2004 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 2,036

Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.

Primary concernVisibility844 reports · 41% of complaints
Owner complaints2,036Filed with NHTSA
Recall relationship16 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility844
  2. Power train233
  3. Engine and engine cooling169
  4. Service brakes122
  5. Suspension118
  6. Structure104
  7. Electrical system100
  8. Hydraulic95

Recalls and investigations

  1. Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011

    FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

    AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21

    Campaign 11V385000 on NHTSA.gov

  2. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  3. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  4. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Vehicle speed controlAug 3, 2007

    ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

    THIS COULD RESULT IN AN UNDERHOOD FIRE.

    DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

    Campaign 07V336000 on NHTSA.gov

  10. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  11. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  12. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  13. Exterior lighting, headlightsJun 12, 2006

    CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

    Campaign 06E052000 on NHTSA.gov

  14. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  15. Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004

    ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.

    FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

    DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

    Campaign 04V443000 on NHTSA.gov

  16. Fuel system, gasoline, storage, tank assemblyApr 26, 2004

    CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.

    IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.

    DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.

    Campaign 04V200000 on NHTSA.gov

Representative owner complaints: engine and engine cooling

169 reports, newest first. Show all

  1. Engine and engine cooling, May 12, 2005

    I PURCHASED A NEW 2004 F-150 VIN [XXX] IN AUG 2004. THE SAFETY ISSUE I HAVE IS THAT WE BEGAN HAVING A PROBLEM WITH THE VEHICLE STALLING WHILE IT WAS BEING DRIVEN AND FOR SOME REASON WHEN THE VEHICLE WAS TURNING LEFT. IT WAS NOT A CONSTANT THING WHEN WE WERE DRIVING THE TRUCK. HOWEVER AFTER A FEW OCCASIONS OVER A COUPLE MONTHS WE TOOK IT TO THE DEALER.WE TOOK IN ON FEB.1 2005. THE VEHICLE HAD 2600 MILES ON IT AT THIS TIME.THE DEALER CONCURRED WITH THE PROBLEM AND THE DEALER CONTACTED FORD MOTOR COMPANY FOR ASSISTANCE ON HOW TO CORRECT THE PROBLEM.THE DEALER DID AS THEY WERE INSTRUCTED BY FORD AND DID CHECKS AND INSPECTIONS OF SEVERAL SYSTEMS. THEY THOUGHT THEY HAD IT RESOLVED.BUT A MONTH TO SIX WEEKS LATER IT BEGAN STALLING AGAIN.ONLY A COUPLE OF TIMES AT LOW SPEED.THEN SOME TIME PASTED IT DID IT AGAIN THEN A WEEK LATER IT SHUTTERED WHILE ENTERING TRAFFIC. THEN 3 DAYS LATER IT STALLED IN THE MIDDLE OF A THREE LANE EXPRESSWAY BLOCKING TRAFFIC FOR MORE THAN AN HOUR.IN THE PAST EVERYTIME IT STALLED IT WOULD RESTART. THIS TIME IT WOULD NOT CRANK OVER BUT IT HAD A HOT BATTERY.IT WAS TOWED TO THE DEALER THEY DIAGNOSED IT AS A BAD MIRCOPROCESSOR I BELIEVE. THIS WAS REPLACED ,IT DID NOT CURE THE PROBLEM.THE CURRENT MILEAGE ON THE VEHICLE IS 4700 MILES. MY SAFETY CONCERN IS THAT AS MANY TIMES AS THIS VEHICLE HAS STALLED I HAVE NOT BEEN HIT BY ANOTHER VEHICLE. BUT MY LUCK MAY RUN OUT. HAVE OTHERS HAD SIMILAR PROBLEMS,HAVE THERE BEEN RECALLS IN THIS PROBLEM OR SERVICE BULLETINS. I EMAILED FORD AND IT WAS CONFIRMED THAT THEY RECEIVED MY EMAIL BUT THEY DID NOT RESPOND FOR THE SECOND TIME.THE DEALER IS VERY UNDERSTANDING BUY IF FORD HAS DATA THAT WILL HELP THEY NEED TO CONVEY IT TO THE DEALER.I NEED A RESOLUTION AND AN ASSURANCE THAT THE PROBLEM IS SOLVED.ITS NO DIFFERENT FROM DRIVING A VEHICLE THAT THE STEERING MAY BREAK AT ANY TIME.WHEN IT STALLS I LOSES POWER BRAKES AND POWER STEERING PLUS THE DANGER OF APPROACHING TRAFFIC. *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

  2. Engine and engine cooling, Mar 30, 2005

    VEHICLE EXPERIENCED SUDDEN STALLING AT LOW SPEEDS. TAKEN TO THE DEALER FOR CHECK UP.*AK *BF *NM

  3. Engine and engine cooling, Mar 23, 2005

    2004 FORD F-150 PICKUP TRUCK STALLS WHEN SLOWING TO A STOP. THE TRUCK HAS DONE THIS OVER 20 TIMES IN THE LAST 4 MONTHS.*AK

  4. Engine and engine cooling, Mar 11, 2005, fire

    RE NHTSA'S RESPONSE DATED 10/21/04 RE DEFECTIVE INTAKE MANIFOLD IN 1997 FORD F-SERIES TRUCKS. REPLY DUPLICATE TO MIDLOTHIAN, VA OFFICE. *BF THE CONSUMER ATTEMPTED TO START THE VEHICLE AND THE INTAKE MANIFOLD EXPLODED INTO MANY PIECES. NO FLAMES WERE SEEN BUT THICK BLACK SMOKE FROM UNDER THE HOOD FOR TWENTY MINUTES. THE CONSUMER STATED THAT THERE WAS A FIRE INSIDE THE ENGINE FUELED BY OIL. *TC

  5. Engine and engine cooling, Electrical system, Mar 9, 2005

    INTERMITTENTLY VEHICLE WOULD STALL WHILE MAKING TURNS, SLOWING DOWNS OR COMING TO A STOP. VEHICLE HAS BEEN TO THE DEALER, AND DEALER RESET THE COMPUTER. HOWEVER, THE PROBLEM RECURRED. *AK

  6. Engine and engine cooling, Mar 9, 2005

    2004 F150 SUPERCREW, ENGINE STALLS WHILE COMING TO A STOP, BRAKING AND SLOW TURNS. HIS HAS HAPPENED 30 TO FORTY TIMES SINCE THE TRUCK WAS PURCHASED NEW OCT 2003. AD IT SERVICE FOR THE PROBLEM IN 2004, SEEMED TO FIX IT, BUT STARTED HAPPENING AGAIN. HAD IT TO THE SERVICE DEPARTMENT 2 MORE TIMES WITH NO FIX YET. WHEN THE ENGINE DIES YOU LOSE BRAKES STEERING. THIS IS VERY DANGEROUS WITH ON COMING TRAFFIC.*AK

  7. Engine and engine cooling, Vehicle speed control, Mar 7, 2005, crash

    THE CONSUMER'S 2004 FORD F150 EXPERIENCED SUDDEN ACCELERATION WHICH RESULTED IN AN ACCIDENT. *NM THE VEHICLE WAS TAKEN TO THE DEALER WHO RAN A DIAGNOSTIC TEST. THE TEST INDICATED 4 TROUBLE CODES (CAMSHAFT POSITION SENSOR, PCM PROCESSOR FAULT, THROTTLE ACTUATOR CONTROL SYSTEM WHICH FORCED SHUTDOWN AND AN INTERNAL CONTROL MODULE SOFTWARE INCOMPATIBILITY). *NM

  8. Engine and engine cooling, Power train, Vehicle speed control, Mar 7, 2005, crash

    THE CONSUMER 2004 FORD F150 EXPERIENCED SUDDEN ACCELERATION WHICH RESULTED IN AN ACCIDENT. *NM THE VEHICLE WAS TAKEN TO THE DEALER WHO RAN A DIAGNOSTIC TEST. THE TEST INDICATED 4 TROUBLE CODES (CAMSHAFT POSITION SENSOR, PCM PROCESSOR FAULT, THROTTLE ACTUATOR CONTROL SYSTEM WHICH FORCED SHUTDOWN AND AN INTERNAL CONTROL MODULE SOFTWARE INCOMPATIBILITY). *NM

  9. Engine and engine cooling, Feb 28, 2005, fire

    FIRE IN ENGINE COMPARTMENT OF FORD F-150. OWNER WAS ATTEMPTING TO DRIVE THE VEHICLE OUT OF THE SNOW WHERE HE GOT STUCK. WHILE DOING SO, THE ENGINE COMPARTMENT CAUGHT FIRE. FIRE FIRST SEE FROM THE DRIVER SIDE COWL. HEAVY FIRE DAMAGE TO THE ENGINE COMPT.

  10. Engine and engine cooling, Feb 2, 2005

    WHILE DRIVING 40 MPH VEHICLE STALLED INTERMITTENTLY. CONSUMER MANAGED TO RESTART THE VEHICLE. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

  11. Suspension, Engine and engine cooling, Jan 13, 2005

    2004 FORD F150 REAR END HAS BEEN REPAIRED A TOTAL OF 4 TIMES.***NO ANSWER REQUIRED***. *MR THE VEHICLE'S ENGINE ALSO MADE A KNOCKING NOISE. THE DEALER REPLACED THE FILTER AND CAM BUT THAT DID NOT FIX THE PROBLEM. *NM

  12. Steering, Engine and engine cooling, Jan 13, 2005

    WHILE DRIVING IN HEAVY TRAFFIC THE STEERING WHEEL LOCKED UP AND THE VEHICLE VEERED TO THE RIGHT. *NM THE ENGINE LIGHT HAD COME ON ANOTHER OCCASION. *SC *JB

  13. Engine and engine cooling, Dec 30, 2004

    VEHICLE BUCKS AND SURGES AT LOW SPEEDS.*AK

  14. Engine and engine cooling, Dec 23, 2004

    CAM SHAFT DIFFUSER RECALL. WHEN VEHICLE WAS BROUGHT IN FOR A KNOCKING NOISE IN ENGINE DEALERSHIP AUTOMATICALLY DIAGNOSED THE PROBLEM WITHOUT INSPECTING THE VEHICLE AND REPLACING THE AIR RAID INTAKE AS STATED IN THE ABOVE RECALL. THIS PART WAS REPLACED THREE TIMES. HOWEVER THE KNOCKING NOISE STILL EXISTED. A FACTORY REPRESENTATIVE WAS CONTACTED. THE FACTORY REPRESENTATIVE VISIBLY SAW THE AFTER MARKET AIR RAID INTAKE SYSTEM INSTALLED, AND IMMEDIATELY INSTRUCTED THE DEALERSHIP TO DISALLOW THE WARRANTY, CHARGING THE CONSUMER FOR PARTS/ LABOR, AND RENTAL CAR COST. ALSO, FACTORY REPRESENTATIVE INDICATED THAT THE KNOCKING NOISE FROM THE ENGINE WAS DUE TO THE VEHICLE RUNNING LEAN BECAUSE OF THE AFTER MARKET AIR RAID AIR INTAKE SYSTEM WHICH WAS INSTALLED BY THEIR COMPANY. FORD REPRESENTATIVE WANTED TO CHARGE THE CONSUMER $6, 900 TO REPLACE THE LONG BLOCK WHICH WAS DAMAGED DUE TO THE ABOVE PROBLEM. *AK

  15. Engine and engine cooling, Electrical system, Dec 17, 2004

    2004 F150/5.4 ENGINE QUITS AT LOW SPEED. COMPLETELY RANDOM, MAY DO IT SEVERAL TIME IN ONE DAY AND THAN NOT AGAIN FOR SEVERAL WEEKS. I HAVE BEEN INVOLVED IN SEVERAL CLOSE CALLS WHEN THE VEHICLE QUIT AT INTERSECTIONS AND RAILROAD TRACKS. SINCE NO ODBC CODES ARE EVER SET, DEALER CAN'T SEEM TO FIND THE PROBLEM. *JB

  16. Engine and engine cooling, Nov 8, 2004

    TRUCK CONTINUES TO STALL/ENGINE DIES WHEN DRIVING. USUALLY STOPS WHEN SLOWING DOWN OR STARTING FROM A STOP. COMMONLY DIES AT INTERSECTIONS/STOP SINGS ETC. HAS STOPED ON HIGHWAY WHEN SLOWING DOWN MAKING IT VERY DIFFICULT TO CONTROL.*AK

  17. Suspension, Engine and engine cooling, Fuel system, Gasoline, Fuel system, Other, Power train, Electrical system, Exterior lighting, Structure, Sep 16, 2004

    THE EMISSION LIGHT CAME ON. THE VEHICLE WAS TAKEN TO THE DEALER, AND CONSUMER WAS TOLD THAT FUEL PUMP WAS DEFECTIVE. THE GAUGE WENT OUT OF CONTROL. AFTER FILLING THE TANK, THE GAUGE READ EMPTY. *AK THE BRAKE LIGHT WIRING WAS INOPERATIVE, ALIGNMENT WAS OUT, THE VEHICLE HAD STUCK IN PARK, THE RIGHT PASSENGER DOOR WAS INOPERATIVE, THE SPEEDOMETER READ WRONG, AND THE VEHICLE WOULD DIE OUT. *SC

  18. Engine and engine cooling, Jun 20, 2004

    I BOUGHT MY 2004 FORD F-150 SUPERCREW FX4 FEB. 17, 2004.I STARTED HAVING TROUBLE WITH THE A/C SYSTEM AS SOON AS IT STARTED TO GET HOT[ ABOVE 85 DEGREES ] I BROUGHT IT TO THE DEALER[SCARSDALE FORD ] TWICE AND THEY TELL ME IT IS IN SPEC ,BUT IT DOES NOT COOL THE CAB, I CHECKED THE TEMP COMING OUT OF THE VENTS AND IT STAYS AT 43 DEGREES, MY WIFES PATHFINDER BLOWS AT 28 DEGREES, A BIG DIFFERENCE.I AM NOW WAITING FOR A FORD ENGINEER TO SHOW UP AT THE DEALER SHIP.T O SPEAK FRANKLY I AM VERY UPSET WITH THE WAY THIS IS BEING HANDLE BY FORD.I HAVE HAD MANY DIFFERENT CAR OVER THE YEARS AND NEVER HAD THIS PROBLEM.*AK

  19. Engine and engine cooling, May 6, 2004

    ENGINE NOISE