2004 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 2,036

Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.

Primary concernVisibility844 reports · 41% of complaints
Owner complaints2,036Filed with NHTSA
Recall relationship16 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility844
  2. Power train233
  3. Engine and engine cooling169
  4. Service brakes122
  5. Suspension118
  6. Structure104
  7. Electrical system100
  8. Hydraulic95

Recalls and investigations

  1. Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011

    FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

    AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21

    Campaign 11V385000 on NHTSA.gov

  2. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  3. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  4. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Vehicle speed controlAug 3, 2007

    ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

    THIS COULD RESULT IN AN UNDERHOOD FIRE.

    DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

    Campaign 07V336000 on NHTSA.gov

  10. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  11. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  12. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  13. Exterior lighting, headlightsJun 12, 2006

    CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

    Campaign 06E052000 on NHTSA.gov

  14. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  15. Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004

    ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.

    FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

    DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

    Campaign 04V443000 on NHTSA.gov

  16. Fuel system, gasoline, storage, tank assemblyApr 26, 2004

    CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.

    IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.

    DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.

    Campaign 04V200000 on NHTSA.gov

Representative owner complaints: electrical system

100 reports, newest first. Show all

  1. Electrical system, Mar 20, 2007

    2004 FORD F150 FX4 SUPERCREW. THERE IS AN INTERMITTENT BUZZING NOISE INSIDE THE CAB WHEN THE TRUCK IS IDLING IN DRIVE. THE NOISE USUALLY HAPPENS, AT A STOP, AFTER DRVING ON THE EXPRESSWAY FOR 20 MINUTES OR MORE. IT SOUNDS LIKE SOME SORT OF SENSOR GETTING HOT POSSIBLY OVERHEATING. THE NOISE USUALLY GOES AWAY AFTER THE VEHUCLE COOLS DOWN. HOWEVER, DURING SUMMER DRIVING THE FREQUENCY OF INCIDENTS IS HIGHER.

  2. Electrical system, Visibility, Air bags, Sep 14, 2006

    SAFETY ISSUE, IN CAB ELECTRICAL FAILURES. FEB 4TH 2006, IT RAINED 1.5 INCHES. MY TRUCK SAT IN THE RAIN WITH ALL THE WINDOWS UP. IN THE EVENING I OPENED THE DOOR AND DROVE AWAY. AS I HAD JUMPED IN THE TRUCK, I HAD REALIZED I DID NOT HAVE ANY DOME LIGHTS. AS I DROVE AWAY (ENGINE RUNNING FINE), I REALIZED I DID NOT HAVE ANY READOUTS ON MY INSTRUMENT CLUSTER AND SEVERAL OTHER THINGS NOT WORKING. ABOUT 10 MILES LATER, I HIT A BUMP IN THE ROAD AND ALL MY NON-WORKING ITEMS BEGAN WORKING. THE ONLY SIDE EFFECT WAS MY TRIPOMETER QUIT WORKING. AT THIS TIME, SEPTEMBER 14, 2006 I CONTINUE TO HAVE THIS PROBLEM. SPECIFICALLY WHEN IT RAINS OR IS HUMID. I CURRENTLY HAVE DRIVEN MY TRUCK APPROX 200 MILES IN THE PAST 4 DAYS WITHOUT ANY OF THESE ITEMS WORKING. DURING THESE 6 MONTHS, I WOULD APPROXIMATE THIS ISSUE AS 1X PER WEEK PROBLEM, WITH THE RESOLUTION BEING A HARD HIT ON THE DASH WHILE I AM DRIVING. HOWEVER, I AM AT THE POINT NOW WHERE HITTING THE DASH DOES NOT SOLVE THE PROBLEM. HERE IS A LIST OF THINGS NOT WORKING WHEN I HAVE THIS FAILURE. THE AIR BAG LIGHT BLINKS UPON START UP THEN STAYS ILLUMINATED. NO DOME LIGHTS NO SPEEDOMETER NO TRIPOMETER NO ODOMETER NO TACH NO FUEL NO ENGINE TEMP NO OPERATING VOLTS NO OIL PRESSUE NO AUDIBLE ALARM THE KEY IS IN THE IGNITION NO AUDIBLE ALARM WHEN THE LIGHTS ARE LEFT ON NO AUTO POWER LOCKS NO POWER WINDOWS (THEREFORE STUCK IN POSITION OF LAST NORMAL OPERATION) NO RADIO NO AC NO DEFROST (PROBLEM OCCURS WHEN HUMIDITY IS HIGH = FOGGING WINDOWS.) I FEEL I HAVE SOME SAFETY ISSUES THAT MAKE THIS TRUCK UNSAFE. I AM AT 50,000 MILES WARRANTY, HOW DO I GET THE MFG TO FIX CORRECTLY, FOR FREE. *NM

  3. Engine and engine cooling, Electrical system, Vehicle speed control, Equipment, Jun 30, 2006

    1) UNKNOWN EVENTS LEADING TO FAILURE, NORMAL DRIVING, EVENTS HAPPENED WHEN I FIRST TURNED ON VEHICLE AND DURING BACKING UP .2) THE ENGINE RACED OUT OF CONTROL AND LURCHED UNTIL IGNITION KEY WAS REMOVED (IT GRABS THE GAS PEDAL FROM THE DRIVER LIKE CRUISE CONTROL DOES) IF SOMEONE OR SOMETHING IS IN VEHICLE'S PATH IT OR THEY WILL BE CRASHED INTO. THEN THE VEHICLE AND 8 CYLINDER RUNS LIKE ITS ON 4 CYL AND THE AIR CONDITIONER DOESN'T WORK. 3) TAKEN TO FORD DEALER COASTAL FORD IN MOBILE AL,THEY REBOOTED COMPUTER BUT WOULD NOT REPLACE COMPUTER BOARD, THEY SAID JUST BRING IT BACK FOR REBOOT IF IT HAPPENS AGAIN, DIAGNOSTIC DID NOT REVEAL REASON FOR RACING ENGINE THEY WERE NOT CONCERNED THAT IF THE EVENTS HAPPENED AGAIN AN ACCIDENT COULD NOT BE PREVENTED OR THE TRUCK BEING DESTROYED WHICH MEANS IT COULD NOT BE TAKEN BACK FOR REBOOT OR HOW TO PREVENT THIS EVENT .I WANTED THEM TO REPLACE THE SUPPOSEDLY DEFECTIVE COMPUTER BOARD (IN MY OPINION THAT'S THE PROBLEM) OLD PART STILL IN VEHICLE .NO DAMAGES YET BUT SINCE I PROFESSIONALLY BASS FISH, I COULD BE RUN OVER,THE TRUCK MIGHT RACE INTO THE WATER,OR SOMEONE ELSE AND THEIR EQUIPMENT COULD BE RUN OVER AND IF BACKING INTO THE GARAGE WITH A BOAT THE HOUSE AND BOAT COULD BE DAMAGED OR IF THE BOAT TRAILER HAS TO BE DEALT WITH THE PERSON BEHIND THE TRUCK COULD BE RUN OVER. 2004 F150 EXTENDED CAB V8 ENGINE TRUCK IS THE VEHICLE. 6 EVENTS OVER THE LAST 4 MONTHS (IT JUST CAME OUT OF SOME OF ITS WARRANTIES, FORD DEALER SAID THE COMPUTER WAS WARRANTED FOR 8 MORE YEARS)*JB

  4. Electrical system, Jun 14, 2006

    MICE HAVE EATEN THROUGH THE WIRES TO MY FUEL SENDING UNIT. SEVERAL MONTHS AGO THE DID ATE THROUGH MANY WIRES IN MY ENGINE COMPARTMENT. IT IS MY VIEW THAT THIS PRESENTS A SEVERE POTENTIAL FOR FIRE WHICH COULD EASILY INJURE OR KILL. THESE HAVE BEEN EXPENSIVE REPAIRS THAT COULD HAVE BEEN PREVENTED IF FORD HAD NOT SKIMPED ON PROTECTION OF THEIR WIRING HARNESSES. I CAN'T BELIEVE THAT FORD THAT CLAIMS THEIR VEHICLES ARE BUILT FORD TOUGH CAN'T BE PROTECTED FROM A SMALL RODENT. THE FIRST INCIDENT IN AUGUST OF 2005 COST OVER $1500 TO REPAIR AND THIS SECOND INCIDENT IS ESTIMATED AT APPROX $500. *NM

  5. Electrical system, Dec 12, 2005

    I HAVE A FORD 2004 F150 ABOUT 2 MONTHS AGO THE ENGINE SHUT OFF WHILE I WAS DRIVING. IT SEEM TO BE HAPPENING MORE OFTEN LATELY. *JB

  6. Engine and engine cooling, Power train, Electrical system, Visibility, Structure, Latches/locks/linkages, Nov 21, 2005

    REAR WINDOW SEAL IS LOOSE AND WINDOW RATTLES INSIDE OF MOUNTING AREA INDICATING AN INSUFFICIENT MOUNT TO RETAIN WINDOW IN MOUNTING AREA. *NM

  7. Electrical system, Jul 13, 2005

    DT: CONSUMER STATED HE HAS NO CONTROL GAUGES, NO SPEEDOMETER, NO AIR BAGS; THE DEALERSHIP DID NOT WANT TO BOTHER WITH IT. HE CALLED AGAIN THIS MORNING AND THEY SAID THEY WOULD GET TO IT WHEN THEY COULD. HE HAS NOT TALKED TO THE MANUFACTURER. HE NOTICED IT ABOUT 2 WEEKS AGO WHEN THE AC WENT OUT. THE CONSUMER SAID A MECHANIC HAD TOLD HIM FORD WAS HAVING A LOT OF PROBLEMS WITH THE COMPUTERS IN THEIR VEHICLES. *JB

  8. Service brakes, Hydraulic, Electrical system, Other or unspecified, Jul 9, 2005

    1) BRAKE SYSTEM MALFUNCTION. IT WAS SERVICED BY FRIENDLY FORD BUT THE PROBLEM STILL EXIST, EXTREME SEVERE VIBRATION THAT IT SHAKES THE WHOLE TRUCK WHEN YOU STEP ON THE BRAKE PEDAL. BRAKE FAILED TO SLOW DOWN THE SAID VEHICLE AT 65 MPH GOING DOWNHILL. THE CONDITION IS WORSE THAN BEFORE IT WAS SERVICED. I BEG NHTSA TO ADDRESS THE PROBLEM TO FORD MOTOR COMPANY BEFORE A FATAL ACCIDENT COULD OCCUR. 2) ENGINE OR COMPUTER ELECTRICAL PROBLEM? ENGINE LOSSES POWER AND DROPS TO FAIL SAFE MODE. TOTALLY GUTLESS WHILE COMING IN TO FREEWAY FROM AN OFFRAMP OR DURING CROSSING AN INTERSECTION. AFTER HOURS OF DRIVING IT COMES BACK TO NORMAL. I TRIED DIFFERENT GRADES OF FUELS OCTANE IT DIDN'T MAKE ANY DIFFFERENCE IT DID MALFUNCTION IN SIMILAR WAY. VERY SCARY AND DAGEROUS EXPERIENCE. 3) DRIVER'S SIDE POWER WINDOW AND REAR WINSHIELD POWER WINDOW MALFUNCTIONS. EXTREME WATER INTRUSION DURING RAIN AND CAR WASH TIME. IT HAS HARSH MECHANICAL NOISE INSIDE THE DOOR.

  9. Electrical system, May 31, 2005, fire

    DT: THE CONTACT OWNS A 2004 FORD F150. WHILE THE CONTACT WAS INSIDE HIS PARENTS HOME THE ALARM WENT OFF. WHEN HE LOOKED OUTSIDE TRUCK WAS ENGULFED IN FLAMES. VEHICLE WAS TOTALED. *AK.

  10. Electrical system, Apr 6, 2005

    THE VEHICLE WILL EMIT AN ELECTRICAL SMELL, THAT EVENTUALLY RESULTS IN THE OCCUPANTS HAVING TO EXIT THE VEHICLE SO THAT THEY WON'T GET ASPHYXIATE BY THE SMELL. THE OWNER TOOK THE VEHICLE TO A DEALERSHIP, WHO STATED THAT THERE WAS NO RECALL, AND PROVIDED NO FURTHER ASSISTANCE. *AK *SC *JB

  11. Electrical system, Mar 18, 2005

    WHILE DRIVING TO SLOW DOWN FOR A STOP THE VEHICLE CUTS OFF. THIS PROBLEM IS NOT A CONSTANT PROBLEM BUT ONLY SEEMS TO HAPPEN EVERY ONCE AND AWHILE. IT IS HARD TO STEER ONCE THE ENGINE IS SHUT OFF AND HAS BEEN INVOLVED IN SOME NEAR ACCIDENTAL COLLISIONS. WHEN I CONTACTED A DEALER ABOUT A WEEK AGO AND THEY SET ME UP WITH THE MALOY FORD SERVICE CENTER WITH AN APPOINTMENT FOR MARCH 21 2005 BUT THIS PROBLEM SEEMS TO BE VERY DANGEROUS. WHEN ASKED TO BRING IT IN EARLIER THEY REFUSED AND SAID I CAN PARK IT AND LEAVE IT AND THEY WOULD GET TO IT MONDAY. THEY WOULD NOT PROVIDE A MODE OF TRANSPORTATION. I HAVE TO DRIVE 40 MILES A DAY BACK AND FORTH TO WORK SO I HAVE TO DEAL WITH THIS POTENTIALLY DEADLY PROBLEM TILL THEN.*AK

  12. Engine and engine cooling, Electrical system, Mar 9, 2005

    INTERMITTENTLY VEHICLE WOULD STALL WHILE MAKING TURNS, SLOWING DOWNS OR COMING TO A STOP. VEHICLE HAS BEEN TO THE DEALER, AND DEALER RESET THE COMPUTER. HOWEVER, THE PROBLEM RECURRED. *AK

  13. Electrical system, Feb 22, 2005, fire

    THE VEHICLE WAS PARKED IN FRONT OF THE RESIDENCE HOME AND IT CAUGHT ON FIRE. DRIVER WAS ABLE TO EXTINGUISH THE FIRE. NO INJURIES REPORTED. VEHICLE WAS TOWED TO THE DEALER, AND MECHANIC COULD NOT DETERMINE THE CAUSE OF THE PROBLEM. *AK

  14. Electrical system, Vehicle speed control, Feb 14, 2005, fire

    THE VEHICLE WAS ON THE ROAD AT 10 MPH WHEN ALL OF A SUDDEN THE DRIVER NOTICED BLACK SMOKE COMING OUT OF THE ENGINE, BLOCKING HIS VIEW FROM THE ROAD. THE OWNER GOT OUT OF THE VEHICLE , AND WITNESSED IT BURNING UP. THE MANUFACTURER WAS CONTACTED BY CONSUMER. *AK *SC

  15. Electrical system, Feb 10, 2005, fire

    2004 F-150 CAUGHT ON FIRE AS WE WERE DRIVING IT, PULLING 4-WHEELER. *AK

  16. Electrical system, Jan 28, 2005, fire

    I SAW YOUR REPORT ON THE NEWS ABOUT FORDS NEW FIRE PROBLEM. I HAVE A 2004 F-150 XLT LARIAT P/U TRUCK WITH 3000 MILES ON IT , ONLY 3 MONTHS OLD, CATCH FIRE ON ME AS I WAS DRIVING DOWN THE ROAD.IT WAS A SEVERE ELECTRICAL FIRE. BEFORE IT HAPPENED , THE RADIO WOULD STAY ON AFTER I LOCKED AND LEFT THE VEHICLE.I HAVE BEEN WITH OUT MY VEHICLE SINCE 10/04 . FORD , AND THE DEALER KEEPS GIVING ME THE RUN AROUND. FORD LEAGAL DEPT TOLD ME TO CALL MY INSURANCE CO!THEY ARE TELLING ME THEY ARE SENDING A FIELD ENGINEER 2-08-05 TO CHECK IT OUT. THEY HAVE BEEN VERY EVASIVE AND NOT CO-OPERATIVE AT ALL , AND I THINK THEY ARE COMMING IN JUST TO COVER THINGS UP! THE VEHICLE WAS INVOLVED IN A MINOR ACCIDENT ON 10-04 ($3000) DAMAGE.AND FORD IS TRYING TO MAKE ME BELIEVE ITS ACCIDENT RELATED AND THEY WONT COVER IT. BUT NOW I SEE THE NEWS , I CAN SEE CLEARLEY NOW ! THE VEHICLE IS LOCATED AT EASTGATE FORD , ON SEAJAY DR. IN BEAVERCREEK, OHIO, 45430. YOU FOLKS SHOULD COME CHECK IT OUT , BEFORE THEY TRY TO COVER UP SAME PROBLEM IN THE NEW 2004'S ! *AK

  17. Electrical system, Jan 28, 2005, fire

    MY 2004 FORD F-150 CAUGHT FIRE AT 5:30AM IN THE MORNING WHILE SITTING IN MY DRIVE WAY. THE FIRE ENDED UP CONSUMING THE ENTIRE VEHICLE AND THEN JUMPED TO THE HOUSE. THE VEHICLE WAS TOTALED AND TOTAL DAMAGE TO THE HOUSE WAS IN EXCESS OF $30,000. THE FIRE SEEMED TO START NEAR THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT INVESTINGATION RESULTED IN AN INCONCLUSIVE REASON FOR THE FIRE. THEY COULD NOT FIND ANY EVIDENCE FOR WHAT WOULD HAVE STARTED THE FIRE. *AK

  18. Electrical system, Dec 22, 2004

    MY BATTERY LIGHT CAME ON THE DASHBOARD CAME ON, AFTER A FEW MINUTES IT WENT OFF, A COUPLE OF MILES LATER IT CAME BACK ON, THEN OFF AGAIN. I CHECKED MY VOLTAGE GAUGE AND IT WAS FINE. A COUPLE OF MILES LATER I NOTICED MY LIGHTS WERE DIMMING, I CHECKED MY VOLTAGE GAUGE AGAIN AND IT WAS READING ZERO. MINUTES LATER ALL MY ELECTRONICS WENT OUT, NO HEADLIGHTS, TAILLIGHTS, BRAKE LIGHTS, MY SPEEDOMETER WENT OUT AND EVERYTHING ELSE ON THE DASH. THEN THE ENGINE STARTED MISFIRING AND THE VEHICLE SHUT OFF. THIS ALL HAPPENED WHILE I WAS DRIVING. I LOST MY POWER BRAKES, MY POWER STEERING AND HAD NO LIGHTS. I NOTICED THAT WHILE I WAS WAITING FOR A TOW TRUCK, ME HEAD LIGHTS AND TAIL LIGHTS WERE STUCK ON. THEY WERE ON ONLY ENOUGH TO SEE THE ELEMENT IN THE LIGHT BULB GLOWING. THE KEY WAS OUT OF THE IGNITION AND THE LIGHT SWITCH WAS IN THE OFF POSITION. THEY STAYED ON FOR THE ENTIRE TIME I WAS WITH THE VEHICLE, WHICH WAS OVER AN HOUR. THE DEALERSHIP SAID ALL THEY DID WAS CHARGE THE BATTERY AND FOUND NOTHING WRONG. WHAT CAUSED THE BATTERY TO LOSE A CHARGE? THEY (FORD) COULD NOT ANSWER THAT QUESTION AND SENT ME ON MY WAY! *JB

  19. Engine and engine cooling, Electrical system, Dec 17, 2004

    2004 F150/5.4 ENGINE QUITS AT LOW SPEED. COMPLETELY RANDOM, MAY DO IT SEVERAL TIME IN ONE DAY AND THAN NOT AGAIN FOR SEVERAL WEEKS. I HAVE BEEN INVOLVED IN SEVERAL CLOSE CALLS WHEN THE VEHICLE QUIT AT INTERSECTIONS AND RAILROAD TRACKS. SINCE NO ODBC CODES ARE EVER SET, DEALER CAN'T SEEM TO FIND THE PROBLEM. *JB

  20. Suspension, Electrical system, Dec 7, 2004

    UPON INVESTIGATION, FINDING VERIFIED MY SUSPICIONS THAT THERE WAS A PROBLEM IN THE REAR-END. *BF THE SPEEDOMETER ALSO FAILED. *SC

  21. Electrical system, Tires, Nov 18, 2004

    TWICE THE ENGINE HAS GONE INTO "FAIL-SAFE" OR "LIMP" MODE; DIAGNOSED AS A "COMPUTER" GLITCH ON A BRAND NEW 2004, LESS THAN 700 MILES, FORD F150 PU; ONCE ENTERING THE HIGHWAY; ONCE ENTERING AN INTERSECTION. WHEN THIS HAPPENS, THERE IS ENOUGH POWER TO GET YOU OFF OF THE ROAD. STOPPING THE TRUCK, CUTTING IT OFF AND BACK ON ALLOWED FOR NORMAL USE. ALSO EXCESSIVE VIBRATION CHECKED 3 TIMES, WAS TOLD UNDER INVESTIGATION; NO FIX YET. 3 OUT OF 4 NEW TIRES WERE REPLACED DURING DIAGNOSTICS STATING THAT THEY HAD "FLAT" SPOTS ON THEM.*AK

  22. Service brakes, Hydraulic, Fuel system, Gasoline, Electrical system, Air bags, Oct 13, 2004, crash

    WHILE APPLYING THE BRAKES COMING TO A RED LIGHT AT AN INTERSECTION, ALL POWER WAS LOST AND DRIVER UNABLE TO STOP VEHICLE AND CRASHED INTO A DUMP TRUCK. NO AIRBAGS WERE DEPLOYED, ALL POWER WAS LOST. DEALER CHECKED VEHICLE AND SAID THAT THEY COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE. VERY DISTURBING FAILURE BECAUSE THE DEALER COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE TO FIX AND THAT THIS COULD HAPPEN AGAIN AT ANY TIME.*AK

  23. Suspension, Engine and engine cooling, Fuel system, Gasoline, Fuel system, Other, Power train, Electrical system, Exterior lighting, Structure, Sep 16, 2004

    THE EMISSION LIGHT CAME ON. THE VEHICLE WAS TAKEN TO THE DEALER, AND CONSUMER WAS TOLD THAT FUEL PUMP WAS DEFECTIVE. THE GAUGE WENT OUT OF CONTROL. AFTER FILLING THE TANK, THE GAUGE READ EMPTY. *AK THE BRAKE LIGHT WIRING WAS INOPERATIVE, ALIGNMENT WAS OUT, THE VEHICLE HAD STUCK IN PARK, THE RIGHT PASSENGER DOOR WAS INOPERATIVE, THE SPEEDOMETER READ WRONG, AND THE VEHICLE WOULD DIE OUT. *SC

  24. Electrical system, Aug 11, 2004

    2004 /F-150/SC LARIOT/5.4. A/C ( EATC ) NOT OPERATING CORRECTLY. THIS VEHICLE HAS BEEN TO THE FORD DEALER 5 TIMES AND STILL NO RESOLVE. A/C WILL NOT COOL PROPERLY SHORT CYCLES 6/7 TIME PER MINUTE. THE EATC (ELECTRONIC AIR TEMPRATURE CONTROL) FOR THE A/C DOES NOT OPERATE IN FORD SPECS. AS PER FORD F-150 WS MANUEL, PAGE 412-00-4 AND STATES" IT IS KNOWN THAT A REFRIGERANT PRESSURE OF APPROXIMATELY 210 KPA ( 30 PSI) WILL YIELD A OPERATING TEMPERATURE OF 0*C (32*F). THE A/C CYCLING SWITCH CONTROLS SYSTEM OPERATION IN AN EFFORT TO MAINTAIN THIS TEMPERATURE." TEST RESULTS ( IN F* ) AT 58 / 64 % HUMIDITY MAX COOL.( ADD 8/10* FOR REG A/C) #1. AMB.70*=A/C @44* STABLE #2. AMB.80*=A/C @51* STABLE #3. AMB.90*=A/C @56* AND UNSTABLE #4. AMB.100*=A/C@62* AND UNSTABLE #5. AMB. 110*=A/C @70* AND UNSTABLE THESE RESULTS WERE VERIFIED AND REPRODUCEABLE ON 7 NEW UNITS FOR COMPARISON. FORD "HOTLINE " SAYS THAT AS LONG AS THE PRESSURES ARE NORMAL THE SYSTEM IS NORMAL AND THERE ARE NO REPAIRS OR CHANGES AUTHORIZED. IF THIS SYSTEM WAS WORKING AS ENGINEERED BY FORD SPECS. THESE READINGS WOULD BE 8/10* LOWER AND OPERATING CORRECTLY WITH NO COMPLAINTS. FORD HAS STATED " DO NOT RETURN THIS VEHICLE UNLESS THERE IS A REAL PROBLEM. *JB

  25. Suspension, Electrical system, May 24, 2004

    I HAVE A 2004 FORD F-150 FX4 SUPERCAB. I AM EXPERIENCING TWO PRIMARY PROBLEMS WITH THE VEHICLE. FIRST, THE VIBRATION AND STEERING WHEEL "NIBBLE". THE VIBRATION IS PRESENT AT NEARLY ALL SPEEDS. IT FEELS LIKE THE VEHICLE IS ROLLONG OVER SMALL BUMPS IN THE ROAD. DEALER HAS HAD VEHICLE TWICE AND WILL HAVE IT AGAIN (3RD TIME) TOMORROW. CLAIM TO BE ABLE TO FIX THE PROBLEM. THE STEERING WHEEL "NIBBLE" HAPPENS AROUND 75-80MPH AND DID IMPROVE SLIGHTLY WITH REBALANCING THE TIRES. THE OTHER PROBLEM IS WITH THE A/C SYSTEM. THE SYSTEM IS NOT COOLING THE CAB OF THE TRUCK WHEN THE OUTSIDE TEMP IS 85 OR HIGHER. THE CONDICTION IS PARTICULARLY BAD WHEN THE VEHICLE IS AT IDLE. THE DEALER SAYS THE SYSTEM IS OPERATING AT SPEC. I TALKED TO A FRIEND WHO HAS THE SAME VEHICLE AND HE SAYS HE HAS THE SAME PROBLEM AND HE IS BRINGING HIS TO THE DEALER TO HAVE IT CHECKED. THE A/C IN MY FRIEND'S 1997 RANGER COOLS BETTER THAN MY NEW F-150. *AK