2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints: service brakes
122 reports, newest first. Show all
Service brakes, Hydraulic, Tires, Nov 23, 2004
SEVERAL WEEKS AFTER PURCHASING MY 2004 FORD F-150, I NOTICED THAT THE FRONT WHEELS WERE BEGINNING TO DISCOLOR FROM A BUILD-UP OF BRAKE DUST. LESS THAN A MONTH INTO OWNING THE CAR, I COMPLAINED TO THE DEALERSHIP AND WAS TOLD THAT THIS PROBLEM WAS THE RESULT OF A FORD DECISION TO REPLACE THE ORIGINALLY DESIGNED BRAKE PADS WITH QUITER ONES BECAUSE OF PREVIOUS CUSTOMER COMPLAINTS ABOUT NOISY BRAKES. THEY TOLD ME THERE WAS NO ALTERNATIVE BUT TO LIVE WITH THE PROBLEM, EVEN THOUGH I WAS HAVING TO CLEAN MY WHEELS EVERY THREE WEEKS DUE TO THE CONSTANT BUILD-UP OF THE BRAKE DUST. THEY TOLD ME THAT THEY HAVE NO LOW-DUST VERSION FOR THE F-150'S EVEN IF I WERE TO PAY FOR IT MYSELF. THEY PROVIDED NO HELP OR SUPPORT, EVEN SUGGESTING THAT WE CONSUMERS WERE AT FAULT FOR THIS NEW BRAKE DUST PROBLEM BECAUSE OF COMPLAINTS ABOUT THE PREVIOUS PADS' NOISE, AS IF TO SUGGEST THAT WE DESERVE OR SHOULD HAVE EXPECTED AT LEAST ONE OF THESE PROBLEMS. MY POSITION IS THAT WHEN I BUY A $40,000 NEW CAR, I EXPECT THAT ENOUGH R&D WAS DONE TO DELIVER A QUIET AND LOW DUST BRAKE PAD. IF THIS PROBLEM ISN'T REMEDIED BY THE MANUFACTURER, I GUESS MY ONLY RECOURSE IS NEVER TO BUY FORD CARS AGAIN. IT'S BEEN AROUND 6 MONTHS SINCE MY PURCHASE AND MY TRUCK HAS ABOUT 7000 MILES ON IT; YET I STILL HAVE TO WASH THE FRONT WHEELS OFF AT LEAST EVERY THREE WEEKS DUE TO THE DISCOLORATION FROM THE BUILD-UP. *JB
Service brakes, Hydraulic, Nov 22, 2004
THE VEHICLE WOULD SHIMMY/VIBRATE WHEN BRAKING. THE VEHICLE WAS TAKEN TO THE DEALER. THE DEALER HAD TO TURN BOTH FRONT ROTORS. THE CONSUMER HAS A CONCERN THAT THE ROTORS WERE WEARING PREMATURELY. *JB
Service brakes, Hydraulic, Tires, Nov 9, 2004
I AM GOING TO GIVE YOU A VIEW OF WHAT HAS HAPPENED WITH THIS TRUCK IN THE 2 MONTHS THAT I HAVE OWNED THIS NEW TRUCK. THE DAY AFTER I BOUGHT THE TRUCK I TOOK IT BACK FOR A VIBRATION IN THE BREAKS AND A VIBRATION IN THE WHEELS AT 30 AND 75 WELL AS I AM SURE ALL OF YOU KNOW THE VIBRATION IN THE WHEELS AT THOSE SPEEDS WAS THE TIRES ARE OUT OF ROUND AND WELL THE BREAKS WELL WE ARE STILL ON THAT ONE I ALSO HAD A VIBRATION IN THE REAR END. WELL THEY TOLD ME THAT THEY HAD TO GET NEW TIRES AND THAT THE REAR END WAS BAD. SO NOW THAT THEY HAVE REPLACED THE REAR END AND REPLACED THE TIRES AND REBUILT THE BREAK SYSTEM THAT STILL DOES NOT WORK, AND NOW THE WINDOW FALLS OFF TRACK AND I SMELL SOMETHING BURNING IN THE TRUCK LIKE PLASTIC ALSO LET ME ADD THAT THE KEYPAD DOES NOT WORK. NOW REMEMBER THAT THIS TRUCK IN TWO (2) MONTHS OLD I BOUGHT IT ON AUGUST 23 2004 AND IT IS NOW NOVEMBER 9, 2004. SO WHAT DO YOU THINK THAT I SHOULD DO??? I DO APPRECIATE ALL THE INPUT .*AK
Service brakes, Hydraulic, Nov 8, 2004
COMPLAINT RECEIVED VIA E-MAIL. WHILE DRIVING DOWN A HILLS STATE ROAD APPLIED THE BRAKES AND THE CAR STARTED TO SHIMMER, AND THE STEERING WHEEL STARTED TO SHAKE VERY BADLY. I WAS SCARED TO DEATH. LUCKILY, WE MADE IT TO THE PARK IN ONE PIECE. I DROVE HOME AND CALLED THE DEALER. THE DEALERSHIP, UPON INSPECTION OF THE VEHICLE, INDICATED THAT THE 2 FRONT ROTORS WERE BADLY WARPED. THEY MACHINE THEM DOWN JUST SHY OF THE MINIMUM, AND DID NOT REPLACE THEM BECAUSE THE WARRANTY BOOK INDICATED REPLACEMENT ONLY IF IT WAS BEYOND THE MAXIMUM ALLOWED.*AK
Steering, Suspension, Service brakes, Hydraulic, Nov 5, 2004
VIBRATION IN STEERING WHEEL. REPLACED FRONT/REAR ROTORS, RACK AND PINION, STEERING GEAR AND BALANCED ALL TIRES. *BF STEERING VIBRATION AT HWY SPEEDS. STEERING SHAKES WHEN BRAKING. *TC *JB
Service brakes, Hydraulic, Oct 27, 2004
DISC BRAKE DEFECT- I OWN A 2004 F-150 SUPERCREW. TWO OF MY FRIENDS OWN ONE EACH AS WELL. THE DISKS ARE TOO SMALL FOR THE WEIGHT OF THE VEHICLE. MINE HAVE ALREADY WARPED TWICE. THEY FINALLY STOPPED TURNING THEM WHICH ONLY MAKES THE WARPING FASTER, AND PUT A NEW SET ON. THE ONLY PROBLEM IS THAT TEHY WILL DO THE SAME THING. MY FRIENDS ARE HAVING THE SAME PROBLEM AND FORD ACKNOWLEGES THE PROBLEM ALTHOUGH I DON'T SEE IT AS A RECELL ITEM. I DONT KNOW WHAT FORD WILL DO ONCE THESE TRUCKS ARE OUT OF WARRANTY. THEY ALWAYS TRY TO SELL EXTENDED BUT I WILL NOT BITE AS I KNOW THAT THIS IS A DESIGN DEFECT. 2. I BELIEVE THAT MOST PEOPLE WILL DRIVE ON THE WARPED BRAKES MAKING THEM BRAKE DIFFERENTLY IN BAD CONDITIONS. I BELIEVE THAT BRAKES ARE A MAJOR COMPONANT OF ANY MOVING VEHICLE AND THAT IN NEARLY ALL DANGEROUS SITUATIONS IN A VEHICLE BRAKES ARE APPLIED AND DEPENDED UPON. 3. I TALKED PLANET FORD IN TO REPLACING THE ROTORS. THEY WANTED TO TURN THEM A SECOND TIME. ACCORDING TO POSTS ON DIFFERENT WEB SITES, THE WARPING IN THE FRONT ROTORS AND THE GROVING IN THE REAR ROTORS HAS BECOME A MAJOR ISSUE. *AK
Service brakes, Hydraulic, Fuel system, Gasoline, Electrical system, Air bags, Oct 13, 2004, crash
WHILE APPLYING THE BRAKES COMING TO A RED LIGHT AT AN INTERSECTION, ALL POWER WAS LOST AND DRIVER UNABLE TO STOP VEHICLE AND CRASHED INTO A DUMP TRUCK. NO AIRBAGS WERE DEPLOYED, ALL POWER WAS LOST. DEALER CHECKED VEHICLE AND SAID THAT THEY COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE. VERY DISTURBING FAILURE BECAUSE THE DEALER COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE TO FIX AND THAT THIS COULD HAPPEN AGAIN AT ANY TIME.*AK
Service brakes, Hydraulic, Exterior lighting, Visibility, Oct 13, 2004
FIRST APPLACTION OF BRAKES AFTER BACKING OUT OF DRIVE WAY THAT IS STOPPING AT THE RED LIGHT AT (RT)#30-& MAIN RD,BRAKE LINES AT ABS CONTROL MANFOLD,ARE VIBRATING SO BAD IT SOUNDS LIKE THE FAN IS RUBBING SOMTHING MY EXPERANCE WITH HYDRAULIC. TELLS ME THAT THE BRAKE LINE FITTINGS AT THERE SEAT IN THE MANAFOLD WILL FALI.#2 THIS TRUCK HAS DELUX MIRRORS,SIGNAL MIRRORS,LED MOUNTED IN THE BOTTOM,R/S LED OUTER THREE CANT BE SEEN FROM THE DRIVER'S SEAT. *AK
Service brakes, Hydraulic, Oct 10, 2004
I PERSONALLY HAVE NOT HAD A PROBLEM WITH THIS VEHICLE, RATHER THIS IS A LINK TO A MESSAGE BOARD WHERE SEVERAL PEOPLE WITH 2004 FORD F-150 TRUCKS HAVE LOST THEIR BRAKES COMPLETELY! I HAVE THE SAME VEHICLE AND AM VERY CONCERNED. I URGED THEM TO CONTACT YOU, BUT NOT SURE IF THEY'LL TAKE THE TIME TO DO IT. I JUST WANTED TO MAKE NHTSA AWARE OF A POTENTIALLY LIFE THREATENING ISSUE. HERE IS THE LINK. HTTP://WWW.FORD-TRUCKS.COM/FORUMS/SHOWTHREAD.PHP?P=2019172#POST2019172. *NM
Service brakes, Hydraulic, Oct 10, 2004
I WENT SHOPPING AND PARKED MY TRUCK. UPON RETURNING TO MY TRUCK 10 MIN LATER, I DROVE TO THE FIRST LIGHT AND WENT TO USE MY BRAKES AND THE PEDAL WENT RIGHT TO THE FLOOR. NO BRAKES. HAD TO GET TOWED TO FORD. THEY SAY IT'S THE ECU. I KNOW OF 4 OTHER PEOPLE WHO HAVE HAD THE SAME PROBLEM WITH THE SAME VEHICLE. *NM
Steering, Service brakes, Hydraulic, Oct 3, 2004
BRAKES & RACK AND PINION BAR. *AK
Service brakes, Hydraulic, Oct 3, 2004
BRAKES ON NEW MODEL 2004 F150 ARE DEFECTIVE. *AK
Service brakes, Hydraulic, Oct 1, 2004
I HAVE A 2004 F-150 XLT EXTENDED CAB PICKUP. I HAE HAD THE TRUCK FOR 5 MONTHS AND EVER SINCE THE FIRST MONTH I HAVE HAD BRAKE PROBLEMS. MY BRAKES AND ROTORS KEEP GETTING TORE UP AND FORD IS SAYING THAT I HAVE USED TIRE SHINE AND THAT IS WHAT "ATE" MY BRAKES UP. I HAVE ONLY USED TIRE SHINE ONCE! ALSO, MY TIRES ARE ONLY 5 MONTHS OLD AND THEY ARE EXTREMLEY WORE OUT. I HAVE TOLD THE FORD DEALER ABOUT THIS AND THEY SAID IT IS NORMAL ON A 4X4. I HAVE ASKED 2 OTHER FORD DEALERS AND THEY SAID THEY HAVE NEVER HEARD OF IT BEING "NORMAL" ON A 4X4. IN EITHER CASE FORD IS UNWILLING TO REPLACE THE TIRES. ALSO THEIR CUSTOMER SERVICE HOTLINE IS NOT WORTH IT, THEIR ATTITUDE IS OH WELL IT IS YOUR PROBLEM NOT MINE. I AM VERY UNHAPPY WITH FORD.*AK
Service brakes, Hydraulic, Sep 15, 2004
VEHICLE WAS TAKEN TO THE DEALER BECAUSE THE VEHICLE WOULD SHIMMY WHILE DRIVING 35 MPH OR MORE. THE DEALER TURNED THE ROTORS. AFTER 6000 MILES THE PROBLEM RESURFACED.. PLEASE PROVIDE ANY FURTHER INFORMATION. *JB
Service brakes, Hydraulic, Aug 30, 2004
I HAVE A FORD F-150 EXTENDED CAB WITH APPROXIMATELY 3000 MILES. THE BRAKES HAVE BEEN SQUEAKING FOR SEVERAL WEEKS NOW. I TOOK IT TO MY DEALER AND WAS TOLD THAT FORD INSTALLS BRAKES THAT DON'T MEET UP RIGHT WITH THE ROTERS WHICH CAUSES THE SQUEAKING. I WAS INFORMED THAT THERE WAS NOTHING MY DEALER COULD DO AND THAT I SHOULD BUY A DIFFERENT BRAND OF BRAKE PADS TO PUT ON THE VEHICLE. I WAS TOLD THESE NEW PADS WOULD RUN APPROX $50.00. I CALLED FORD AND WAS INFORMED THEY WOULDN'T DO ANYTHING TO RECTIFY THE PROBLEM EITHER. I DON'T THINK IT'S RIGHT THAT MY VEHICLE THAT HAS 3000 MILES AND THAT I'VE OWNED FOR LESS THAN A YEAR HAS SQUEAKING BRAKES AND NO ONE WANTS TO FIX THE PROBLEM.*AK
Service brakes, Hydraulic, Vehicle speed control, Aug 19, 2004
2004 FORD F150 XLT 4WD SUPERCAB(BRAKES CONSTANTLY SQUEALING)CONDITIONS WERE NORMAL EVEN BRAKING.I NEVER HAD TO SLAM ON THE BRAKES. 'VE BROUGHT MY VEHICLE BACK TO FORD DEALERSHIP THREE TIMES OVER A PERIOD OF 4 MONTHS.CORRECTIVE ACTIONS ARE SCUFFING THE BRAKE PADS AND DEGLAZING THE ROTORS.IT'S FINE FOR A MONTH AND THE SQUEALING IS BACK AS WELL AS A DEPOSIT OF BRAKE DUST ON THE WHEEL.I'VE ALSO HAD TWO INCIDENTS CONCERNING THE ELECTRONIC ACCELRATOR(FORD CALLS THIS DRIVE BY WIRE AS IT IS DIGITALLY CONTROLLED ACCELERATION)THE TROUBLE LIGHT DISPLAYED IN DASH PANEL TWICE OVER A PERIOD OF 4 MONTHS.THE LAST INCIDENT CAUSED THE VEHICLE ENGINE TO VIOLENTLY SPUTTER AND MISFIRE CAUSING LOSS OF POWER .THE VEHICLE WAS CHECKED WITH DIAGNOSTIC EQUIPMENT AND I WAS TOLD THAT NOTHING APPEARED WRONG WITH THE ACCELERATOR MODULE.THE BRAKES I CAN LIVE WITH BUT THE ELECTRONIC ACCELERATOR IS PARAMOUNT FOR THE VEHICLE TO FUNCTION.NO ACCELERATOR(DIGITAL) NO GO.LOSS OF POWER,CONTROL AND YOU MIGHT CAUSE AN ACCIDENT CAUSING INJURY TO YOU AND OTHERS. *AK
Service brakes, Hydraulic, Power train, Aug 17, 2004
WHILE DRIVING AND COMING TO COMPLETE STOP AUTOMATIC TRANSMISSION DIDN'T SHIFT PROPERLY FROM THE FIRST TO THE SECOND GEAR, FINALLY THE STICK SHIFT DIDN'T MOVE FROM PARK TO A DRIVE GEAR. ALSO BRAKES VIBRATED WHILE DRIVING AT ANY SPEED . *AK
Service brakes, Hydraulic, Aug 14, 2004
DROVE VEH. 10 MILES, PARKED, CAME OUT FROM SHOPPING STARTED VEHICLE. BRAKE PEDAL WENT RIGHT TO THE FLOOR, COULD ONLY OBTAIN SOME BRAKE BY PUMPING PEDAL.*AK
Service brakes, Hydraulic, Aug 10, 2004
REAR ROTORS HAVE DEEP GROOVES BEING CUT INTO THEM, THE FRONT ARE NOT AS BAD BUT MORE RIPPLES IN THEM. I TOOK IT TO MY FORD DEALER AND THEY TOLD ME IT WAS DUE TO HAVING USED TIRE SHINE ON THE TIRES. I EXPLAIN TO THEM THAT THIS WAS THE FIRST TIME I USED IT AND IT WAS THE NITE BEFORE I BROUGHT THE TRUCK IN FOR SERVICE. THE TRUCK IS A 2004 F150 SUPERCREW 4X4 FX4. IT HAS 4256. MILES ON IT. I HAVE NOTICED 11 OTHER F150 SUPERCREWS WITH THE SAME 2 LINE GROOVES CUT INTO THE REAR ROTORS. ONE OF THOSE TRUCKS ONLY HAD 600 MILES ON IT. ALL WHERE THE 2004 F150 SUPERCREW 4X4 ( LARIAT AND FX4)
Service brakes, Hydraulic, Jul 13, 2004
DURING ROUTINE INSPECTION DEALERSHIP INFORMED THE CONSUMER THAT THE REAR BRAKES WORE OUT. THE PROBLEM WAS NOT RESOLVED. *AK
Service brakes, Hydraulic, Fuel system, Gasoline, Jun 21, 2004
VEHICLE WAS PARKED AND CONSUMER NOTICED FLUID WAS LEAKING FROM UNDERNEATH THE VEHICLE. AND A ODOR WAS COMING IN FROM THE VENTS. CONSUMER DROVE THE VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT O RING NEEDED TO BE REPLACED INSIDE OF THE ENGINE. ALSO, A SECOND PROBLEM OCCURRED. WHILE APPLYING THE BRAKES PEDAL WENT TO THE FLOOR,AND THE DRIVER HEARD A SQUEAKING NOISE. MECHANIC DETERMINED THAT THE BOTH FRONT ROTORS NEEDED TO BE REPLACED. *AK
Service brakes, Hydraulic, Apr 29, 2004
WHILE DRIVING 25 MPH,THE DRIVER APPLIED THE BRAKES,THE PEDAL WENT TO THE FLOOR. THE VEHICLE CONTINUE TO PICK UP SPEED. THE DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE BY PUMPING THE BRAKES. THE DRIVER WAS ABLE TO DRIVE THE VEHICLE HOME AND CALLED A TOWED TRUCK TO HAVE THE VEHICLE TOWED TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT THE MASTER CYLINDER NEEDED REPLACING. *MR *NM