPARK PLUG WAS EJECTED FROM IT'S HOLE DAMAGING THE COIL OVER PLUG CAUSING ARCING FROM THE COIL TO THE ENGINE. THE VEHICLE IMMEDIATELY SLOWED DRAMATICALLY AND THE SMELL OF GASOLINE WAS APPARENT. LUCKILY THERE WAS VERY LIGHT TRAFFIC AND I WAS ABLE TO PULL TO THE SIDE OF THE ROAD AND SHUTDOWN THE ENGINE. I IDENTIFIED THE PROBLEM AND HAVING SOME MECHANICAL TRAINING KNEW ENOUGH TO DISCONNECT THE FUEL INJECTOR WIRE FOR THE #5 CYLINDER. THIS WAS THE ONLY WAY I COULD SAFELY MOVE THE VEHICLE. HAD I NOT KNOWN WHAT TO DO, AN ENGINE COMPARTMENT EXPLOSION WOULD HAVE EASILY RESULTED. *TR

  13. Fuel system, Gasoline, Equipment, Nov 4, 2008

    ON 11/1/08 I WAS DRIVING AND HEARD LOUD POP FROM MY ENGINE. UPON FURTHER INVESTIGATION I SAW THAT THE SPARK PLUG IN THE SEVENTH CYLINDER OF MY 2002 F150 5.4 TRITON HAD BLOWN OUT OF THE HEAD AND BROKE THE COIL. THIS WAS PRECEDED BY A TICKING NOISE THAT ALMOST SOUNDED LIKE A EXHAUST MANIFOLD LEAK. I PERSONALLY CHANGED MY PLUGS AT 100,000 MILES AND THE TRUCK CURRENTLY HAS ABOUT 125,000 MILES ON IT. WHILE ON THE INTERNET RESEARCHING THE PROBLEM I REALIZED THAT I'M NOT ALONE AND THIS IS A NATION WIDE PROBLEM WITH THE F150. AT THIS POINT MY TRUCK IS SITTING IN THE DRIVEWAY BECAUSE THE DEALERSHIP IS CHARGING AT LEAST $2000 DOLLARS TO REPLACE THE HEAD. I AM RESEARCHING A COST EFFECTIVE ALTERNATIVE TO REPLACING THE PARTS AT THIS TIME. *TR

  14. Fuel system, Gasoline, Power train, Aug 28, 2006

    I OWN A 2002 FORD F-150 SUPERCREW 4X4 PICKUP WITH 5.4L V8 GAS ENGINE AND AOD AUTOMATIC TRANSMISSION. AT 48,500 MILES ON THE VEHICLE THE OD ON/OFF SWITCH WOULD NOT STAY ENGAGED AND WAS FLASHING INTERMITTENTLY I TOOK THE TRUCK TO A LOCAL TRANSMISSION SHOP WHO SHOWED ME METAL SHAVINGS IN THE TRANSMISSION PAN AND WAS TOLD THE TORQUE CONVERTER MUST BE REPLACED AND THE TRANSMISSION MUST BE REBUILT. I AGREED TO THE WORK BECAUSE I NEED A DEPENDABLE VEHICLE. I HAVE NEVER ABUSED THE TRUCK IN ANY WAY AND DO NOT HAUL ANY TYPE OF TRAILERS WITH THE VEHICLE. *NM

  15. Fuel system, Gasoline, Aug 24, 2005

    THE CONSUMER HAS NOTICED A DISCREPANCY IN THE MPG THE MANUFACTURER SAID THE VEHICLE WOULD GET AND THE ACTUAL MPG THE 2002 FORD F150 GET. *MR THE CONSUMER CLAIMED THAT HE NEVER GETS MORE THAN 11 MPG WHILE DRIVING IN THE CITY, ON LONG DISTANCE TRIPS, WHILE PULLING A TRAILER OR WHILE DRIVING EMPTY. *NM

  16. Fuel system, Gasoline, Jun 8, 2005, crash, fire

    IN MID APRIL 2005, AS I WAS DRIVING MY 2002 FORD EXPLORER HOME (HAD@32,000 MILES), THE CAR JUST DIED WITHIN 2 SECONDS. NO WARNING AT ALL. I LOST ALL POWER, THE STEERING WHEEL TIGHTENED AND THAT WAS IT. FORD TOWED THE CAR (AS IT WAS STILL UNDER WARRANTY) AND SAID THAT THE FUEL PUMP WENT AND THAT CAR SHOULD NOT HAVE EVEN STARTED FOR ME. THANK GOD MY 3 YOUNG CHILDREN WERE NOT IN THE CAR WITH ME AND THAT I WASN"T HIT FROM BEHIND. AFTER THEY "FIXED " THE CAR AND AFTER WE PAID $600 FOR A 30,000 MILE MAINTENANCE, 6 WEEKS LATER THE SAME THING HAPPPENS TO MY HUSBAND. HE'D JUST DRIVING ALONG, THE CAR LOSES POWER WITHIN SECONDS AND COMPLETELY DIES WITHOUT ANY WARNING OR EVEN ANY TIME TO PULL OVER TO THE SIDE OF THE ROAD!!! (THE CAR NOW HAS 33,500 MILES). IT IS CURRENTL STILL AT THE DEALERSHIP BEING "FIXED". EE FEEL LIKE WE'VE ESCAPED SERIOUS ACCIDENTS TWICE NOW, AS WE COULD HAVE SO EASILY BEEN HIT FROM BEHIND BOTH TIMES. NEEDLESS TO SAY, WE WILL NEVER PURCHASE ANOTHER FORD AGAIN.

  17. Fuel system, Gasoline, Jan 26, 2004

    AFTER ONLY 17000 MILES MY 2002 F-150 TRUCK DEVELOPED A FUEL LEAK IN THE FUEL LINE THAT GOES FROM THE FUEL FILTER TO THE ENGINE. BELOW THE LEAK IS PART OF THE EXHAUST SYSTEM. THE TRUCK INFORMATION IS AS FOLLOWS: 2002 F-150 HARLEY DAVIDSON SUPERCREW, VIN#: [XXX] *LA UPDATED 07/27/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

  18. Engine and engine cooling, Fuel system, Gasoline, Jan 15, 2004

    EXCESSIVE EXHAUST SMOKE. POOR PERFORMANCE.

  19. Fuel system, Gasoline, Oct 1, 2003, fire

    PROBLEMS WITH FUEL INJECTORS CAUSED VEHICLE FIRE.*MR THE CONSUMER STATED HE WAS SERVICING THE R.V WHEN ALL OF A SUDDEN THERE WAS A SOUND UNDER THE ENGINE COVER AND THE VEHICLE WAS ON FIRE. IT WAS DETERMINED THE FUEL INJECTORS WERE LEAKING. (CHATEAU MOTORHOME ON A FORD CHASSIS) *JB

  20. Fuel system, Gasoline, Mar 10, 2002

    GAS FUMES OR LEAK WHEN DRIVING AND GAS FUMES OR LEAK WHEN STARTED TRUCK IN MY DRIVEWAY DON'T FEEL SAFE DRIVING. *AK