2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints: power train
233 reports, newest first. Show all
Power train, Dec 11, 2024
The contact owns a 2004 Ford F-150. The contact stated that while driving at approximately 50 MPH, the engine began revving: however, the vehicle to accelerate properly. The transmission fault warning light was illuminated. The vehicle was taken to the residence. The vehicle was inspected by independent mechanic at the residence, and it was determined that the transmission needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 145,000.
Power train, Jun 16, 2022, crash
The contact owns a 2004 Ford F-150. The contact stated while starting his parked vehicle, he found that the vehicle would not start. The contact self-diagnosed and bypassed the starter solenoid using a screwdriver and started the vehicle. The vehicle slipped out of the park and rolled backward. The contact was backed over by the vehicle and had received injuries to his ribs and stomach. He had lacerations and abrasions to his back and chest. The contact was able to get out from under the vehicle and attempted to stop the vehicle which was rolling. The contact jumped into the passenger side and attempted to brake but could not. The contact attempted to push the shift lever into "park" but the gear would not engage. The vehicle rolled and crashed into the rear end of a parked vehicle. The contact's vehicle had damage to the rear bumper and the rear end of the other vehicle had the bumper and trunk crumpled. The police were not called and the contact did not seek medical attention. The contact was able to start the vehicle and drove it to his residence. The contact then examined the undercarriage and determined that the transmission linkage cable had been resting on the doughnut of the exhaust system. The contact stated that the outer cable shell had melted and the metal cable was exposed. The contact diagnosed that the exposed cable had contributed to the vehicle slipping out of gear. The contact had not taken the vehicle to a dealer or an independent mechanic. The vehicle had not been repaired. The manufacturer had been informed of the failure. The failure mileage was approximately 260,000.
Power train, Other or unspecified, Engine, Jul 20, 2020
F150 STALLS OUT RANDOMLY CAUSING A HAZARD FOR OTHER DRIVERS AND MYSELF. HAPPENS WHILE IN GEAR DRIVING, REVERSE, ETC.
Power train, Sep 17, 2019
TRANSMISSION OVERDRIVE FAILED AT 130K MILES CAUSING TRANSMISSION TO BE REPLACED.
Power train, Jul 4, 2019
TAKATA PURCHASE OUR 2004 FORD F150 4X2 SUPERCREW FROM KINGS FORD. WHEN GOING TO TENN. PULL OFF TO GET GAS AND WHEN LEAVING THE GAS STATION MAKING LEFT HAND TURN REAL WHEEL LOCK UP HAD TO BACK UP TO UNLOCK THE REAR WHEEL, CALLED KINGS FORD AND WAS TOLD NOT TO MAKE SHARP TURNS. RETURNED HOME WITH THE REAR END MAKING BANGING NOISES, KING FORD REPAIRED ON AUG 24 2004 REPLACE THE TRACTION LOCK CLUTCH PACK PART#4947 2151 MILES. AFTER THE REPAIR WE NOTICE A WHINING SOUND COMING FROM THE REAR END WAS TOLD TO BRING THE TRUCK BACK, DROPED THE TRUCK OFF ON SEPT 30,2004 AND TO PICK IT BACK UP ON OCT 2, WAS TOLD BY SERVICE REP NO WORK WAS DONE. CALLER SERVICE REP THE FLOWING MONDAY AND WAS TOLD FORD WOULD NOT PAY FOR THE FIX BECAUSE ENGINEERING IS CURRENTLY INVESTIGATION THIS CONDITION AND FOR US TO CALL EVERY MONTH. CALLED FORD MANY TIMES FINELY WAS TOLD TO TAKE OUR TRUCK TO LINCOLN MERCURY GARAGE IN FAIRFIELD, OHIO HAD A PERSON THAT WOULD REBUILD THE REAR AXLE WITH 4205A DIFFERENTIAL CARRIER. ASSEMBLE, FORD DID TAKE CARE OF THIS. AFTER LEAVING THE GARAGE NOTICE A WHINE IN THE REAR TURN AROUND WENT BACK TO THE GARAGE AND WAS TOLD THEY MAY HAVE THE PARTS TO TIGHT AND WILL NEED TO LOOSEN THEN UP. THIS HAS BEEN GOING ON FOR THE LAST 15 YEARS WITH STILL NO FIX WE HAVE NOW 95800 MILES AND WITH ANOTHER FIX FOR $3000.00
Power train, Jun 22, 2018
MY 2004 F-150 SHIFT CABLE BROKE AS I ATTEMPTED TO PUT IT IN PARK. THIS RENDERED THE VEHICLE UNABLE TO BE PUT IN PARK AND IT ROLLED BACKWARDS. THE REASON IT BROKE WAS BECAUSE OF IT RESTING AGAINST THE BOTTOM OF THE EXHAUST MANIFOLD WHERE IT JOINS TO THE WYE PIPE ON THE DRIVER SIDE. IT BURNT THE CABLE CAUSING IT TO BREAK. THE NEXT MODEL YEAR IN 2005 THIS WAS CHANGED AS FORD REDESIGNED AND RELOCATED IT TO EXIT IN A COMPLETELY SPOT. THE HOLE THAT IT EXITS THRU IN 2004 IS PLUGGED OFF IN THE 2005 MODEL. IT WOULD SEEM THAT THIS WAS DONE DUE TO MULTIPLE INSTANCES OF WARRANTY CLAIMS AND POSSIBLE LAWSUITS ARRISING FROM THIS DANGEROUS DESIGN.
Power train, Apr 5, 2018
HORRIBLE VIBRATION IN REAR END OF TRUCK WHEN LEAVING FROM A STOP AND TURNING.
Power train, Jan 20, 2018
2004 FORD F-150 STOPS PULLING AFTER 35-40MPH. IT'S LIKE IT GETS PUT INTO NEUTRAL. THIS IS REALLY DANGEROUS! THIS CAN CAUSE A MAJOR ACCIDENT. AND TO THINK THAT I TRUSTED FORD WITH MY LIFE, MY WIFE'S LIFE, AND 3 SMALL CHILDREN'S LIVES IS SICKENING. THERE IS MORE INSTANCES OF THIS SAME PROBLEM THAN YOU CAN COUNT. I DON'T GET IT! FORD KNOWS IT'S A PROBLEM BUT WON'T FIX IT. NHTSA WON'T DO AN INVESTIGATION. THE U.S. LOVES TO MAKE THE WORKING MAKE CARRY THE LOAD! FIX THE PROBLEM FORD OR I AND OTHERS WILL NEVER BUY YOUR GARBAGE AGAIN!
Power train, Other or unspecified, Engine, Sep 12, 2017, crash
TRUCK DIED, LOST ALL POWER WHILE DRIVING DOWN THE ROAD. THIS HAS HAPPENED 5 - 6 TIMES THROUGH THE YEARS STARTING AROUND 2010. SOMETIMES DRIVING DOWN FREEWAY SOMETIMES DRIVING SLOWLY INTO DRIVEWAY. BATTERY WAS CHECKED, IT WAS OKAY AND CONNECTED FINE. VARIOUS OTHER ENGINE PROBLEMS LATER INCLUDE A RATTLE NOISE AND LOW RPM. RUNNING HOT, CHUGGING ALONG LIKE RUNNING OUT OF GAS, ETC. HAVING TO PULL OVER TILL IT COULD GO AGAIN. CURRENTLY JUST A LITTLE OVER 100,000 MILES.
Steering, Power train, Jun 6, 2017
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE STEERING SHAFT LOCKED UP SEVERAL TIMES. IN ADDITION, THE OEM PART FOR THE SHIFTER CABLE WAS BLACK AND NOW IT WAS PLASTIC WITH A COATED METAL. THE CONTACT WAS UNCERTAIN IF THE CHANGE OF THE OEM PART WAS STRUCTURALLY SOUND BECAUSE THE SHIFT CABLE HAD TO BE REPLACED MORE THAN ONCE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND PROVIDED NO SOLUTION. THE VIN WAS UNKNOWN. THE APPROXIMATE FAILURE MILEAGE WAS 211,240.
Power train, May 5, 2017
THE WHOLE VEHICLE VIBRATES AND SHUDDERS AT HIGHWAY SPEED WITH NOW WARNING. IT NOW FEELS AS IF THE REAR AXLE IN MOVING, GIVE AN ODD SENSATION WHEN APPLYING THE GAS PEDAL OR TAKING YOUR FOOT OFF THE GAS PEDAL. I AM A TECHNICIAN BY TRADE, SO I PUT THE TRUCK UP ON THE LIFT AT MY SHOP AND HAVE NOTICED THE PINION IN THE REAR DIFFERENTIAL HAS SIGNIFICANT UP AND DOWN MOVEMENT. AFTER RESEARCHING A BIT, IT SEEMS THE PINION AND RING GEAR GALL THEMSELVES, I'M NOT SURE IF THE PINION BEARING FAILED CAUSING THIS. OR IF THE RING AND PINION FAILED CAUSING THE BEARING TO FAIL. AT ANY RATE THERE SEEMS TO BE A LOT OF INDIVIDUALS WITH MY EXPERIENCE, A QUICK SEARCH ONLINE MAY PROVIDE A SCOPE OF THE ISSUE.
Power train, Air bags, Apr 29, 2017
TAKATA RECALL.
Power train, Vehicle speed control, Fuel/propulsion system, Apr 6, 2017, crash
WITH MY FOOT ON THE BRAKE, I PUT THE TRUCK IN REVERSE TO BEGIN BACKING OUT OF A DRIVEWAY. I APPLIED A LITTLE GAS TO SLOWLY BACKUP AROUND THE TURN IN THE DRIVE. AS I WAS ROLLING BACKWARDS, I HAD MY FOOT ON THE BRAKE BECAUSE I WAS NAVIGATING PAST OTHER PARKED VEHICLES. AS I WAS CLEARING ONE OF THE VEHICLES, THE TRUCK SUDDENLY JOLTED BACKWARDS HITTING A TREE. SO THEN, WITH MY FOOT ON THE BRAKE, I PUT THE TRUCK IN DRIVE SO THAT I COULD PULL FORWARD AWAY FROM THE TREE. AS I BEGAN TO PRESS ON THE GAS PEDAL AND THE TRUCK INSTANTLY THRUST FORWARD, HITTING ANOTHER TREE, STOPPING THE TRUCK & KNOCKING THE TREE OVER. IT HAPPENED WITH SUCH POWER THAT THE WHEELS SPUN DOWN INTO THE MULCH BED BEFORE I WAS ABLE TO BRAKE, PUT THE TRUCK INTO PARK AND REMOVE THE KEYS TO TURN IT OFF. WHILE THE DAMAGE ON THE BACK BUMPER WAS MINIMAL, THE DAMAGE TO THE FRONT OF THE TRUCK WAS EXTENSIVE & THE INSURANCE COMPANY DECLARED THE TRUCK A TOTAL LOSS. THERE WAS ONE OTHER TIME, WHILE ON THE LOCAL HIGHWAY AT A STOPLIGHT, WITH MY FOOT ON THE BRAKE, THAT THE TRUCK BEGAN TO THRUST FORWARD ON ITS' OWN. AFTER IT FIRST ROCKED FORWARD, I PRESSED THE BRAKE ALL THE WAY TO THE FLOOR WHICH PREVENTED IT FROM ACTUALLY MOVING FORWARD ANY MORE. ONCE THE LIGHT TURNED GREEN, THE TRUCK SEEMED TO RETURN TO NORMAL FUNCTIONING. THIS INCIDENT OCCURRED AROUND THE TIME I WAS DUE FOR A TUNE-UP SO I FIGURED IT WAS A FLUKE AND WOULD HAVE BEEN RESOLVED WITH THE TUNE UP.
Power train, Mar 28, 2017
DRIVING ALONG AND SUDDENLY THE ENGINE REVED AND THE TRANSMISSION WAS NO ENGAGED. I PULLED OFF THE HIGHWAY AND TURNED THE ENGINE OFF AND STARTED AGAIN WITH NO PROBLEM. SINCE THEN, MY TRANSMISSION HAS QUIT WHILE DRIVING SEVERAL TIMES. I DID DISCOVER IF I TURNED THE OD ODD IT WOULD WORK BUT HAS NO OVERDRIVE. FORTINATELY, I WAS ABLE TO PULL OVER AND NOT HAVE AN ACCIDENT. THIS IS A DANGEROUS ISSUE AND NEEDS TO BE ADDRESSED BY FORD WITH A RECALL AND REPAIR.
Power train, Feb 4, 2017
I OWN A 2004 F-150 WITH 120,000 MILES. WHEN I AM STOPPED AND START TO TURN THE REAR END MAKES A HORRIBLE SHAKING NOISE. I HAVE OWNED THIS TRUCK FOR 40,000 MILES AND IT HAS ALWAYS HAD THIS BROBLEM. IF FORDS COMPANY SLOGAN IS BUILT TOUGH THEN THIS TYPES OF PROBLEMS SHOULD BE RECALLED. IT SEEMS MAJORITY OF 2004 OWNERS ARE HAVING THE SAME PROBLEM
Power train, Jan 25, 2017
80, 000 MILES ON THE TRUCK, AND IT NOW NEEDS ITS REAR DIFFERENTIAL REPLACED FOR THE 6TH TIME. ON TOP OF THAT , NOW THE CAM PHASERS ARE GOING BAD. CAN'T DRIVE IT NOW AGAIN AS IT MAY LEAVE ME STRANDED IN AN INTERSECTION AGAIN. I DRIVE 7 MILES EACH WAY TO WORK, AND OCCASIONALLY USE THE TRUCK FOR VACATIONS.
Power train, Nov 1, 2016
MY TRUCK GETS UP TO ABOUT 50 MPH THEN ACTS LIKE IT GOES INTO NEUTRAL , NO POWER TO THE BACK WHEELS. I'VE NOTICED THAT MORE THAN A FEW 2004 F-150 OWNERS HAVE THE SAME COMPLAINT. HAS ANY INVESTIGATION BEEN DONE AND IF SO WHAT WERE THE FINDINGS. I LIVE ON DISABILITY SOCIAL SECURITY AND CAN'T AFFORD TO HAVE A TRANSMISSION REPAIRED.I WAS ON A PAVED ROAD AT THE TIME. *TR
Power train, Oct 15, 2016
TAKATA RECALL : TRUCK IS SLIPPING IN FORWARD GEARS AND THE REVERSE WILL NOT MOVE EVEN IF U YOU REV IT UP IT'S LIKE IT'S IN NEUTRAL. ALL THIS HAPPENED WHEN I WAS LEAVING WORK TO GO HOME
Power train, Sep 28, 2016
GRINDING IN REAR AXLE ASSEMBLY, DIFFERENTIAL NEEDS REBUILD,57K...
Power train, Aug 18, 2016
UNKNOWN. MAJOR POPPING IN REAR END WHILE TURNING. WHEN TRUCK IS IN PARK I CAN ROLL IT BACK AND FORTH A GOOD 10 INCHES IN BOTH DIRECTIONS.
Power train, Jul 1, 2016
VIBRATION AT 45 TO 55. WHEN COLD STRONG JERK IN REAR END AREA AND SOMETIMES ON TURN TO RIGHT. ALSO COMES IN AT TIMES WHEN GOING TO PASSING GEAR. IT IS A DIFFERENTIAL ISSUE MORE THAN A DRIVE SHAFT ISSUE. ALL U JOINTS ARE TIGHT. NO IMBALANCE IN DRIVE SHAFT. HAVE GONE TO SPECIAL TEFLON GEAR OIL... THIS APPEARS TO BE DESIGN AND POSSIBLE SAFETY ISSUE.
Power train, Mar 11, 2016
112,000 AND SENT THE TRUCK IN FOR A HUMMING NOISE . THE WHOLE REAR END NEEDED TO BE REPLACED. THE TRUCK HAS HAD ONLY HIGHWAY DRIVING WITH NO OFF ROADING. DIFFERENTIAL OIL REPLACED EVERY YEAR.
Power train, Electronic stability control (ESC), Engine, Jan 25, 2016
TOOK TRUCK TO GET TUNE UP BUT WAS TOLD I COULDN'T GET WARRANTY TO HELP PAY FOR SERVICE BADLY NEEDED AND DUE TO THAT I LOST WORK AND WAS ALMOST HOMELESS BUT ENDED UP GETTING HELP FROM MY MOTHER FOR TIRES THAT TOOK 5 DAYS AND WAS A BIG HEADAKE AT WALLMART BUT THAT'S ANOTHER THING .ITS A LONG STORY BUT I'M DOING MY BEST TO HAVE A DECENT RUNNING TRUCK THAT I CAN RELY ON TO KEEP JOBS.I JUST WANT IT FIXED SO I HAD TO BECOME A MECHANIC JUST TO FIND OUT THERE IS A RECALL ON THESES MOTERCRAFT 515 SPARK PLUGS AND WOULD LIKE HELP TO GET COPINSATION AND HAVE REPAIRS THAT IS NEEDS ATTION ASAP .LONG STORY SHORT I LOVE MY FORD TRUCK AND LEARNED A LOT ALONG THE WAY PLEASE HELP.
Power train, Dec 30, 2015
TL* THE CONTACT OWNS A 2004 FORD F-150. AFTER EXITING THE VEHICLE WITH THE TRANSMISSION IN PARK, THE VEHICLE SUDDENLY BEGAN TO DRIVE IN REVERSE. THE CONTACT WAS ABLE TO GET BACK INSIDE TO STOP THE VEHICLE. UPON INSPECTION, THE CONTACT DISCOVERED THAT THE SHIFT LEVER BECAME DISCONNECTED. THE CAUSE OF THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 138,000.
Power train, Engine, Fuel/propulsion system, Sep 18, 2015
WITHIN A FEW WEEKS OF PURCHASING MY VEHICLE IN FEBRUARY AFTER PULLING INTO A PARKING LOT THE CHECK ENGINE LIGHT CAME ON. I ALSO NOTICED IT WAS MAKING A TICKING NOISE LIKE A DIESEL ENGINE BUT IT'S NOT A DIESEL. I WENT TO GET THE CODES AND FOUND IT WAS A RETARDED VARIABLE VALVE TIMING ISSUE CODE P0022. I LOOKED ONLINE AND WENT TO MULTIPLE SHOPS AND MECHANICS TO FIGURE OUT THE PROBLEM. AFTER PAYING TO REPLACE THE VCT SOLENOIDS IT WAS APPARENT THAT THAT WAS NOT THE ISSUE CAUSING THE TIMING PROBLEM. FOR WEEKS I NOTICED THE TRUCK SHAKING AND AT ONE POINT IT ACTUALLY STALLED AS I WAS PULLING OUT OF A PARKING LOT INTO A BUSY ROAD AND IT STALLED AS I WAS GOING INTO THE ROAD WHICH CAUSED THE ON COMING TRAFFIC TO SLOW AND STOP TO AVOID HITTING ME IN THE MIDDLE OF THE ROAD. AFTER SPENDING WEEKS IN THE DEALERSHIP SERVICE SHOP AND A LARGE SUM OF MONEY THEY FOUND THEY NEEDED TO REPLACE THE ENGINE ENTIRELY. I HAVE WITNESSED THIS ISSUE HAPPENING TO MANY MANY OTHERS ONLINE AND IN PERSON WHO HAVE THE SAME YEAR RANGE WITH THE 5.4L 3 VALVE TRITON ENGINES. THIS IS ABSOLUTELY UNACCEPTABLE FOR SO MANY VEHICLE TO HAVE THE SAME ISSUE ESPECIALLY WHEN IT HAS UNDER 100,000 MILES. IT IS NOT ONLY VERY POOR QUALITY FOR SUCH A LARGE PRICE BUT ALSO A SAFETY HAZARD TO THE OWNER AND OTHERS AROUND THESE VEHICLES.