2004 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 2,036

Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.

Primary concernVisibility844 reports · 41% of complaints
Owner complaints2,036Filed with NHTSA
Recall relationship16 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility844
  2. Power train233
  3. Engine and engine cooling169
  4. Service brakes122
  5. Suspension118
  6. Structure104
  7. Electrical system100
  8. Hydraulic95

Recalls and investigations

  1. Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011

    FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

    AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21

    Campaign 11V385000 on NHTSA.gov

  2. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  3. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  4. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Vehicle speed controlAug 3, 2007

    ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

    THIS COULD RESULT IN AN UNDERHOOD FIRE.

    DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

    Campaign 07V336000 on NHTSA.gov

  10. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  11. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  12. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  13. Exterior lighting, headlightsJun 12, 2006

    CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

    Campaign 06E052000 on NHTSA.gov

  14. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  15. Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004

    ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.

    FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

    DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

    Campaign 04V443000 on NHTSA.gov

  16. Fuel system, gasoline, storage, tank assemblyApr 26, 2004

    CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.

    IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.

    DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.

    Campaign 04V200000 on NHTSA.gov

Representative owner complaints: suspension

118 reports, newest first. Show all

  1. Suspension, Jul 2, 2007, crash

    MY ACCIDENT IN A PARKING DECK IS ON SECURITY RECORDING AT THE BEAU RIVAGE CASINO IN BILOXI, MS I THINK. FORD CANNOT EXPLAIN WHY A WHEEL BROKE OFF AT 8 MPH. I CAUGHT AN 18" H X 6" W X 24' L STEEL TRAFFIC CONTROL DEVICE WITH THE OUTSIDE EDGE OF MY FRONT DRIVER'S SIDE TIRE. I DON'T KNOW HOW FAST I WAS GOING BUT THE TAPE DOES. I THINK IT LESS THAN 10 MPH. I AM PRETTY SURE I WAS BRAKING WHEN IT HAPPENED. I WAS ON A DOWN RAMP AND THERE WERE OTHER CARS. I WAS TAKING CARE, BUT LOOKING AT ANOTHER CAR PULLING IN NEXT TO ME WHEN THE ACCIDENT OCCURRED. IT'S ON TAPE. ANYWAY, MY FRONT WHEEL SNAPPED OFF. FORD HAS A NON EXPLANATION. THEY AGREE THIS IS NOT SUPPOSED TO HAPPEN UNDER THE CONDITIONS IT DID, AND SINCE IT MAY HAVE BEEN TAPED...THE BEAU WON'T GIVE IT UP TO ME BUT MAYBE YOU....HAVE GIVEN AN ALTERNATIVE EXPLANATION THAT MAKES NO SENSE. ACCORDING TO FORD, BOTH ASTRO FORD IN D'IBERVILLE, MS AND THE MYSTERIOUS ADJUSTER (APPARENTLY HE IS NOT COMPUNCTED TO STATE HIS FINDINGS, JUST JUDGMENT) WHO SEEMINGLY CONCURS WITH ASTRO, THERE IS A PART MISSING THAT HAD TO HAVE BEEN LEFT OUT IN ONE OF TWO MAINTENANCE (BRAKE AND ALIGN) JOBS, THE MOST RECENT OF WHICH WAS MORE THAN 20000 MILES AGO. WHEN ASKED IF I COULD OPERATE THE TRUCK WITH THE PART MISSING, THEY CALL IT A KEY, THE ANSWER WAS A DEFINITIVE AND UNANIMOUS NO. WOULD THE TIRE WEAR FUNNY? THEY SAY YES, AND AGREE IT IS NOT. THERE IS NOTHING, WHEN YOU LOOK CLOSELY AT THIS TRUCK, THAT WOULD INDICATE ANY FORM OF HARD LIVING. THE SPARE TIRE IS UNUSED. THE REASON WHY I KNOW 20000 SINCE ANYTHING IS BECAUSE THAT'S WHEN THE TIRE WAS MOUNTED ON THE WHEEL THAT FAILED AND OTHER THAN WASHING IT, THAT'S THE LAST ATTENTION THAT WHEEL HAD. I HAVE THAT RECORD. NEITHER THE BRAKES OR ALIGNMENT WERE DONE SINCE. *TR

  2. Steering, Suspension, Oct 24, 2006

    I PURCHASED MY FORD F-150 AS A DEMO IN 2004. THE TRUCK HAS BEEN BACK TO THE DEALERSHIP AT LEAST 5 TIMES FOR A VIBRATION OVER 60 MILES/HR. THE TRUCK NOW HAS JUST OVER 46,000 MILES AND I JUST PUT THE 4TH SET OF TIRES ON THE TRUCK. THE DEALERSHIP STATES THERE IS NOTHING THEY CAN DO. I HAVE READ MANY ONLINE FORUMS ABOUT THE SAME COMPLAINTS WITH THIS FORD TRUCK. TWO WEEKS AGO I SPENT OVER $1000 DOLLARS ON TIRES AND ALIGNMENT, THE VIBRATION IS STILL PRESENT. MY NEXT STEP IS TO FILE FOR THE LEMON LAW. *NM

  3. Suspension, Jul 17, 2006

    TOOK VEHICLE TO THE DEALERSHIP SIX MOTHS AGO HAD VIBRATIONS COMING FROM THE CAR AND STEERING. TOOK CAR TO THE DEALERSHIP AND WAS ADVISED THERE WAS NO PROBLEM. SIX MONTHS LATER PROBLEM KEPT RECURRING AND TOOK CAR TO INDEPENDENT SHOP AND WAS ADVISED I NEEDED RIGHT UPPER AND LOWER BALL JOINT. THIS IS A 2004 F150 FX4 THIS SHOULD NOT BE HAPPENING ON A BARELY 2 YEAR OLD CAR. I'M LUCKY MY CAR DID NOT BUCK ON ME ON THE ROAD. *JB

  4. Suspension, Mar 31, 2006

    DT*: THE CONTACT STATED A ROARING NOISE WAS HEARD FROM THE REAR END OF THE VEHICLE. THE ENTIRE REAR END HAS BEEN REPLACED ONCE AND REBUILT ON THREE SEPARATE OCCASIONS. THE DEALERSHIP HAS BEEN ALERTED.

  5. Suspension, Service brakes, Hydraulic, Feb 24, 2006

    2004 F150 BRAKES BEGAN TO SHIMMY AND SHUTTER 3 MONTHS AFTER PURCHASE. ROTORS AND BRAKES WERE RESURFACED AND REPLACED. *TS ***NO ANSWER REQUIRED*** ABOUT THREE MONTHS AFTER THE VEHICLE WAS PURCHASED THE CONSUMER BEGAN HAVE PROBLEM WITH THE BRAKES. THE DEALER HAS REPLACED THE ROTORS 3 TIME, RESURFACED THEM TWICE, REPLACED THE BRAKE PADS THREE TIMES AND REPLACED THE FRONT CALIPERS ONCE. THE REAR END WAS REPLACED ON DEC 2, 2004 BECAUSE OF VIBRATION AND BAD BEARINGS.

  6. Suspension, Service brakes, Hydraulic, Jan 5, 2006

    I HAVE A NEW FORD F150 SUPER CREW THAT HAS HAD THREE SETS OF ROTORS , STABILIZER BARS, TIRES, BRAKES, BRAKE CLUSTER, ETC. I NOW HAVE 18,000 MILES ON THIS TRUCK AND IT IS NEEDING ANOTHER SET OF ROTORS NOW. IT IS COMPLETELY UNSAFE TO DRIVE AND WE HAVE CHILDREN AND ARE AFRAID TO TAKE THEM ANY WHERE IN THIS VEHICLE. I HAVE OTHER THAT I CAN PROVIDE INFO THAT HAS HAD THE SAME PROBLEMS. I NEED HELP WITH THIS AND I AM GOING TO EXPLORE EVERY AVENUE POSSIBLE TO SEE THAT NO ONE IS INJURED DO TO THIS DEFECT.*JB

  7. Suspension, Dec 20, 2005

    DT: THE CONTACT STATED WHILE DRIVING VEHICLE BECAME IMPOSSIBLE TO STEER. HE PULLED THE VEHICLE OVER AND HAD IT TOWED TO A DEALERSHIP. THEY FOUND THE FRONT DRIVER SIDE WHEEL TILTED IN, AND THE BALL JOINT NUT WAS MISSING. THE VEHICLE IS CURRENTLY GETTING REPAIRED AT THE DEALERSHIP.*AK

  8. Suspension, Nov 9, 2005, crash

    REAR OF CONSUMERS 2004 FORD F150 PULLED HIM OFF THE ROAD. *TS THE CONSUMER MANAGED TO GET THE TRUCK BACK ON THE ROAD, BUT IMMEDIATELY WENT OFF THE ROAD AGAIN. WHEN THE CONSUMER MANAGED TO GET THE TRUCK ON THE ROAD A SECOND TIME, HE LOST CONTROL OF THE TRUCK AND WENT ACROSS FOUR LANES OF THE STREET. THE CONSUMER TRAVELED UP AN EMBANKMENT ON THE OPPOSITE SIDE OF THE STREET AND HIT A TREE. THE CONSUMER WAS TOLD BY THE INSURANCE COMPANY OF WHICH HE WAS NOT AWARE OF, THAT HIT ANOTHER VEHICLE TWICE AND CAUSED THAT CAR TO CROSS ALL FOUR LANES OF THE ROAD. *JB *NM

  9. Suspension, Oct 20, 2005

    AT LEAST ONCE A WEEK OUR TRUCK WILL GO IN TO A VIOLENT SHAKING EPISODE. THE MAJORITY OF THE TIME IT RIDES BEAUTIFULLY. THERE DOESN'T SEEM TO BE A PATTERN OTHER THAN IT BEGINS AFTER THE TRUCK HAS BEEN PARKED AND STARTED TO BE DRIVEN AGAIN. IT FEELS AS IF THE WHEELS ARE FALLING OFF LITERALLY. IT SEEMS TO BE SUSPENSION RELATED BUT SETS OFF NO ENGINE LIGHT OR WARNINGS. USUALLY IF MY WIFE OR I STOP THE TRUCK, PLACE IT IN PARK, SHUT THE TRUCK OFF, THE PROBLEM WILL STOP. IT IS SUCH A VIOLENT SHAKING THAT THE VEHICLE CAN NOT BE DRIVEN AND MUST BE PULLED OFF THE ROAD. HERE IN AMISH COUNTRY NOT ALL ROADS HAVE EMERGENCY LANES AND THIS HAS PUT US IN SOME DANGEROUS PREDICAMENT. HAD THE TRUCK IN TO ONE DEALER WHO COULD NOT REPLICATE THE PROBLEM. I HAVE AN APPOINTMENT NEXT WEEK AT ANOTHER DEALER FOR THE SAME ISSUE. I NORMALLY CARRY NO LOAD AND NO TOWING HAS BEEN DONE WITH THIS TRUCK TO DATE.*JB

  10. Steering, Suspension, Tires, Oct 14, 2005

    DT: THE CONTACT OWNS A 2004 FORD F150 SUPER CAB. THE CONTACT COMPLAINED ABOUT STEERING PROBLEMS. TOOK VEHICLE TO THE DEALERSHIP SEVERAL TIMES, AND THEY HAVE BEEN UNABLE TO CORRECT THE PROBLEM. VEHICLE WILL SHIMMIED WHILE GOING DOWN THE ROAD, THEY REPLACED THE RACK AND PINION AND IT HELPED SOME. THE TIRES HAVE BEEN CHANGED, REALIGNED, AND BALANCED, AND NOTHING HELPED. HE DID KNOW OF OTHER PEOPLE THAT ALSO HAD THIS PROBLEM. A FRIEND SAID THAT THEY KNEW OVER 500 REPORTS ON A WEBSITE OF THESE PROBLEMS AS WELL. THIS PROBLEM HAS BEEN OCCURRING SINCE THE VEHICLE WAS PURCHASED IN SEPTEMBER 2004. *AK *NM

  11. Suspension, Service brakes, Hydraulic, Oct 3, 2005

    DT: THE CONTACT OWNS A 2004 FORD F150. THE REAR END FAILED SEVEN TIMES. THE CONTACT TOOK THE TRUCK TO SERVICE DEALER ON 9-28-05, AND THE SERVICE DEALER ACKNOWLEDGED THAT THERE WAS A PROBLEM, BUT STATED THAT THE CONTACT COULD DRIVE THE VEHICLE , AND ADVISED HIM TO CALL CUSTOMER CARE BECAUSE THERE WAS GOING TO BE A DISAGREEMENT BETWEEN CUSTOMER CARE AND THE DEALERSHIP AS TO WHO WAS GOING TO FIX THE VEHICLE. THE VEHICLE WAS STILL UNDER WARRANTY. ON 10-03-05 THE CONTACT DROVE THE VEHICLE AT 45-50 MPH AND WHILE PULLING A WORK TRAILER HE HEARD A LOUD NOISE. THE BRAKES LOCKED AND THEN THE REAR END LOCKED UP. *SC . *AK

  12. Suspension, Tires, Sep 7, 2005

    EVERY TIME YOU REACH THE SPEED BETWEEN 65- 70 MPH THE VEHICLE / STEERING WHEEL SHAKES AS IF THE TIRES ARE NOT BALANCED. I HAD THEM BALANCED 3 TIMES ALREADY AND IT STILL DOES THE SAME. REAR END OF VEHICLE THROWS TO L/R WHEN GOING OVER BUMPS. I'VE TEST DRIVEN OTHER MAKES AND THERE ISN'T A PROBLEM GOING OVER THE SAME BUMPS. *JB

  13. Suspension, Aug 20, 2005

    INTERMITENT SHAKING OF VEHICLE WHILE DRIVING AT ANY SPEED AND ONLY STOPS SHAKING WHEN VEHICLE IS BROUGHT TO A COMPLETE STOP. NO WARNING THAT TRUCK WILL START SHAKING. BROUGHT TRUCK TO DEALER THREE TIMES AND DEALER COULD NOT REPLICATE SHAKING, SAYS NOTHING IS WRONG, REFUSES TO TAKE ANY ACTION. SERVICE BULLETIN ADVISES ADDITION OF REAR SUSPENSION DAMPER BUT COULD NOT BE INSTALLED DUE TO INTERFERENCE WITH DEALER INSTALLED TRAILER HITCH. DEALER IS REFUSING TO REPLACE EXISTING TRAILER HITCH WITH ANOTHER TRAILER HITCH THAT WOULD ALLOW INSTALLATION OF DAMPER.

  14. Suspension, Aug 12, 2005

    DT: CONTACT STATES AT SPEEDS OF 65 MPH, THE STEERING WHEEL STARTS TO SHIMMY BACK AND FORTH. THE VEHICLE HAS BEEN TO THE SERVICE DEALER 3 TIMES. THEY REPLACED ONE TIRE AND A STEERING WHEEL DAMPENER. THIS DID NOT REMEDY THE PROBLEM. THE SERVICE DEALER SAID THEY WOULD SEND AN ENGINEER TO THE DEALERSHIP NEXT WEEK TO INSPECT THE VEHICLE. THE SERVICE DEALER EMPHASIZED THAT THE PROBLEM POSES NO SAFETY DANGER. *AK

  15. Suspension, Jul 22, 2005

    2004 FORD F150 DEVELOPED A PROBLEM WITH VIBRATION WHEN DRIVING AT 45 TO 60 MPH.***NO ANSWER REQUIRED***. *MR THE VIBRATION BEGAN AT ABOUT 7000 MILES. THE TRUCK WOULD VIBRATE SO BADLY THAT THE CONSUMR WAS FORCED TO PULL TO THE SIDE OF THE ROAD. MANY ATTEMPTS WERE AMDE TO REPAIR THE PROBLEM BUT THEY WERE NOT SUCCESSFUL. *NM

  16. Suspension, Jul 12, 2005

    FORD F150 TRUCK - THE TRUCK INTERMITTENLY EXHIBITS SEVERE VIBRATION THAT CAN BE FELT IN THE STEERING WHEEL AS WELL AS IN THE CAB. THE WHOLE TRUCK SHACKES WHEN THIS OCCURS. THE VIBRATION OCCURS PRIMARILY AT SPEEDS OF 40-60 MPH; BUT, HAS OCCURRED AT SPEEDS IN THE 75 MPH RANGE TOO. THERE IS A LOW LEVEL VIBRATION THAT IS PRESENT MOST OF THE TIME WHILE DRIVING. THIS LOW LEVEL VIBRATION TURNS INTO THE SEVERE VIBRATION PERIODICALLY. THE PROBLEM OCCURS ON SMOOTH PAVEMENT. IT IS VERY SCAREY WHEN THIS PROBLEM OCCURS. THE DRIVE SHAFT AND ENGINE MOUNTS HAVE BEEN REPLACED AND THE DEALER TRIED 4 NEW TIRES ON THE TRUCK TOO. THE PROBLEM STILL EXISTS.....ALAS IT IS INTERMITTENT AND THE DEALER HAS NOT SEEN IT. ONE INTERESTING FACT. WHEN THE DEALER PUTS THE TRUCK ON THE LIFT TO CHECK IT, THE PROBLEM GOES AWAY FOR A WEEK OR TWO; BUT, THEN RETURNS.

  17. Suspension, Service brakes, Hydraulic, Engine and engine cooling, Power train, Exterior lighting, Jun 20, 2005

    DT: HAD TO PUT 4 SETS OF BRAKES ON VEHICLE SINCE PURCHASING THE CAR. THE ROTORS WERE GETTING GROOVED SO BADLY THAT VEHICLE PULLS OFF THE ROAD. THE CONSUMER TALKED TO FORD, AND THEY IGNORED HIM. HE TRAVELED AND SAW THIS PROBLEM WITH SEVERAL OTHER FORD CARS. FORD TOLD HIM IT WAS COSMETIC. *AK WHILE ON THE FIRST TRIP WITH THIS VEHICLE, THE REAR END HAD GONE OUT, THE CLUTCH PACK WAS REMOVED AND REPLACED, THE FOG LAMPS WERE HOLDING MOISTURE AND WERE REPLACED, THE BRAKES WOULD PULSATE AND PULL FROM ONE SIDE, THE SHIFTING WAS HARSH WHEN CHANGING FROM FIRST TO SECOND GEAR, A LOUD CLUNK WOULD BE PRESENT AT TIMES WHEN STARTING FROM STOP THEN DECELERATING AND THE VEHICLE WOULD CRANK BUT WOULD NOT START AT TIMES. SC

  18. Suspension, Apr 21, 2005

    THE ENTIRE TRUCK WILL VIBRATE AT ANY SPEED WITH CAUSE UNKNOWN. THE AREA DEALERSHIP EXAMINED THE TRUCK BUT WAS UNABLE TO DETERMINE A CAUSE. WHILE AT THE DEALERSHIP THE OWNER WAS MADE AWARE OF TWO SIMILAR F150 PICKUPS WITH THE SAME INTERMITTENT VIBRATION. PLEASE PROVIDE DETAILS. *NM

  19. Suspension, Power train, Visibility, Structure, Apr 20, 2005

    2004 FORD F150 PROBLEMS WITH UPPER BALL JOINT ASSEMBLY AS WELL AS TIRE WEAR.*MR THE UPPER JOINT WAS THE CAUSE OF THE TIRE WEAR ON ONE TIRE. THE CONSUMER STATED SINCE HE PURCHASED THE VEHICLE IT EXHIBITED A RATTLE NOISE, THE SIDE VIEW MIRROR HAD TO BE REPLACED BECAUSE IT WAS VIBRATING SO BADLY, THE HOOD HAD TO BE REINFORCED SO IT WOULD NOT FLUTTER AT HIGHWAY SPEEDS. THE VEHICLE NEEDED A NEW TRANSMISSION. *JB

  20. Suspension, Apr 4, 2005

    10/19/04 PUCHASED A NEW FORD F150 SUPERCREW. I DISCUSSED A VIBRATION I FELT WHILE TEST DRIVING THE VEHICLE WITH THE SALES PERSON. HE SAID IT WAS FLAT SPOTS ON THE TIRES, AND THEY WOULD TAKE CARE OF IT AFTER THE PURCHASE. SCHEDULED TO TAKE IT IN THE SHOP 3 DAYS LATER FOR REPAIR. I WAS TOLD THAT THE VIBRATION IS A KNOW PROBLEM ON 2004 SOME 2004 F150 TRUCKS. I HAVE EVERYTHING DOCUMENTED IN DETAIL I CAN SEND. THIS SPACE LIMITS ME TO 2000 CHARACTERS. *AK

  21. Suspension, Mar 24, 2005

    VEHICLE SEEMS TO WANDER ON ITS OWN EVERY ONCE IN A WHILE...AT FIRST I THOUGHT IT COULD BE THE WIND BUT AFTER IT FIRST CAUGHT MY ATTENTION I WATCHED CLOSER AND IT JUST SORT OF PULLS AT TIMES TO ONE SIDE..DON'T THINK ITS THE TIRES CAUSE THEY WERE CHECKED AT A DEALERSHIP NOT LONG AGO..THIS TRUCK SEEMS TO HAVE ALOT OF PROBLEMS..WON'T BUY ANOTHER ONE

  22. Suspension, Mar 8, 2005

    WHILE DRIVING AT ANY SPEED VEHICLE VIBRATED UNCONTROLLABLY. DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, AND DROVE IT TO THE DEALER FOR INSPECTION. HOWEVER, MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK THE CONSUMER STATED THAT THE VEHICLE BUCKED AND BOUNCED FOR 7 MILES ON ASPHALT. DEALER CHECKED THE VEHICLE 5 TIMES AND THE PROBLEM WAS NOT FOUND. *TC

  23. Steering, Suspension, Mar 1, 2005

    STEERING WHEEL VIBRATION AT 65 TO 70 MPH. FOLLOWED TSB 4-25-8 WHICH DID NOT RESOLVE THE PROBLEM. FORD DEALERS HAVE BEEN UNABLE TO FIX THE VIBRATION ISSUE. EXPERIENCING EXCESSIVE TIRE WEAR, FORD HAS EXTENDED TIRE WARRANTY TO 36,000 MILES. *JB

  24. Suspension, Feb 25, 2005

    WHILE DRIVING 40 MPH, THE VEHICLE VIBRATED UNCONTROLLABLY. THE DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE AND DROVE IT TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT ALL FOUR TIMES NEEDED TO BE REPLACED AND REPLACED IT. HOWEVER, THE PROBLEM STILL OCCURS AT THIS TIME. PLEASE PROVIDE FURTHER DETAILS. *NM

  25. Suspension, Feb 18, 2005

    I HAVE A VIBRATION PROBLEM WITH A 2004 FORD F-150 SUPERCREW TRUCK I HAVE OWNED FOR 2 MONTHS. THE DEALER CANNOT FIX THE PROBLEM, AND SAYS FORD MOTOR CO CLAIMS IT IS A DESIGN PROBLEM AND CANNOT BE FIXED.*AK