2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints: power train
85 reports, newest first. Show all
Power train, Aug 21, 2022
I have a 2002 Ford F-150 and The problem is with the transmission my vechile acts like it's going in reverse and when it goes to backup it seems as something is locked I been over the brakes and rear end and yet nothing has came up I even replaced the transmission filter to see if that would help but nothing so I been having to drive my truck with no reverse and today the overdrive light on the shifter started blinking what is the problem with these transmission please Ford do a recall to fix the transmission
Power train, Jun 22, 2020
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE STOPPED, THE CONTACT WAS UNABLE TO SHIFT THE VEHICLE OUT OF PARK. THE CONTACT STATED THAT THE VEHICLE WAS DIAGNOSED BY HIS STEP-SON. THE CONTACT WAS INFORMED THAT THE CYLINDER VALVE NEEDED TO BE REPLACED. THE CONTACT CALLED SKYLINE FORD LOCATED AT 2510 COMMERCIAL ST SE, SALEM, OR 97302, (503) 581-2411, AND THE DEALER WAS INFORMED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT INFORMED OF FAILURE. THE FAILURE MILEAGE WAS 150,000.
Power train, Vehicle speed control, Engine, Sep 23, 2019, crash
THIS IS FOLLOW UP ASSESSMENT TO MY 9/22/2019 CLAIM [XXX]- WHERE I FOUND MYSELF IN A VERY DANGEROUS VEHICLE RUN AWAY SITUATION THAT RESULTED IN A REAR END ACCIDENT WITH ANOTHER VEHICLE. MY MECHANIC'S FIRST OBSERVATION WHEN TURN IGNITION KEY, THE ENGINE RACED AT FULL THROTTLE OUT OF CONTROL. AFTER QUICKLY SHUTTING DOWN ENGINE THE SYMPTOMS LEAD MY MECHANIC TO TEST THE IDLE AIR CONTROL VALVE. HAVING NEVER SEEN THIS DANGEROUS SYMPTOM FROM A BAD IACV, HE CONTINUED TO DO FURTHER TEST ON THE IACV ONLY TO DETERMINE THE PART WAS INDEED DEFECTIVE. AFTER DIAGNOSING THE PROBLEM, THE DEFECTIVE IACV PART WAS QUICKLY REPLACED. THE ENGINE IS NOW RUNNING GOOD AGAIN. IF YOU NEED TO CONTACT MY MECHANIC: DUGAN AUTO SERVICE, NARVON PA - DOUG MILLER 464-798-8097 INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TT
Power train, Nov 22, 2016
VEHICLE IN MOTION ON CITY STREET. LOUD NOISE IN DRIVE POSITION, TRANSMISSION WENT OUT OF GEAR, VEHICLE WOULD NOT GO BACK INTO GEAR.
Power train, Mar 14, 2015
I BACKED OUT OF MY DRIVEWAY WITH NO ISSUES. I GOT TO WORK AND PARKED MY TRUCK. LATER THAT NIGHT I WENT TO MOVE MY TRUCK TO THE FRONT OF THE WAREHOUSE AND MY TRUCK WOULD NOT GO INTO REVERSE. WHEN IT IS IN NEUTRAL AND I PRESS THE GAS THE TRUCK WILL MOVE FORWARD. IN THE PAST WEEK I HAVE REPLACED THE BATTERY, STARTER RELAY SOLENOID WHICH SITS ON THE FIREWALL, AND THE NEUTRAL SAFETY SWITCH OR TRANSMISSION GEAR CONTROL SOLENOID AS I HAVE HEARD IT CALLED. NONE OF THIS HAS FIXED MY TRUCK AND I DO NOT THINK IT SHOULD BE GOING OUT AT 109,XXX MILES. LOW INCOME AND RELY HEAVILY ON MY TRUCK TO GET AROUND. *TR
Power train, Engine, Fuel/propulsion system, Dec 7, 2014
SPARK PLUG BLEW OUT OF HEAD. *TR
Power train, Engine, Fuel/propulsion system, Nov 22, 2014
FORD F 250 TRITON V10 NO. 2 SPARK PLUG AND COIL BLEW OUT OF THE ENGINE HEAD. APPARENTLY THIS IS A COMMON PROBLEM WITH THIS MODEL AND OTHERS. FORD WILL CHARGE 650.00 TO FIX. *TR
Steering, Power train, Structure, Sep 25, 2014
WHILE BACKING INTO MY TRUCK STARTED MAKING A LOAD NOISE, IT WAS OBVIOUS IT WAS IN THE FRONT END. TRYING TO TURN THE STEERING WHEEL, IT WAS STUCK. STOPPED THE TRUCK, LOOKED UNDER THE FRONT OF TRUCK AT STEERING, I NOTICED THAT THERE WAS A HOLE IN THE FRAME, IT WAS THEN THAT I SAW THE STEERING LINK, AGAINST THE RIGHT CV AXLE. THE IDLER ARM HAD SOME HOW RIPPED OFF THE FRAME, LEAVING NA HOLE WHERE THE IDLER ARM WAS, THE FRAME OF THE TRUCK HAD WEAKENED, CAUSING THE METAL TO WEAKEN AND SEPARATE, THANK AGAIN FORD. *TR
Steering, Power train, Service brakes, Engine, Sep 5, 2014
ENGINE QUITS RUNNING AND WONT RESTART, SO YOU HAVE NO POWER STEERING OR BRAKES. PROBLEM INDICATORS ARE 1. ENGINE WONT RESTART/ OR QUIT RUNNING 2. ODOMETER READS ALL DASHES, NO NUMBERS,3. ANTI THEFT ACTIVATED. THIS IS CAUSED BY THE POWER WIRE IN THE FUSE BOX UNDER THE HOOD CORRODING OFF FOR THE PCM RELAY AND LEAVING THE PCM DEAD. *TR
Power train, Structure, Service brakes, Jul 28, 2014
CROSS FRAME MEMBER WHICH CONTAINS THE TRANSMISSION MOUNT WAS EXTREMELY RUSTED OUT AND CRACKED. STATE SAFETY INSPECTION REP INDICATED IT WOULD NOT PASS INSPECTION IN THE NEAR FUTURE. FORD NO LONGER MANUFACTURES THE FRAME MEMBER. I WAS LUCKY AFTER A LONG SEARCH TO FIND A DEALER WHICH STILL HAD THE PART AVAILABLE. PART # IS: XL3Z6A023CA. THE VEHICLE HAS BEEN OPERATED IN WARWICK NY SINCE NEW AND IN NORTHEASTERN PA SINCE 2007. I BELIEVE IF THE FRAME MEMBER WOULD FAIL THE TRANSMISSION WOULD DROP DOWN. I HAVE PHOTOS OF THE RUSTED UNIT. IF YOU CARE TO SEE THEM PLEASE SEND AN E-MAIL ADDRESS AND I'LL ATTACH THEM TO A E-MAIL. SOMETHING MUST BE DONE TO REQUIRE MANUFACTURES TO USE BETTER MATERIAL FOR PICKUP TRUCK FRAMES AND BRAKE LINES. I HAVE ALSO REPORTED PROBLEMS WITH BRAKE LINES ON THIS TRUCK RUSTING OUT. ONE INCIDENT, I REPORTED, OCCURRED AFTER BACKING UP A RV IN A CAMPSITE AFTER JUST DRIVING OVER 150 MILES ON THE INTERSTATE HIGHWAY. PROVIDENCE PROTECTED ME AS I COULD HAVE LOST THE BRAKES WHILE TRAVELING ON THE INTERSTATE! *JS .
Power train, Fuel/propulsion system, Jun 26, 2014
ON 06/25/2014 I WAS DRIVING MY 2002 FORD F-250 SUPER DUTY 7.3 LITRE DIESEL SOUTH ON RT. 81 IN SYRACUSE NY. AT EXIT 81 AND IN CONGESTED TRAFFIC WHEN I LOST ALL ENGINE POWER. THE TRANSMISSION LIGHT CAME ON BUT WHEN I PRESSED THE ACCELERATOR NOTHING HAPPENED. THE ENGINE WAS STILL RUNNING BUT THE TRUCK WOULD NOT GO. I WAS IN THE LEFT LANE INTENDING TO GO SOUTH ON 81 WITH A BARRIER ON MY LEFT AND NO SHOULDER TO ESCAPE TRAFFIC. I SIGNALED AND DRIFTED OVER TO THE RIGHT AND ENDED UP STOPPING IN AN AREA BETWEEN THE RT 81 LANE AND AN EXIT RAMP. WHILE DOING THIS I HAD SLOWED CONSIDERABLY AS THE TRUCK HAD NO POWER AND CARS AND TRUCKS BEHIND ME HAD TO SWERVE AND BRAKE ABRUPTLY TO AVOID STRIKING ME. THE AREA WHERE I FINALLY CAME TO REST WAS DIRECTLY BETWEEN THE TWO LANES WITHOUT ROOM ON EITHER SIDE. I ATTEMPTED TO EXIT THE TRUCK TO TRY TO EVALUATE THE SITUATION BUT TRAFFIC WAS TRAVELING WITHIN A FOOT OR TWO OF THE TRUCK. I CONTACTED AAA AND HAD TO WAIT IN THIS VERY HAZARDOUS POSITION FOR ABOUT 45 MINUTES FOR A TOW TRUCK TO ARRIVE. I HAD TO BE TOWED ALMOST 200 MILES TO MY HOME AFTER MY MECHANIC DIAGNOSED THE PROBLEM HE STATED THAT IT WAS ONE OF OR POSSIBLY TWO SENSORS THAT HAD FAILED. THESE SENSORS CONTROLLED THE FUEL AND AIR FLOW TO THE ENGINE AND WHEN THEY FAILED IT REFUSED TO ALLOW THE ENGINE TO ACCELERATE NOT ALLOWING ME TO MOVE THE TRUCK. I FEEL THAT FORD SHOULD BE MADE TO DESIGN A SENSOR THAT PROVIDES A WARNING OR A MEANS TO OVERRIDE THE SYSTEM IN ORDER FOR A DRIVER TO MAKE IT TO A POINT OF SAFETY. THIS SITUATION MIMICKED THE SAME SITUATION CAUSED BY GM CARS HAVING THEIR IGNITION SHUT OFF CAUSING DEATH AND SERIOUS INJURIES. I JUST HAPPENED TO BE VERY LUCK AS I NARROWLY MISSED BE STRUCK BY FAST MOVING TRACTOR TRAILERS AND CARS. HOPEFULLY SOMETHING CAN BE DONE BY FORD TO CORRECT THIS DANGEROUS SITUATION. MY WIFE AND I FEEL VERY LUCKY TO BE HOME SAFE TODAY. *TR
Power train, Service brakes, May 20, 2014
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED WHILE DRIVING 55 MPH, THE BRAKE PEDAL BECAME STUCK AND THE VEHICLE ACCELERATED TO 70 MPH. WHEN THE VEHICLE VEERED TO THE RIGHT IT RESUMED TO A NORMAL SPEED OF 55 MPH. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT AND OFFERED NO REMEDY. THE FAILURE WAS NOT DIAGNOSED. THE FAILURE MILEAGE WAS 200,000. THE VIN WAS NOT AVAILABLE. THE CURRENT MILEAGE WAS 275,000.
Power train, Apr 4, 2014
ENGAGE CLUTCH PEDAL AND CLUTCH PEDAL WENT TO THE FLOOR. THEY HAVE A PLASTIC BUSHING THAT GOES AROUND A STEEL BALL FITTING TO HOLD CLUTCH CABLE TO CLUTCH PEDAL. IT IS SO BAD I CARRY EXTRA PLASTIC BUSHINGS WITH ME IN CASE OF FAILURE. MY CONCERN IS THAT WHEN I HAVE A FULLY LOADED TRUCK WITH CAMPER AND HORSE TRAILER IN TOE. I AM STUCK WITH A TRUCK STUCK IN GEAR AND NO WAY TO DISENGAGE CLUTCH. EVEN EMPTY THIS IS A SCARY UNCOMFORTABLE EXPERIENCE. THEY SHOULD HAVE A SOLID PIN FOR A CONNECTION NOT A CHEAP $5.00 PART THAT BREAKS EVERY 30,000 MILES. I HOPE THIS CAN BE CORRECTED BEFORE SOMEONE IS KILLED. *TR
Power train, Jul 20, 2012
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT THE VEHICLE COULD NOT BE SHIFTED OUT OF NEUTRAL. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIAN STATED THAT THE CLUTCH WOULD HAVE TO BE REPLACED. THE VEHICLE WAS REPAIRED HOWEVER THE FAILURE CONTINUED. THE VEHICLE WAS NOT FURTHER REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 35,000.
Power train, Aug 29, 2011
SPARK PLUG BLOW OUT ON A 2002 F-150 WITH ONLY 47K MILES ON THE TRUCK. THIS TRUCK IS NOT A WORK TRUCK, BUT AN EVERY DAY TRUCK. I DO NOT HAUL A LOT, AND HAVE TREATED THIS TRUCK WITH A LOT OF CARE. IT WILL COST ME $1100 TO GET FIXED. THIS DESIGN FLAW SHOULD OF HAD A RECALL ON IT. *TR
Engine and engine cooling, Power train, Electrical system, Aug 2, 2010
I WAS FOLLOWING THE FORD RULES FOR WHEN TO REPLACE SPARK PLUGS AT 100,000 MILES. I HAVE 99,860 MILES ON MY 2002 FORD F150 XLT 4.6L TRITON V8 MOTOR. I WAS DRIVING HOME FROM GETTING THE NEW PLUGS FROM THE AUTO STORE TO REPLACE WHEN I HEARD WHAT SOUNDED LIKE A GUN GOING OFF. ONE OF THE SPARK PLUGS FIRED OUT OF ITS LOCATION RIPPING OFF THE COIL PACK HITTING MY FAN BLADE ON THE TRUCK. THIS IS VERY DANGEROUS BECAUSE AS I HAVE BEEN READING. THE FUEL COULD HAVE BEEN IGNITED BY THE COIL PACK CAUSING A FIRE OR WORSE. WHAT IS BEING DONE ABOUT THIS DEFECT AND WHY HAS THEIR NOT BEEN A RECALL ON THE FORD MOTORS? *TR
Power train, Jan 5, 2010
IN MY CASE THERE WERE THREE SEPARATE OCCURRENCES WHERE MY SPARK PLUGS SHOT OUT OF MY ENGINE. THE FIRST TIME IT HAPPENED ON THE HIGHWAY CRUISING ALONG ABOUT 70 MPH. I ACTUALLY THOUGHT I BLEW A TIRE.THIS WAS AT NIGHT SO IN THE MORNING I CHECKED IT OUT WITH A FRIEND'S HELP AND SAW THE PLUG SITTING RIGHT WHERE IT WASN'T SUPPOSED TO BE. SO WE WENT AND BOUGHT A NEW PLUG AND COIL PACK AND THREADED IT BACK IN AND BELIEVE IT OR NOT IT STAYED THERE AND STILL IS THERE TODAY. THIS FIRST TIME WAS ROUGHLY 3 1/2 YRS AGO. THE NEXT TIME IT HAPPENED WHILE MY SAME FRIEND WAS DRIVING MY TRUCK TO HIS HOUSE BUT THIS TIME IT WAS A DIFFERENT PLUG AND WE WEREN'T SO LUCKY THREADING IT BACK IN. THE THREADS WERE STRIPPED OUT SO WE HELICOILED IT BACK IN OURSELVES AND IT IS STILL THERE TODAY. THIS SECOND TIME WAS ROUGHLY 2 YRS AGO. THE LAST TIME HAPPENED IN A PARKING LOT RIGHT AS I STARTED MY TRUCK UP.THE PLUG ACTUALLY HIT THE UNDERSIDE OF THE HOOD WHEN IT BLEW. SO AGAIN I BOUGHT A NEW PLUG AND COIL PACK AND LUCKILY IT THREADED BACK IN AGAIN. SO NOW I AM VERY GUNSHY NATURALLY EVERYTIME I DRIVE IT. TO PROPERLY CORRECT THIS PROBLEM IT WOULD COST A SMALL FORTUNE AND TO SELL IT AS IS WHO WILL BUY IT. ALSO ON THIS SAME VEHICLE MY TRANSMISSION BLEW AT 39,000 MILES WHEN THE WARRANTY RAN OUT AT 36,000 NATURALLY I WAS TOLD THERE WAS NOTHING THEY COULD DO. THAT COST ME $3,500 AND A WEEK STRANDED. I HAD TO HAVE A NEW TRANSMISSION INSTALLED AT A DEALERSHIP. THE TRUCK IS A F150 HARLEY DAVIDSON EDITION. IT NOW HAS ROUGHLY 94,000 MILES ON IT. THE DATES ARE ALL APPROXIMATE ALONG WITH THE MILEAGE WHEN THEY OCCURRED. *TR
Power train, Dec 30, 2009
TL* THE CONTACT OWNS A 2002 FORD F-150 PURCHASED NEW SEPTEMBER 2002. WHILE DEPRESSING THE CLUTCH, THE VEHICLE WOULD NOT ENGAGE NOR SHIFT INTO GEAR. A TECHNICIAN FROM THE FORD DEALER CONCLUDED THAT THE SLEIGH CYLINDER HAD FAILED. NO REPAIRS WERE MADE. THE FAILURE MILEAGE WAS 67,000 . THE CURRENT WAS 136,000. THE VIN WAS NOT AVAILABLE.
Power train, Mar 9, 2009
I WAS DRIVING ON THE HIGHWAY HOME. ALL OF A SUDDEN A LOUD BANG HAPPENED UNDER THE HOOD THAT WAS FOLLOWED BY A CONSTANT PUFFING SOUND. THE TRUCK LOST POWER AND STARTED MISSING. ALL I COULD SMELL WAS GASOLINE. I PULLED OVER TO FIND A COIL ON PLUG SITTING ON TOP OF ENGINE, ALSO HAD A SPARK PLUG SITTING 7 INCHES AWAY FROM COP. I WAS VISITED THE FORD DEALERSHIP AND WAS TOLD THAT PLUGS ARE KNOWN TO HAVE COME OUT OF THE ENGINE AND WAS NOT A NEW PROBLEM. THEY TOLD ME THAT FORD WAS NOT FIXING THIS PROBLEM, BUT HAD A FORD APPROVED WAY TO FIX THE PROBLEM. THE COST WOULD BE AROUND 500 DOLLARS FOR INSERT AND AROUND 3500 DOLLARS FOR NEW HEADS WITCH IS THE ONLY GUARANTEE THAT THIS WOULD PREVENT THIS FROM HAPPENING AGAIN. FORD PLANS NOT TO RECALL THIS PROBLEM, THEY ARE FULLY AWARE THAT THIS HEADS HAS 4 THREADS HOLDING THE PLUG IN, WHEN THEY COME LOSE THE THREADS ARE DESTROYED FROM THE POUNDING CAUSED BY THE COMPUSTION PROCESS. THIS VERY DANGEROUS, COIL SPARK CAN IGNITED FUEL SPRAYED IN THE ENGINE COMPARTMENT CAUSING FIRE, LOSE OF CONTROL AND PERSONAL INJURY OR DEATH, DEPENDING ON THE CIRCUMSTANCE. I HAVE A FAMILY AND THEY COULD HAVE BEEN SERIOUSLY INJURED WHEN THIS HAPPENED. PLEASE DO SOMETHING TO MAKE THIS FROM HAPPENING TO ANY ONE ELSE, AND BEFORE SOMEONE LOSES THEIR LIFE. THE COIL ON PLUG OS LOCATED UNDER THE FUEL RAIL AND HAS ENOUGH FORCE TO DAMAGE THE FUEL RAIL CAUSE IT BREAK AND SPILL GASOLINE ALL OVER THE ENGINE, WHICH COULD CAUSE AN EXPLOSION. I HAD A INSERT INSTALLED AND A NEW PLUG INSERTED WAS TOLD THERE IS NO GUARANTEE THE SPARK PLUG WOULD STAY IN. *TR
Power train, Feb 25, 2009
MY 2002 F-150 SUPERCREW 4X2 WITH 4.6LV8 EXPERIENCED A FAILURE OF THE AUTOMATIC TRANSMISSION ON SATURDAY AT ONLY 75K MILES. THE RESULT IS A REBUILD/REPLACEMENT FOR >$2000.00! I DON'T TOW ANYTHING WITH THE VEHICLE AND IT ISN'T ABUSED. THIS TYPE OF FAILURE IS VERY PREMATURE! THE TRUCK HAS BEEN VERY WELL MAINTAINED. MY MECHANIC SAYS THERE IS A HISTORY WITH THIS TRANSMISSION IN THE FORD TRUCKS/SUV'S HAVING LUBRICATION PROBLEMS. FORD SHOULD STEP UP AND TAKE RESPONSIBILITY FOR THE DESIGN DEFECT! *TR
Power train, Dec 9, 2008
I NOTICED A TAPPING SOUND COMING FROM MY ENGINE APPROXIMATELY 2 DAYS BEFORE I EJECTED (BLEW OUT) A SPARK PLUG WHILE CRUISING AT APPROXIMATELY 55 MPH. I CHECKED MY OIL THE DAY BEFORE THE BLOW-OUT AND THE OIL LEVEL WAS FINE. I WAS TRAVELING ON BUSINESS AT THE TIME AND FORTUNATELY I WAS ABLE TO LIMP TO A HOTEL A COUPLE OF MILES DOWN THE ROAD. I HAD MY TRUCK TOWED TO A REPAIR SHOP AND HAD TO PAY $800.00 TO HAVE THE PROBLEM REPAIRED. WHEN I ASKED THE MECHANIC WHAT CAUSED THE SPARK PLUG TO BLOW OUT, HE SIMPLY REPLIED THAT IT HAPPENS A LOT WITH "THESE FORD ENGINES". *TR
Power train, Jul 19, 2008
ON MY WAY TO A WEDDING I NOTICED THE RPMS KICK UP. I PUSHED BUTTON ON TRANS SELECTOR AND PROBLEM WENT AWAY (FOR NOW).WAS PARKING TRUCK AND FOUND I HAD NO REVERSE. MONDAY TOOK TRUCK TO DEALER , MECHANIC COULD NOT FIND ANYTHING WRONG TILL HE OPENED CUP TRANSMISSION. MECHANIC FOUND WELD ON SUN SHELL BROKEN. CALLED FORD NO HELP. SPRING HILL FORD PUT A REBUILT TRANS IN TRUCK. *TR
Power train, Feb 10, 2008
MY 2002 FORD F150 NEEDED TO HAVE THE TRANSMISSION REBUILT. MY OVERDRIVE LIGHT WAS BLINKING ON AND OFF AND I LATER FOUND OUT THE ENTIRE TRANSMISSION NEEDED TO BE REBUILT. I'VE BEEN READING ONLINE FROM SEVERAL PEOPLE WHO HAVE HAD THIS SAME PROBLEM. IT SEEMS LIKE FORD HAS SOME TYPE OF PROBLEM WITH THIS YEAR. I DON'T UNDERSTAND WHY THERE CAN NOT BE A RECALL IN REGARDS TO THIS PROBLEM. *TR
Power train, Interior lighting, Jan 24, 2008
AUTOMATIC TRANSMISSION SLIPPING AND HARD BANG WHEN IT GO INTO GEAR. FORD SERVICE DEPT.DIAOGNOSE TRANS OP, NO CODES,LINE PRESSURE TEST.R110-N-75 OD95 L-95. R&R TRANSMISSION PAN FOR INSPECTION, PIECES OF BRASS BUSHINGS IN PAN. R&R TRANS TO OVERHAUL. REPLACED OD PLANETARY ASSY .BUSHINGS BETWEEN GEARS COME APART) FLUSHED COLLING LINES,REPLACED CONVERTER(METAL CONTAMINATION.) REPLACED VALVE BODY(VALVES STICKING). CLEARED PCM MEMORY & REFLASHED PCM. ROAD TEST. ALL THE ABOVE WORK WAS DONE ACCORDING TO THE INVOICE. WHEN I DROVE THE TRUCK I COULD HEAR A NOISE THAT WASN'T THERE BEFORE, I TOOK THE TRUCK BACK TO THE DEALER AND CHECKED THINGS OUT AND TOLD ME EVERY THING WAS FINE, BUT IT WASN'T. *TR
Power train, Dec 20, 2007
DRIVING MY VEHICLE WITH MY 2 CHILDREN 2 AND 10 YEAR. DROPPING THE 2 YEAR OLD OFF TO SCHOOL. STOP THE VEHICLE GO TO PUT THE SHIFT GEAR INTO PARK, BREAKS RIGHT OFF IN HAND, IF THE RUBBER WASN'T AROUND IT, I COULD HAVE WALKED OUT OF THE CAR WITH IT. I WAS STUCK THERE KEEPING MY FOOT ON THE BRAKES BECAUSE THE GEAR WAS ALSO STUCK BETWEEN REVERSE AND PARK. *TR