2003 Ford F-150

Problems, recalls and owner-reported issues

Engine and engine cooling is the leading concern among 464 owner complaints filed for this model year. This is the 8th highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 464

Of the 2003 reports, 45 involved a crash and 39 involved a fire. 39 people were injured and 1 person died.

Primary concernEngine and engine cooling74 reports · 16% of complaints
Owner complaints464Filed with NHTSA
Recall relationship11 safety recallsNHTSA campaign records

What owners report most often

  1. Engine and engine cooling74
  2. Power train71
  3. Electrical system60
  4. Vehicle speed control33
  5. Air bags32
  6. Structure32
  7. Service brakes31
  8. Engine28

Recalls and investigations

  1. Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011

    FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

    AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21

    Campaign 11V385000 on NHTSA.gov

  2. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  3. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  4. Exterior lighting, headlightsAug 11, 2008

    K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.

    Campaign 08E050000 on NHTSA.gov

  5. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  6. Vehicle speed controlAug 3, 2007

    ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

    THIS COULD RESULT IN AN UNDERHOOD FIRE.

    DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

    Campaign 07V336000 on NHTSA.gov

  7. Vehicle speed controlMar 6, 2007

    ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

    OVERHEATING COULD RESULT IN SMOKE, BURN, OR AN UNDERHOOD FIRE.

    DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON MARCH 12, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017, 05V388, AND 06V286)

    Campaign 07V078000 on NHTSA.gov

  8. Exterior lighting, headlightsAug 1, 2006

    CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.

    Campaign 06E067000 on NHTSA.gov

  9. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  10. Exterior lighting, headlightsJun 12, 2006

    CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

    Campaign 06E052000 on NHTSA.gov

  11. Steering, gear box, shaft pitmanSep 22, 2003

    ON CERTAIN PICKUP TRUCKS, THE PITMAN ARM TO STEERING GEAR RETAINING NUT WAS NOT FULLY TIGHTENED TO THE REQUIRED SPECIFICATION.

    IF THE PITMAN ARM TO GEARBOX ATTACHMENT NUT LOOSENS, A NOISE AND A LOOSE FEEL IN THE STEERING COULD OCCUR. IF THE CONDITION PROGRESSED AND SERVICE WAS NOT SOUGHT, THE NUT COULD BACK OFF COMPLETELY AND THE PITMAN ARM COULD SEPARATE FROM THE GEAR CAUSING A LOSS OF STEERING. IF THE WARNING IS NOT HEEDED AND STEERING IS LOST, A CRASH MAY RESULT.

    DEALERS WILL TIGHTEN THE PITMAN ARM RETAINING NUT TO SPECIFICATIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 1, 2003. OWNERS SHOULD CONTACT FORD AT 1-866-436-7332.

    Campaign 03V349000 on NHTSA.gov

Representative owner complaints: power train

71 reports, newest first. Show all

  1. Power train, Structure, Wheels, Jun 9, 2026

    UNKNOWN - however there were NO warning lights or any other indication of malfunction or to service the truck. I took the truck to an independent service center & they did a full inspection & I did receive an estimate for repairs.

  2. Power train, May 24, 2023

    Ford placed a decal on the rear differential that wraps all the way around the axle. This decal holds water and has caused any area touching the decal to rust excessively. Ford has told me that this will cause they rear differential fail. When this happens it will likely be when I'm driving with my wife and two young kids. The only way to know that this issue exists is to either get under the truck and remove the decal which causes and also covers the damage, or to have the axle give out while driving. This was recently discovered while working on the vehicle. I don't currently have pictures as the vehicle is in for other repairs, but I can get pictures once I get the vehicle back.

  3. Power train, Apr 28, 2023

    Transmission

  4. Power train, Oct 22, 2020

    TL* THE CONTACT OWNS A 2003 FORD F-150. THE CONTACT STATED THAT WHILE THE KEY WAS IN THE IGNITION SWITCH, THE VEHICLE FAILED TO SHIFT GEAR AS DESIGNED. THE CONTACT HAD TO SHIFT THE GEAR FROM PARK TO NEUTRAL AND BACK INTO PARK THEN NEUTRAL AGAIN FOR THE VEHICLE TO RESUME NORMAL OPERATION AND TURN ON. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 86,341.

  5. Power train, Apr 20, 2018

    TL* THE CONTACT OWNS A 2003 FORD F-150. WHILE DRIVING APPROXIMATELY 30 MPH, THE VEHICLE DECELERATED AND THE ENGINE REVVED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO MATHEWS FORD NEWARK (500 HEBRON RD, NEWARK, OH 43056, (740) 522-2181) WHERE IT WAS DIAGNOSED THAT THE CLUTCH ASSEMBLY UNIT FAILED AND NEEDED REPLACEMENT. THE CLUTCH ASSEMBLY WAS REPLACED, BUT THE FAILURE RECURRED FIVE TIMES. AFTER EACH FAILURE, THE CLUTCH ASSEMBLY UNIT WAS REPLACED BY THE SAME DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 31,950. *JS *JS

  6. Suspension, Power train, Electrical system, Seat belts, Structure, Wheels, Service brakes, Engine, Fuel/propulsion system, Visibility/wiper, Dec 19, 2016

    TRANS WENT OUT A MONTH AFTER INTAKE CRACK HAD TO BE REPLACE ALMOST $1,650 TOGETHER ALSO BALL JOINTS AND TIEROD ENDS NO GOOD SHOCK NO GOOD BRAKE ARE FALLING AND REAR END IS GRINDING THIS TRUCK SHOULD HAVE NEVER BEEN SOLD HELP AND THERE'S "MORE".

  7. Power train, Structure, Engine, Jun 22, 2016, fire

    VEHICLE CAUGHT ON FIRE WHILE PARKED IN DRIVEWAY. HAD NOT BEEN RUN IN OVER A WEEK. COMPLETELY BURNED UP AND CAUSED DAMAGED HOME. VEHICLE BURNED HAD SEVERAL EXPLOSIONS AND BURNED AT A HIGH TEMP UNTIL IT WAS EXTINGUISHED BY FIRE FIGHTERS.

  8. Power train, Equipment, Dec 5, 2014

    MY REAR DIFF IS MAKING A LOUD NOISE AT 50 TO 55 MILES AN HOUR ON MY 2003 FORD 150. THE REAR DIFF IS ON THE RECALL LIST, BUT THE FORD DEALERSHIP WILL NOT HONOR THE RECALL BECAUSE I HAVE A SALVAGE TITLE. IN NO WAY WAS MY VEHICLE DIFF COMPROMISED IN CONNECTION TO THE SALVAGE TITLE. IT IS SIMPLY DEFECTIVE AND MAKES A LOUD NOISE. IM WONDERING IF IT IS SAFE TO DRIVE DUE TO THE LOUD NOISE. *TR

  9. Power train, Aug 14, 2012

    TL* THE CONTACT OWNS A 2003 FORD F-150. THE CONTACT STATED THAT THE VEHICLE BECAME STUCK IN SNOW WHEN THE 4-WHEEL DRIVE FAILED TO WORK PROPERLY. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC AND THE MANUFACTURER WAS CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 20,000 AND THE CURRENT MILEAGE WAS 24,000.

  10. Power train, Dec 22, 2010

    TL* THE CONTACT OWNS A 2003 FORD F150 4X4. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH, THE FWD ENGAGEMENT GEAR WOULD NOT SHIFT INTO PLACE WHEN DRIVING IN ICY CONDITIONS. THE VEHICLE WAS INSPECTED BY A DEALER WHO INFORMED THE CONTACT THAT HE WOULD NEED TO REPLACE THE ACTUATOR FOR THE GEAR SHIFT. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 51,000. UPDATED 02/09/11*LJ THE CONSUMER STATED THE VEHICLE WAS REPAIRED. UPDATED 05/06/11

  11. Power train, Dec 22, 2010

    TL* THE CONTACT OWNS A 2003 FORD F150 4WD. THE CONTACT WAS DRIVING APPROXIMATELY 2 MPH IN INCLEMENT WEATHER WHEN THE CONTACT DROVE OVER SNOW AND THE VEHICLE BEGAN TO SPIN UNCONTROLLABLY. THE CONTACT THEN ENGAGED THE ACCELERATED AND NOTICED THAT THE VEHICLE WAS IN FOUR WHEEL DRIVE BUT THE FOUR WHEEL DRIVE WOULD NOT ACTIVATE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR THE FAILURE. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 72,000 AND THE CURRENT MILEAGE WAS 72,200.

  12. Power train, Nov 3, 2010

    TL*THE CONTACT OWNS A 2003 FORD FOCUS. THE VEHICLE WOULD NOT SHIFT INTO REVERSE FROM THE PARK POSITION. IN ORDER SHIFT INTO REVERSE HE HAD TO SHIFT THE VEHICLE INTO NEUTRAL AND ALLOW IT TO SLOWLY ROLL BACKWARDS. UPON DRIVING THE VEHICLE HE ALSO NOTICED THE VEHICLE WOULD NOT SHIFT INTO 6TH GEAR. A DIAGNOSTIC TEST WAS NOT PERFORMED. THE FAILURE AND CURRENT MILEAGES WERE 50,000.

  13. Engine and engine cooling, Power train, Jul 7, 2010

    FORD F-150 SPARK PLUG BLOW OUT, COMMON IN F-150'S. *TR

  14. Engine and engine cooling, Power train, May 17, 2010

    BLOW OUT OF SPARK PLUG ON 2003 FORD F-150 4.6L TRITON V8. *TR

  15. Power train, Jan 20, 2010

    TL*THE CONTACT OWNS A 2003 FORD F150. WHILE DRIVING APPROXIMATELY 30 MPH WHEN THE ROAD WAS SLIPPERY AND ATTEMPTING TO SHIFT INTO FOUR WHEEL DRIVE, IT FAILED TO ENGAGE. THE DEALER LOCATED THE FAILURE AND STATED THAT THE FRONT SHIFT FORK AND THE SUB SHIFT FORK NEEDED TO BE REPLACED. THE CONTACT WAS RESPONSIBLE FOR PAYING $ 1,009 TO HAVE THE FRONT AND SUB SHIFT FORKS REPLACED. HE CONTACTED THE MANUFACTURER; HOWEVER, THE MANUFACTURER DIDN"T TAKE A REPORT OR OFFER ANY ASSISTANCE WITH THE REPAIR. THE FAILURE MILEAGE WAS 66,879 AND THE CURRENT MILEAGE WAS 66,921.

  16. Power train, Sep 18, 2009

    TL* THE CONTACT OWNS A 2003 FORD F-150. HE STATED THAT WHILE DRIVING 10 MPH, THE INDICATOR FOR THE FOUR WHEEL DRIVE FAILED. AS A CONSEQUENCE HE BRIEFLY LOST CONTROL OF THE VEHICLE, WHICH INCREASED HIS RISK FOR A VEHICLE CRASH. HE IS IN THE PROCESS OF TAKING THE VEHICLE TO THE DEALER FOR INSPECTION, AND NOTIFYING THE MANUFACTURER. THE FAILURE MILEAGE WAS 55,400. THE CURRENT MILEAGE WAS 55,792.

  17. Power train, Mar 5, 2009

    DIFFERENTIAL REAR END FACTORY DEFECT. *TR

  18. Power train, Feb 16, 2009

    SIMILAR TO OTHER COMPLAINT, I DISCOVERED THAT MY 4 WHEEL DRIVE WAS NOT ENGAGING WHEN I TURN IT ON USING THE SWITCH ON THE DASH. MY INDEPENDENT EXCELLENT MECHANIC (I WOULD NEVER USE THE FORD DEALER HERE) FOUND THAT A WIRE ON THE TRANSMISSION CASE HAD BEEN SIMPLY DISCONNECTED. HE RECONNECTED IT - NO CHARGE. WORKS FINE. P.S. I TEST THE OPERATION EVERY COUPLE OF WEEKS NOW TO MAKE SURE IT IS WORKING JUST IN CASE I NEED IT. *TR

  19. Power train, Feb 5, 2009

    TL*THE CONTACT OWNS A 2003 FORD F150. THE CONTACT STATED THAT THE FOUR WHEEL DRIVE WORKED SPORADICALLY IN INCLEMENT WEATHER CONDITIONS. THE DEALER REPLACED THE VACUUM SWITCH, BUT THE FAILURE RECURRED SEVERAL DAYS LATER. THE VEHICLE WAS TAKEN BACK TO THE DEALER AND THEY REPLACED THE VACUUM DIAPHRAGM MOTOR ASSEMBLY AND THE SHIFTING FORK CONTROL. AFTER THE REPAIR, THERE HAD BEEN NO FURTHER OCCURRENCES. THE MANUFACTURER DID NOT ASSIST. THE FAILURE MILEAGE WAS 69,300 AND CURRENT MILEAGE WAS 70,000. UPDATED 3/11/09 *CN UPDATED 03/13/09. *JB

  20. Power train, Dec 23, 2008

    WHILE DRIVING IN A SNOWSTORM THE SHIFTING FORK ON THE FRONT DIFFERENTIAL BROKE DISENGAGING THE 4 WHEEL DRIVE WHICH CAUSED ME TO LOOSE CONTROL. I HAVE FOUND OUT TODAY THAT THIS HAS HAPPENED TO SEVERAL PEOPLE I KNOW AND THAT FORD HAS REDESIGNED THIS SHIFTING FORK. I BELIEVE THIS SHOULD BE A RECALL. IF ANYONE HAD BEEN NEXT TO ME WHEN THE FORK BROKE THERE WOULD HAVE BEEN AN ACCIDENT. *TR

  21. Power train, Aug 12, 2008, crash

    MY 2003 FORD F150 SUPERCREWCAB FX4 4X4, WAS IN FOUR WHEEL DRIVE AS I PROCEEDED TO ENTER HIGHWAY 39 FROM MY DRIVE. THE VEHICLE KICKED OUT OF FOUR WHEEL DRIVE WITH THE ROADS BEING WET WHICH CAUSED MY TRUCK'S BACK TIRES TO SPIN OUT. MY TRUCK THEN FISHTAILED AS IT THREW ITSELF INTO A DITCH. THE PROBLEM WITH IT POPPING IN AND OUT OF FOUR WHEEL DRIVE IS A COMMON PROBLEM. IT HAPPENS EVERY TIME THAT I USE IT. I HAVE NOT TAKEN IT TO A DEALER YET, BUT HAVE READ SEVERAL FORUMS ONLINE THAT TALK ABOUT THE SAME PROBLEM.

  22. Power train, Feb 26, 2008

    TL*THE CONTACT OWNS A 2003 FORD F150. IN AN ATTEMPT TO DRIVE THE VEHICLE, THE FOUR WHEEL DRIVE FAILED TO ENGAGE. THE VEHICLE WAS TAKEN TO A DEALER AND THEY DETERMINED THAT THE SHIFT FORK FAILED AND NEEDED TO BE REPLACED. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS 55,661 AND FAILURE MILEAGE WAS 55,650.

  23. Power train, Dec 18, 2007, fire

    WHILE DRIVING IN A NICE ASPHALTED ROAD UP A HILL, I FELT LIKE THE TRANSMISSION SUDDENLY STARTED TO SLIP. THE VEHICLE LOST FORWARD MOMENTUM SO I LOOKED FOR A SAFE PLACE TO MAKE AN EMERGENCY STOP. I ENDED UP AT A SERVICE STATION WHERE THE VEHICLE CAUGHT FIRE QUICKLY. THE VEHICLE WAS COMPLETELY LOST AND THE SERVICE STATION SUFFERED CONSIDERABLE DAMAGE. *TR

  24. Power train, Dec 13, 2007

    TL*THE CONTACT OWNS A 2003 FORD F-150. WHILE DRIVING 50 MPH IN SNOWY CONDITIONS, THE ELECTRONIC 4-WHEEL DRIVE DISENGAGED AND SHIFTED INTO 2-WHEEL DRIVE WITHOUT WARNING. AS A RESULT, THE REAR END OF THE VEHICLE FISHTAILED. THE INSTRUMENT PANEL INDICATED THAT THE 4-WHEEL DRIVE WAS ACTIVATED. THE DEALER STATED THAT THEY WOULD INSTALL A NEW SHIFT FORK KIT MADE WITH DIFFERENT MATERIAL. AS OF DECEMBER 13, 2007, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE CURRENT AND FAILURE MILEAGES WERE 53,000.

  25. Power train, May 23, 2007

    TL*THE CONTACT OWNS A 2003 FORD F-150. ON NOVEMBER 6, 2006, THE VEHICLE'S COIL PACK FAILED. THE CONTACT STATED THAT BEFORE IT FAILED, THE VEHICLE WAS RUNNING EXTREMELY ROUGH AND THE CHECK ENGINE LIGHT ILLUMINATED. IN DECEMBER OF 2006, SHE TOOK THE VEHICLE TO THE DEALER BECAUSE THE ENGINE LIGHT ILLUMINATED AGAIN, A SECOND COIL PACK FAILED, AND THERE WAS A HOLE IN THE CV BOOT. THE SECOND COIL PACK WAS REPLACED AND THE CONTACT WAS TOLD THAT THE CV BOOT HAD BEEN REPAIRED. UPON RETURNING HOME, SHE DISCOVERED THAT THE CV BOOT HAD ONLY BEEN TURNED ON THE OTHER SIDE AND WAS NOT REPLACED. IN ADDITION TO THE FIRST CV BOOT NOT BEING REPAIRED, THE OTHER AXLE BOOT HAS DETACHED COMPLETELY OFF THE SHAFT. THE VIN, PURCHASE DATE, AND ENGINE SIZE WERE UNKNOWN. THE CURRENT MILEAGE IS 55,000 AND FAILURE MILEAGE WAS 49,000.